Amf Ski-daddler 5813-0100 User manual

:.v~~

~S

NOWMOBILE

MODELS

5813-0100

5813-0200

PARTS

AND

SERVICE

MANUAL

AMERICAN

MACHINE

&

FOUNDRY

COMPANY

CONSUME

R

PRODUCTS

SALES

DIVISION

PARTS

&

SE

RVICE

DEPARTMENT

Whiteford

Road,

York.

Pennsylvania

17402.

Area

Code

717

848-1177

PART

NO.

37951

The

following

information

is

for

Models

58130100

and

58130200

TABLE

OF

CONTENTS

Page

WARRANTY

AND

TABLE OF CONTENTS

..

.......

. 2

TO REMOVE DRIVE

SPROCKETS

................

3

BRAKE ADJUSTMENT

...............

'..........

3

DRIVE

BELT

ADJUSTMENT

......................

4

CARBURETOR-

MODEL

5813

...................

4

WIRING

DIAGRAM

.....................

....

..

5

BODY

PARTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

..

6

BODY

PARTS

LIST

. . . . . . . . . . . . . . . . . . . . . . . . . .

..

7

SKIS

AND

STEERING . . . . . . . . . . . . . . . . . . . . . . . .

..

8

SKIS

AND

STEERING

PARTS

LIST. . . . . . . . . . . . . . . .

..

9

DRIVE TRACK

...................

...

..........

10

DRIVE TRACK

PARTS

LIST

......

..

...........

.

...

11

ENGINE, ElECTRICAL,

AND

FUEL

ELEMENTS

........

12

Page

ENGINE, ELECTRICAL,

AND

FUEL

ElEMENTS

PARTS

LIST

................................

13

CLUTCHES

..................................

14

TRANSMISSION

.....

.

.........

.

....

.

........

15

BLOCK

AND

HOOD

..........................

16

BLOCK

AND

HOOD

PARTS

LIST

..................

17

FLYWHEEL,

MAGNETO,

AND

PARTS

LIST

..

........

18

CRANKSHAFT

AND

PARTS

LIST

...

..

.............

19

GENERATOR, SOLENOID,

AND

PARTS

LIST

..

.

......

20

MANIFOLD,

MUFFLER,

AND

PARTS

LIST

........

.

...

21

CARBURETOR-MODEL

5813

...

................

22

ENGINE OPERATING INSTRUCTIONS

.............

23

WARRANTY

FLAT

RATE

LABOR SCHEDULE

...

.

.....

27

-2-

c

All

information

in

the

preceding

section

re

lative

to

Models

5811, 5812,

58

14,

and

5815,

apply

to

Model

5813

except

the

inf

ormation

under

POWER TRAIN

on

pages

6

and

7,

BRAKE ADJUSTMENT

and

TO

REMOVE

DRIVE SPROCKETS on

page

8,

and

DR

I

VE

BE

LT

A D-

JUSTMENT on

page

6.

TO

REMOVE

DRIVE

SPROCKETS

1.

Remove

the

battery

from

the

sled. Remove cables

from

batte

ry

termina

l

s.

Remove

battery

hold-down

fasteners.

2. Place

rear

of

sled

on

kick:

stand.

3. Release

track

tensi

on

by

r

emoving

both

right

hand

and

left

hand

adjuster

plates.

Remove

all

fasten-

ers

holding

adjuster

pl

ates

to

the

frame

(See

Figur

e

1).

FASTENERS

ADJUSTER

PLATE

Figure

4. Remove

th

e t

hr

ee screws, l

ock

washers,

and

nuts

that

hold

the

bearing

retainer

to

the

right

side

of

the

sled

(See

Figure 2).

5.

Tu

rn sled

up

on

its

right

side.

With

the

sled

on

it

s

right

si

de,

the

grease

in

the

gear

case

will

not

run

out

as

much

as

it

would

if

the

sled

were

on

its

left

side.

6. Remove lacer

pins

from

the

drive

track

by

bend-

ing

the

ends

straight

and

pulling

them

out.

DRIVE

SPROCKETS

SET

SCREW

BEARING

RETAINER

Figure 2

7. Pull

belt

to

one

side

so

you

can

gain

access

to

the

driv

e sprockets.

8. Remove

the

set screw in

the

collar

at

both

ends

of

the

drive

shaft.

There is a notch in each

collar.

In-

se

rt a

punch

into

the

notch.

Tap

the

punch

lightly

to

loosen

the

collar

(See

Figur

e 2).

9. Remove

the

three

screws

which

secure

the

chain

case cover

(S

ee

Figure

2

1.

10. Re

move

the

bolt

and

washer

from

the

end

of

the

driv

e

shaft

(See

Figure

3).

Tap

on

the

drive

sproc-

kets

with

a

hammer.

Tap

them

to

the

right

side

. This

will

free

the

dr

ive

shaft

from

th

e

gear

shaft

.

11. Loosen set screws

which

hold

the

drive

sprockets

in

pla

ce.

Slide

them

off

the

left

end

of

the

drive

shaft.

12. Replace

or

repair

sprockets.

13.

Reas

s

emble

in

opposite

order.

14.

When

r

ep

lacing

the

drive

shaft

into

the

gear

case,

align

the

large

s

procket

and

the

spacer behi

nd

it

with

your

finger

be

fore

inserting

the

drive

s

haft

(Se

e Figure

4).

Insert

shaft

and

align

notches

on

the

end

of the

dr

ive

shaft

with

those

on

the

sprocket

in

the

gear

case.

Follow

in

s

tructions

und

er TRACK

ALIGN-

MENT,

and

TRACK TENSION ADJUSTMENT

wh

en reas-

sembly

is

co

mpleted.

BOLT

AND

WASHER

Figur

e 3

BRAKE

ADJUSTMENT

Th

e

brake

on

this

unit

is a

disc

caliper

type.

Take

the

fo

llow i

ng

steps

to

adjust:

1.

If

the

brake

is t

oo

loo

se

and

needs

tightening,

loosen

the

tw

o

allen

sc

rew

s as s

hown

in

Figure 5. Pull

brake

cable

tight

and

tight

en

all

en scre

ws.

2.

If

further

adjustm

e

nt

is nee

ded,

remov

e cotter

from

the

castle

nut

on

the

brake

arm

and

tight

en

castle

nut

down

until

the

brake

pad

s

just

drag

on

the

-3-

Figure 4

brake

disc. Then

back

the castle nut off

one

notch

and

reinstall cotter pin (See Fi

gure

5).

3.

If

brake

is

too

tight

reverse

the

above

procedure.

DRIVE

BELT

ADJUSTMENT

Figures 6

and

7

show

two

cut-

away

views

of

the

chain

and

gear

case.

If

drive

belt

is t

oo

loose, loosen

the

two

fasteners

marked

"A"

in

Figures 6

and

7.

Fas

tener

s

are

l

ocated

on

the

inside

of

the

gear

case

just

above

the

frame. Loosen

the

fasteners

marked

"B"

in

Figures 6

and

7. They

are

located

at

the

bottom

of

the

gear

case

on

the

inside. Access to

these

~

Fi

gure

5

fasteners

is

obtained

by reaching

underneath

the side

of

the sled. With

the

fasteners

loose,

the

gear

case

can

be

moved

approximately

1/4

in

ch

forward

or

back

-

ward.

Move the

gear

case

forward

to

tighten

the

drive

belt

and

move it

backward

to

lo

ose

n

the

belt

.

When

adjustment

is

complet

ed,

tighten

fasteners

mark

ed

"A"

and

"B"

as

shown

in

Fi

gures

6

and

7.

Figure 6

Figure 7

CARBURETOR

ADJUSTMENTS

IT

IS

IMPORTANT NOT TO

FORCE

ADJUSTMENTS

INTO

SEATS.

The single

carburetor

used

is

a Tillotson

Model

HR

Carburetor. For

best

results

the

engine

s

hould

be

warm

when

fina l

carburetor

adjustments

are

made

.

Figure 8

shows

the

left

side

of

the

carburetor

and

Figure 9

shows

the

right side.

1.

STARTING A

COLD

ENGINE-

Close

choke

and

crank

engine.

After the e

ngine

starts

move

the

choke

to

the

open

position.

2. STARTING A WARM ENGINE-

It

should

be

started

with

the

choke

open.

The choke

is

s

hown

in

Figure 8.

3.

TO

ADJUST

CARBURETOR

-

Turn

in

high

speed

jet

all

the

way,

(DO NOT

FORCE)

Then

open

11/4

turns

as

shown

in

Figure 8.

When

eng

ine is

warm

place unit

on

ki

cks

tand

and

slowly accelerate to high

speed

. Turn high

speed

ad-

-4

-

c

justment

needle

in

to

the

point

where

the

engine

runs

the

fastest

and

smoothest,

then

open

needle

(turn

out

1/4

turn).

.

Turn in

the

idle

mixture

screw

all

the

way

(DO NOT

FORCE)

.

Open

one

full

turn

as s

hown

in

Figure

8. This

adjustment

controls

the

mixture

at

idling

speeds. A

lean

idle

mixture

will

cause

poor

acce

leration.

Adjust

the

idle

.

speed

screw

shown

in

Figure

9.

Keep

idl

e

Figure

8

speed

slower

than

clutch

engaging

speed

(approx

.

1750

-

2000

RPM).

NOTE:

Figure

9

also

shows

a

throttle

wire

adjustment

collar

and

screw. Remove

carburetor

air

cleaner.

De-

press

the

throttle

control.

If

this

does

not

open

the

throttle

plate

completely,

loosen

the

throttle

wire

adjust

-

ment

screw

and

readjust

to

open

throttle.

Figure

9

REPAIRMAN'S

REFERENCE

WIRING DIAGRAM

The

wiring

diagram

shown

here

is a tec

hnical

ex

-

planation

of

the

circuitry

on

this

unit.

It

is

intended

for

use

by

repairman

or

owners

capable

of

reading

and

using

wiring

diagrams.

The

various

component

parts

have

been

lab

e

led

. See

your

Service

Dealer

for

part

numbers,

price

and

o

rd

ering

NOTE,

ALL

WI

RES

ARE

TO

BE

NO.

18

GA

.

STRAN

C'

cD

WITH

THERMO·PLASTIC

COVERING.

IGNITION

SWITCH

(RED)

\

15

AMP

FUSE

(BLACK)

(RED)

(GREEN)

(YELLOW)

information.

Also

see

your

Service

Dealer

for

available

Service

Manual.

We

recommend

that

unless

you

are

fully

qualified

to

make

repairs

on

the

electrical

system

on

this

unit,

you

take

it

to

a

competent

repairman

for

such

work

or

adjustments.

SOLENOID

o - (BLACK)

WIRE CABLE

(WHITE)

(RED)

(BLACK)

HOOD

HARNESS WIRE (SERVICE

ONLY)

(BLUE)

GR

OUND

WIRE TAIL LAMP

-

5-

For

Parts

Li

st -

See

Page

7

ALL UNNUMBERED

PARTS

INT

ER

-CH

ANGEAB

LE

WITH OPPOSI

TE

SI

DE

AMF SKI-DADDLER SNOWMOBILE

BODY

PARTS

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22

33~

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FIGURE 1

u u u

c

AMF

SKI-DADDLER

SNOWMOBILE

MODELS

58130100,

58130200

ALWAYS GIVE

THE

FOLLOWING INFORMATION WHEN ORDERING

REPAIR

PARTS:

1.

THE

PART

NUMBER

2.

THE

PART

NAME

3.

QUANTITY

DESIRED

4.

THE

MODEL NUMBER

SEND

PART

ORDERS

AS

PER

INS

TRU

CTIONS

ON

PAGE

2.

Your

Unit

is

Right

Hand

(R.H.)

or Left

Hand

(L.H.)

as

you stand

behind

it.

DO NOT

USE

KEY

NUMBERS WHEN ORDERING

REPAIR

PARTS,

ALWAYS

USE

PART

NUMBERS.

FIGURE 1 PARTS LIST FOR BOTH MODELS

Key Key

No.

Part No. Description No. Part

No

. Description

1 30418

Windshield

49

30630

Windshield

Trim Strip

R.H.

2

180042

1//'

-

20

x 1%" Hex Hd.

Sc.

50

181618

5

/16"

-24

x 13

//'

Hex Hd.

Sc.

3 32485 Rubber Bumper Strip

51

134244

*No

. 8-32 x 1

1/4"

Oval

Hd.

Sc.

4

180016

1/4"

-

20

x

1/

2" Hex Hd.

Sc.

52

996907

*No.

10-32 Hex

Nut

5

30376

En

d Cap

Trim-R

.

H.

53

457514

*No.

8-32 Lock

Nut

6

30377

End Cap

Trim-L.H.

54

30283 Sponge Pad

7 32491 Kick Stand Tube 55 32253 Latch

8

30395

Hand

Rail Tube 56 16775

Ignition

Decal

9

32468

Hood Access Lid 57

30417

Hood

10 32231

"V"

Bracket 58

31450

Fu

el

Tank

11

30398 Seat Back 59

30229

Gas

Line-Long

12

32489

Seat 60 30263 Gas Tank

Inlet

Fitting

13

30233

Snap-Male

Half

61

30264

Gas Tank

Outle

t Fitting

14

32234

Spring 62 32512 Fuel

Fi

Iter

15

32230

Short Spacer 63

30270

Fuel

Pick-Up Tube

16 2251

7/32"

x %"

Washer

64

24180

Hose

Clamp

17 8728 Formed Washer 65 30278

"0

" Ring

llj2"

O.D.

18

121913 *

1/4"

-20

x 1

1/4"

Hex Hd.

Sc.

66 30279 "0 " Ring 1

1/4"

O

.D

.

19

121926

*

1/4"

-

20

x 1

1/

2" Hex Hd.

Sc.

67

120706

*

1//'-20

x

1/

2" Hex Hd.

Sc

.

20

32252

Hitch Plate 68

30810

Hood

Grommet

21

120394

*5

/16"

Washer 69 31763 Rubber Strip

22

125680

*

1//'-20

x %" Truss Hd. Mach.

Sc.

70

30365

Support

Angle

23

120854

*

1/4"

-20

x %" Hex Hd.

Sc.

71

30488 Hose

Clamp

24

30275

3/16"

x %" Pop Rivet

72

132911

*No

.

10-32

x %"

Rd.

Hd.

Sc.

25

457509

*No

. 10-24 Lock

Nut

73 32331 Clutch

Guard

26

997314

*

1/4"

-

20

Lock

Nut

74

30605 Plastic Hood Trim

27 120691

*No.

10-24 x 11/4" Flat Hd.

Sc

.

75

30272

Hinge

28

30402

Shaft

76

30171 J-Bolt

29

30276

*1/8" Pop Rivet

30

30400

Fuel

Inlet

Tube Assy.

77

122007 *5/

16"-18

x %" Hex Hd.

Sc.

78

9413447

*5/16"-18

Lock

Nut

31

32486

Seat Back Tube 79 121893 *

1/4"

-

20

X "'is" Screw

32

30412

Fuel

Tank

Retainer Plate Assy. 80

32509

Bumper

33

30268

Gas

Cap

81

27522

5/16"-18

Curved Hd. Bolt

34

30624

Chain 82

446188

*

1/4"

Washer

35

30269

Fuel Level

Indicator

83 32537

Support

Plate

36

32466

Main

Fr.ame

Assy. 84 120638 *5/

16"

Lock

Washer

37

29080

Tail Lamp Door 85 32452 Brake

Mounting

Bracket

38 29081 Tail Lamp

Lens

86 30285 Plate (Glove Box Lid)

39

29266

Rubber Spacer 87 16782 Decal F.N.R.

40

30363

Tail Lamp 88 30631

Windshield

Trim Tape

L.H.

41

32448

Seat Back Cover & Pouch 89

456145

*5

/16"

Washer

42

30362

Tail Lamp

Ground

Wire

90 32467 Seat Back

Angle

Assy.

43

120622

*No

.

8-32

Hex

Nut

91

32229

Long Spacer

44

132764

*No

.

8-32

x %"

Rd

. Hd.

Mach

Sc.

92

998010

5

/16"-

18 x %" Carr.

Bo

lt

45

134186

*No.

6

-32

x

1"

Oval

Hd.

Sc.

93

446363

*5/16"

Washer

46

271482

*No.

6-32

Lock

Nut

94 121753

*Shakepro

of

Washer

47

30581

Glove

Box Lid 95

32536

Sp

r

ing

Plate

48 30218 Head

Lamp

Assy. 96 120221

*~

10.

10-24

X

1/

2"

Rd.

Hd.

Sc.

*Standard

Hardware

Items

may

be purchased locally. For

Illustration

See

Page 6

All prices subject to change

without

notice.

All

replacement parts

will

be

supplied

in current production colors

or

in a neutral color.

- 7 -

AMF SKI-

DADDLER

SNOWMOBILE

37

26

f

5

o 0 0

50

""""..;:--======~

======

~

I

::3'

62

43 48

44

~J

~

29~~39

d(

47

32

\

-----

-

21

)

~

69

-

----

STEERING,

SKIS,

FRAME

AND

TOP

DRIVE

ELEMENTS

For Parts

Li

st - See

Page

9

ALL UNNUMBERED

PARTS

INTER-CHANGEABLE

WITH

OPPOSITE SIDE

FIGURE 2

-8-

41

\--49

c

Key

No. Port No.

1

30247

2 8441

3

28762

4

137185

5

997314

6

32542

7

28764

8

28766

9

28770

10

29645

11

28769

12 995371

13

995224

14

32624

15

706

16

21777

17

28416

18

32174

19

121222

20 30673

21

24347

22

30117

23 120233

24

30149

25

120382

26

32490

27

24054

28 30211

29·

32187

30

32488

31

30251

32

32286

33

120396

34

32487

35

32539

36

32540

AMF

SKI-DADDLER

SNOWMOBILE

STEERING,

SKIS,

FRAME

AND

TOP

DRIVE

ELEMENTS

FIGURE 2 PARTS LIST FOR BOTH MODELS

Key

Description

No. Port No.

Description

Bumper Pad

Spring Roller 37

32292

Cable

Housing

38 120383 Lock

Washer

Spring Pivot

39

32186

Clamp

*

1/8"

X

1"

Cotter

40

30575 Square Key

*1/"

,,

_20 Centerlock

Nut

41

25188 Swivel Button

Ski

Wear

Rod

Assy.

Spring Plate

Leaf Spring

Main

Leaf Spring

Middle

Leaf Spring

42

121893

*

1/,,"

-20

x 7/s" Hex Hd.

Sc.

43

445938

No.

6-32

x

%"

Truss Hd.

Sc.

44

142443

No.1

0-32 x 1

%"

Rd.

Hd.

Sc.

45

181643

*%"-24

x 11

/2" Hex Hd.

Sc.

46

995364

%"-24

x

2%"

Hex Hd.

Sc.

Spring

Mounting

Bracket

%"

-24 x 11

/2" Hex Hd.

Sc.

47 32188 Spacer

48

997319

*No.

10-32

Lock

Nut

%

"-24

Slotted

Nut

49

995339

No.

8-32

x

%"

Socket Hd.

Sc.

Ski

and

Wear

Rod

Assy.

Grease Fitting

Spacer Bushing

Hand

Grip

Spring Pivot

*3/32"

x 3//' Cotter Key

50

32466

Main

Frame Assy.

51

32456

Steering

Handle

& Column Assy.

52 181652 % " -24 x

3"

Hex Hd.

Sc.

53

9415106

* %

"-30

Lock

Nut

54

181650

%"-24

x 2 1

/2" Hex Hd.

Sc.

55 120638

*5

/

16"

Lock

Washer

Brake Spring Bracket 56 32478 Lever Assy.

Spring

Spindle

Bolt

*%"-16

x

1"

Hex Hd.

Sc.

57

30060

Spindle

Arm

58

30403

Tie

Rod

59 30081

Rod

End

Bearing

Spring (Spindle)

*

%"

Lock

Washer

60

30124

Spindle

Tube Assy.

61

180079 5/

16"-18

x

1"

Hex Hd.

Sc.

Throttle Control Cable 62 30228 Foot Pad

"

U"

Strap 63 30561 Drag Link

Column

Support

Plate (Upper)

Thumb

Lever 64 30535 No.

706

Hi-

Pro

Key

65

30576

Washer

(Disc Brake)

Brake

Cable

66 8103 Flat

Washer

Spacer Bushing

Cable

Clamp

*

3/

8"

Washer

67

32480

Apex

Gear

Case Complete

68

30392

Driven Clutch

69 28783 Disc Brake

Housin·g (Brake Cable)

70

28784

Di

sc

Brake

Hub

Leaf Spring

71

32703

%"

-24

Slotted Hex

Nut

Leaf Spring

*Standard

Hardware

Items

May

Be

Purchased Locally For

Illustration

See

Page 8

All

prices subject

to

change

without

notice.

All

replacement parts

wi

II

be supplied in

cu

rrent

production

colors

or

in a neutraI color.

-9-

~

o

I

AMF SKI-DADDLER SNOWMOBILE

DRIVE

BELT

AND

LOWER

DRIVE

ELEMENTS

27

43

~

2~W_~

15

~

5

54

~J

3 '

~

10

13

~

~B

,

-h

~

.

'.

,

J,..

-)1:

~~

2

Ih

/

32

12

r

')

18

._

~

~~\

~

---

~~~

W

~5

52

39

-cr

\

...

~

26

\

11.a?

::

Q\

3

12

\ j

34

1

u

21

\

'"

- >

____

~..e

--

31

~

45

I

FIGURE 3

u

~

14

For

Parts

List -

See

Page

11

All

UNNUMBERED

PARTS

INTER

-CH

ANGEAB

LE

WITH

OPPOS

IT

E

SIDE

u

AMF Ski-Daddler 5813-0100 User manual

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