Ampex 601 Manual

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AMI
EX
^
^MiDEL601
Operation
Maintenance
^Mannal
AiMPEX
CORPORATION
.•14CHARTER
STREET
BEWOODCITY
•
CALm>BMA

TM
lOOl
AMI
>
EX
MODEL
601
Operation
Viaintenance
Manual
^^^^^^^
^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^
AMPEX
CORPORATION
934CHARTER
STREET
REDWOOD
CITY
-
CALIFORNIA

3rd
EDITION
OCTOBER
1958
TableofContents
Page
I.
DESCRIPTION
AND
SPECIFICATIONS
I-l
GENERAL
1-1
SPECIFICATIONS
1-2
n.
PRINCIPLES
OF
OPERATION
2-1
THEORY
2-1
HI.
INSTALLATIONANDOPERATION
3-1
GENERAL
3-1
POWER
3-1
LINE
INPUT
3-1
MICROPHONE
INPUT
3-1
REPRODUCEOUTPUT
3-1
INTERCONNECTING
3-2
CONNECTORS
3-2
STUDIOINSTALLATION
3-2
TAPETHREADING
3-3
RECORDING
WITH
HALFTRACKMACHINES
3-4
REPRODUCING
WITH
HALFTRACKMACHINES
3-4
RECORDING
3-4
REPRODUCING
3-5
REWIND
AND
FAST
FORWARD
3-5
ERASING
3-5
MIXING
3-5
SYNTHETICREVERBERATIONS
3-6
IV.
TAPETRANSPORTASSEMBLY
4-1
GENERAL
4-1
STAND-BYOPERATION
4-1
PLAYMODE
4-1
REWIND
MODE
4-3
FAST
FORWARDMODE
4-3
ROUTINE
MAINTENANCE
4-4
V.
ELECTRONICASSEMBLY
5-1
GENERAL
5-1
RECORDCHANNEL
5-1
REPRODUCECHANNEL
5-1
BIAS
AND
ERASE
OSCILLATOR
5-1
ELECTRONICALIGNMENT
5-2
ALIGNMENT
AND
TEST
EQUIPMENTREQUIREMENTS
5-2
VI.
PARTS
LIST
6-1,
ListofIllustrations
Fig.
No.Caption
Page
FRONTISPIECE
2-1
TAPEMAGNETIZATION
2-1
2-2
RECORDINGHEAD
2-2
2-3
MAGNETIZATIONCURVE
2-3
2-4
OUTPUT
VS.
FREQUENCY
2-4
2-5 ACHIEVINGFLAT
RESPONSE
2-5
3-1
SPACE
REQUIREMENTS
3-2
3-2 TAPETHREADINGANDNOMENCLATURE
3-3
4-
1 MECHANICALOPERATIONSIMPLIFIED
4-2
4-2
ROUTINELUBRICATION
4-3
4-3
TAPETENSIONMEASUREMENTS
4-5
4-4
TAPETRANSPORTEXPLODEDVIEW
5-1 REPRODUCEAMPLIFIER
RESPONSE
5-4
5-2
RECORDAMPLIFIER
RESPONSE
5-7
5-3
SCHEMATICDIAGRAM

I.Description& Specifications
TheAMPEXModel
601isa
lightweight,portable,magnetictapeGENERAL
recorderdesigned
for
professionaluse,
andis
available
inany
combina-
tion
of
theseversions:
Power Input
117
volts,
50or60
cycles
persecond
(cps)
Tape Speed
IY2
or
3
-M
inches
per
seconds
(ips)
Head Assembly full
or
halftrack
Anaccessorytransformer(CatalogNo.17331-1)featuringconvenient,
quickplug-inchangefromhigh
tolow
impedancemicrophoneinput
is
available
foruse
withthismodel.
The
machine
canbe
operated
inthe
horizontal
or
verticalposition.
Itis
packaged
ina
durable,luggage-type,
saddle-tanSamsonitecase,
oris
obtainableuncased
for
custominstal-
lation.
TABLE
1-1
EQUIPMENTSUPPLIED
TAPESPEED TRACK LINEFREQ AMPEX DIMENSIONS
UNIT (ips) WIDTH (CPS) CAT.
NO.
(Ins.)
Complete
Equipment
(incarrying 7-1/2 Half 60 7948-1 16-1/2x13-3/4x8.
Case) 7-1/2 Full 60 7948-2 16-1/2x13-3/4x8.
7-1/2 Half 50 7948-5 16-1/2x13-3/4x8.
7-1/2 Full 50 7948-6 16-1/2x13-3/4x8.
3-3/4 Half 60 7948-101 16-1/2x13-3/4x8.
3-3/4 Full 60 7948-102 16-1/2x13-3/4x8.
3-3/4 Half 50 7948-105 16-1/2x13-3/4x8.
3-3/4 Full 50 7958-106 16-1/2x13-3/4x8.
TapeTransport 7-1/2 Half 60 6200-14 9-5/16x12-1/2x5.
7-1/2 Full 60 6200-10 9-5/16x12-1/2x5.
7-1/2 Half 50 6200-15 9-5/16x12-1/2x5.
7-1/2 Full 50 6200-11 9-5/16x12-1/2x5.
3-3/4 Half 60 6200-121 9-5/16x12-1/2x5.
3-3/4 Full 60 6200-122 9-5/16x12-1/2x5.
3-3/4 Half 50 6200-123 9-5/16x12-1/2x5.
3-3/4 Full 50 6200-124 9-5/16x12-1/2x5.
Electronic 7-1/2 17416-1 6-1/8x12-1/2x5.
Assembly 3-3/4 17416-101 6-1/8x12-1/2x5.
PowerCord CS-5
96.
MatingConnector,MicrophoneInput PL-33P
MiniaturePhonePlug,LineInput PL-450
MatingPlug,Output PL-445
Notes:
1.
All
matingconnectorsaresuppliedwithoutwiring
asa
convenience
fordiversifiedinstallation.
2.
Hardwarekits
are
available
to
facilitatemaintenance.
(See
Sec-
tion
VI.)

SPECIFICATIONS
Tape
Width
Reel
Size
Tape
Speed
Playing
Time
Reproduce
Timing
Accuracy
Flutter
and Wow
Starting
Time
Stopping
Time
Fast
Forward
Time
Rewind
Time
Frequency
Response
Signal-to-Noise
Ratio
Record
Inputs
Reproduce
Output
Operating
Controls
VA inch.
7inch,RETMAreel(maximum).
IV2 ips,
lull
track.
IVj ips,halftrack.
3Mips,
full
track.
.3Mips,halftrack.
Full
Track—32
minutes
witii
7 inchreel,
IV2 ips,1200
feet.
Half
Track—64
minutes
with
7 inchreel,
71/2ips,1200
feet.
±0.2%,oran
accuracy
of±3.6
seconds
in
a30-rninuterecording.
71/2ips—Below0.17%rms.
ips—Below0.3%rms.
The
tape
attains
full
speed
in
less
thanone-
fifth
second
ineithertheplayorrecordmode.
Less
thanone
second.
90
seconds
for
full
1200footreel.
90
seconds
for
full
1200footreel.
71/2
ips—40
to
15,000
cps±2db50to
10,000
cps
down
nomorethan4 dbat
15,000
cps.
3M
ips—±2db50to
7500
cps.
Full
Track—over55dbbelow
peak
rec-
ord
level.
Peak
recordlevelisdefinedasthe
point
of3%totalrmsiiarmonicdistortion,
measuredwhileusinga 400cpstone;and
peak
recordlevelincludes
bias,
erase
andre-
produceamplifiernoise.
Half
Track—50
dbbelow
peak
recordlevel.
MICROPHONE:Accommodatesanyhigh
impedancemicrophone,andcanbequickly
convertedfora lowimpedancemicrophone
with
the
plug-in
accessory
transformer(Cat-
alogNo.
17331-1).
LINE:
0.5
volt
requiredfornormalprogram
level.
1.23voltsrmsinto600ohmsatprogramlevel.
PLAY—REC:Theplaymodeis
selected
by
placing
theswitchinPLAYposition.
Therecordmodecanbe
selected
onlybyde-
pressingthe
safety
buttonatthe
same
time
the
selector
switchisplacedinRECposition.
The
safety
button,a flattoppedneonlamp,
remainslightedwhilethemachineisinthe
recordmode.
REWIND—FASTFWD:This
selector
switch
ismechanicallyinterlocked
with
the
PLAY—RECswitch.
1-2
Reproduce
Output
Operating
Controls
Miscellaneous
Monitoring
Head
Assembly
Power
Requirements
Accessories
MIC
RECLEVEL,andLINERECLEVEL
are
separate
mixingcontrols.
TheMONITOR
SELECTOR
switchisused
for
monitoringasdescribedinthe
following
paragraphs;butitfunctions
also
asanoper-
ating
control.InthePLAYmode,the
MON-
ITOR
selector
switchmustbeintheTAPE
position
inordertobringthereproducehead
signaltotheOUTPUT.
A
toggleON—OFFswitch,locatedonthe
control
panel,turnspoweronoroff.When
placedintheONposition,thistoggleswitch
will
cause
the
capstan
torotate;butthe
tape
will
notmove
until
oneofthetwooperating
switchesisturned
from
itsneutralposition.
TheMICROPHONE
input,
a threecircuit
connector,isconvenientlylocatedonthecon-
trol
panel.
ThePHONESoutputisa twocircuit
jack,
locatedonthefrontpanel.
TheLINEINPUT
connector
isa twocircuit
jack
recessed
intothe
right
sideoftheequip-
ment.
TheOUTPUT
connector
isa threecircuit
jack
also
recessed
intothe
right
sideofthe
equipment.
Mating
connectors
aresupplied(see
Table
1-1).
TheMONITOR
SELECTOR
switchallows
monitoring
ofprogram
input,
orreproduce
output.
A phone
jack
andilluminatedv-u
meterareonthefrontpanel.
WhentheTAPEpositionis
selected,
there-
produceoutputcanbemonitored.
WhentheINPUTpositionis
selected,
the
headphones
andmeterreportprogramsignal
level.
Separate
erase,
record,andreproduce
heads
arecontainedina singlehousing.
117volts,50or60cps;0.52ampere,61
watts.
MaintenanceKit:
6392-1
Speed
ConversionKitsto:
3M
ips,60cps
7556-0
71/2ips,60cps
7556-1
3%ips,50cps
7556-2
71/2ips,50cps
7556-3
SPECIFICATIONS
1-3

SPECIFICATIONS
Accessories
ConversionKitto:
50cpsoperation,714ips9738
60cpsoperation,71/2ips9739
50cp"soperation,354ips9740
60cpsoperation,354ips9741
Adaptor
forrackmounting9684-1
Spare
parrs
kitsfor:
714ips,60cpsmachine9742-1
7V2
ips,50cpsmachine9742-2
354ips,60cpsmachine9742-3
354ips,50cpsmachine9742-4
Minor
hardware
Kits:
7802
SeeSectionVIfora complete
parts
list.
II.PrinciplesofOperation
If
a material
capable
ofbeingmagnetizedisplacedinthe
proximity
Magnetic
Tape
of
a magnetic
field,
themoleculesofthematerial
will
beoriented
accordingtothedirectionofthe
field.
Anyofseveralmethodscanbe
used
toproducethemagnetic
field,
butofmostinterestinmagnetic
recordingisthat
field
producedwhena current
flows
througha
coil
of
wire.
Thecurrentmaybederived
from
a transducer—forexample,a
microphoneconvertingaudiosoundwavestoelectriccurrent.
Magneticrecording
tape
consists
of
finely
divided
iron-oxide
par-
ticlesdepositedupona plasticbacking.This
tape
ismovedthrougha
magnetic
field
in
which
themagnetizingforceisalternating,andthe
iron
oxideparticlesarealignedaccordingtothe
instantaneous
direction
andmagnitudeofthe
field
(SeeFig.2-1).
Fig.
2-1.
Tape
Magnetization
2-1

Magnetic
HeadThemagnetic
field
isproducedinthegapofa recordinghead,
over
which
therecording
tape
passes.
Therecordingheadisa
ring-
shaped
electromagnet(SeeFig.2-2).It
consists
ofanincomplete
ring
of
highly
permeablematerialinsertedina
coil
of
wire.
Thediscontin-
uity
inthe
ring
formsthegap,andthe
ring
isthecoreoftheelectro-
magnet.
GAP
TAPE
e
Fig.
2-2.Recording Head
Magnetization
CurveThemagnetizationcurveofthe
iron
oxide
utilized
astherecording
medium
issimilartothatshownastheheavy
line
inFig.2-3.Atpoints
nearthe
origin,
thecurveisextremelynon-linear,andthesignalrecord-
edonthe
tape
would
notbe
directly
proportionaltothesignalapplied
to
thehead.This
would
resultina
high
degree
of
distortion
uponre-
production.
This
distortion
isgreatlyreducedbytheapplicationofa
high-frequency
constantamplitude
bias
signal
which
ismixed
with
the
signalbeingrecorded.Thefrequencyofthis
bias
isgenerally
selected
to
befivetimestheupperfrequency
limit
oftherecordertoprevent
beatingbetweenthe
bias
andharmonicsoftherecordedsignal.
Bias
While
the
tape
isintherecordinggap,the
bias
causes
themagnet-
ization
characteristicsofthe
iron
oxideto
follow
the
dashed
line
loops
shown
inFig.2-3,
known
asthe
MINOR
HYSTERESIS
LOOPS.As
the
tape
leaves
thegap,theinfluenceofthemagnetic
field
createdby
the
bias
isreducedtozero,andthe
tape
assumes
a permanentmagnet-
ization,
known
asREMANENT
INDUCTION,
determinedbythegap
flux
atthetimethe
tape
leaves
thegap.
After
therecording
process,
there
exists
onthe
tape
a
flux
pattern
which
isproportionalinmagnitudeand
direction
tothesignalrecorded
on
it.Ifthe
tape
isthenmoved
past
thegapofa reproducehead—
which
issimilarinconstructiontotherecordhead—themagnetic
flux
of
themoving
tape
will
inducea voltageinthe
coil
ofthereproduce
2-2
Fig.
2-3.Magnetization Curve
head.ThisinducedvoltageisproportionaltothenumberofturnsofInducedVoltage
wire
onthehead,andtherateof
change
of
flux,
expressed
inthefol-inHead
lowing
equation:
E=
N(d0at)
WhereE isthe
induced
voltage
N
isthe
number
of
turns
ofwire
d0tlt
isthe
rate
of
change
of
flux
It
isdesirablethatthegapinthereproduceheadbeassmallas
possible,
sothatthegap
will
intercept
less
thanonewavelengthof
the
signalonthe
tape
atthehighestfrequencytobereproduced.
How-
ever,asthegapis
made
smallertheinducedvoltage
decreases,
sothere
isa practical
limit
in
decreasing
thegapand
still
maintainingan
ade-
quate
signal-to-noise
ratio.

InducedVoltage
inHead
Thevoltageinduced
across
rheheadiscomputedbythe
following
equation;
E= B V sin
TTcj/
m
/x
WhereE istheinduced
voltage
B
isthemaximumfluxdensityoftherecording
material
V
isthevelocityofthe
tape
over
thehead
w
isthegapwidth
Xisthewavelengthofthesignalonthe
tape.
From
thisexpressionitcanbe
seen
thatthevoltage
across
thecoil
increases
directlyasthevelocity
increases
andasthewave-lengthde-
creases
(frequency
increases).
Ifrhetapevelocityandgap
width
are
assumedtobeconstant,the
output
voltage
from
theheadisdirectly
pro-
portional
tothefrequency,aslongasthewavelengthonthetapeis
largecomparedtothegap
width.
Thisresultsinan
output
vs.frequency
characteristicsuchasshownincurveA ofFig.2-4.Thevoltage
does
not
continuetorise
indefinitely.
Aselectrical
losses
inthe
core
mate-
rial
increase,
andasthewave-lengthonthetapeapproachesthe
same
dimensionsasthereproduceheadgap,rheactual
output
resembles
curve
BofFig.2-4.
OUTPUT
(db)
+25
+20
+15
+10
+5
0
-5
-10
-15
-20
-25
1
1
(
J^__.
1
1 A!/
1
1
1-
+
1
t
1B
t
1B
——
10 100 1000
FREQUENCY
lOKC
Vig. 2-4.Output vs.
Frequency
2-4
In
ordertoprovideanoverallfrequency
response
thatis
flat
(see
FrequencyResponse
Fig.
2-5)anequalizationcircuitconsistingofa
series
resistance
and
capacitance
isinsertedinoneoftheearly
stages
ofthereproduce
ampli-
fier.
Thisequalizerhasa high-frequencydroopcharacteristic(curveB,
Fig.
2-5)
which
istheinverseofthereproduceheadcharacteristic
(curveA,Fig.2-5).Inordertoextendthehigh-frequency
response,
additional
equalizationisincludedintherecordamplifierinthe
form
ofa high-frequencyboostcircuit,designedtocompensateforthedroop
in
reproduceheadcharacteristics
caused
byhead
core
losses,
gap
losses
and
recording
losses.
Fig.
2-5.Achieving Flat
Response
2-5

III.
InstallationandOperation
Thismachine
canbe
operated
in
either
the
horizontal
or
vertical
position.
Inthe
carrying
case,
installation
consists
only
of
making
up
and
connecting
the
required
cables
(See
"Connector"
in
thissection).
Forstudioinstallations,
an
adaptor(Catalog
No.9684-1)is
available
which
permitsmounting
ina
standard19-inchrelayrack.
GENERAL
Thepowerrequirements
are117
volt
a-c,50or60cps,0.52
ampere,
61watts.
A
nameplate
onthe
bottom
ofthecase
adjacent
tothe
aper-
ture
for
OUTPUT,
LINE
INPUT
and117v.a-c
indicates
the
proper
line
frequency.
POWER
Theline
input
isan
unbalanced
bridging
input
of100,000
ohms.
Any
unit
connected
tothe
LINE
INPUTconnectorshoulddeliver
a
sig-
nal
ofat
least
0.5
volt
whenrecording
from
consolettes,mixers
or
other
taperecorders.
LINEINPUT
Therecorder
is
wired
fora
high
impedancemicrophone,
but
pro-
vision
for
internalmounting
ofan
accessory
plug-in
transformerimme-
diately
changes
the
machine
foruse
with
low
impedancemicrophones.
Tomakethisconversion,remove
the
four
screws
onthe
panel
ofthe
electronicsassembly.
The
panel
and
assembly
can
then
be
removed.
A.
High
Impedance--adummy
plug
J107P
shown
onthe
sche-
maticdiagram(Fig.
5..5)
must
be
plugged
into
socket
J106S
for
high
impedance
op-
eration.
B.
Low
Impedance
—
remove
the
dummy
plug
J107P.
Acces-
sorytransformerAMPEXcatalognumber
173.51-1
(shown
asT103on
schematic
dia-
gram
Fig.5.3)is
thenplugged
into
J106S
for
impedance
inthe
range
of150
ohms
to
250
ohms.
C.
30ohmto50
ohm
—
Installtransformer
T103as
shown
on
the
schematic
diagram
(Fig.5.3)by
plug-
ging
the
transformer
into
socket
J106,
and
removing
the
jumper
as
shown
in
Note
7
on
the
schematic.
MICROPHONE
INPUT
Theoutput
ofthe
machineshould
be
connected
toa
unit
having
600
ohms
input
impedance.
Ina
situationwherein
the
recorder
will
work
into
a
high
impedance
line,
physicallyterminate
the
OUTPUT
connec-
torwith
a 600ohm
resistor
and
bridgethisresistor
with
the
high
im-
pedance
circuit.
A
threecircuitOUTPUT
plug
is
supplied.
A
twocircuit
plug
canbe
used,
and
will
work;
butit
automatically
makes
an
unbal-
anced
line.
Ifan
AMPEXamplifierloudspeaker
is
used
plug
it
into
the
MONITOR
jackonly.
REPRODUCE
OUTPUT

INTERCONNECTING
Regardless
ofapplication
observe
therequirementsunder"Line
Input"
and"ReproduceOutput"wheninterconnectingthemachine
with
any
other
piece
ofequipment.
CONNECTORS
A power
cable
andmatchingplugsfortheMICROPHONE
(JIOIS),
LINE
INPUT
(J102S),
andOUTPUT
(J104S)
connectors
aresup-
plied
with
theequipment.
Shielded,low-capacity
cable
isrecommendedformakingup
input
andoutput
cables.
Makesuch
cables
asshortaspossibleforintercon-
nectingunitsinaudio
systems.
Refer
tothe
schematic
diagram(Fig.
5.3),todeterminecorrectpinconnectionforallplugs.
STUDIO
Thereproducehead
cable
isdoubleshielded,insuringagainstr-f
INSTALLATION
pickup.
Cable
capacityandlength
have
been
minimizedtoavoidhigh
frequency
loss.
Ingeneral,mounttheelectronic
assembly
and
tape
trans-
port
nomorethanonefootapart.Ifthereproducehead
cable
islength-
ened
for
greater
separationofthecomponents,highfrequency
response
will
beaffected.Intheeventaninstallationabsolutelydemandslength-
eningthis
cable,
a verylowcapacitytype
(RG-62/U)
isindicated,plus
theadditionofanoutershield.
High
frequency
losses
cannotbekept
•'toa
minimum
ifthe
cable
length
exceeds
three
feet.
Space
requirementsforcustominstallationaregiveninthe
accom-
panying
illustration(Fig.3-1).
Allow
sufficient
clearance
atthe
right
sideofthe
electronics
chassis
for
easy
access
toLINEINPUTandOUT-
PUT
connectors.
Ifdesired,
these
connectors
canbebroughttoa patch
panelmountedat
some
moreconvenientpointintheinstallationtopro-
vide
readyaccessibility.
Fig.
3-1.
Space
Requirements
3-2
The
tape
threadingpathdescribedbelowisthe
same
forall
modes
TAPE
THREADING
ofoperation;butspecialattentioniscalledtothe
notes
dealing
with
halftrack
heads.
Step
1:
Place
a reelof
tape
ontheleft-handturntable,andanempty
reelontheright-handturntable,makingcertainthatthepins
around
the
base
of
each
spindle
engage
corresponding
slots
on
thereelhubs.
Step
2:
Press
a reelhold-downknobin
place
on
each
spindle.
Step
3: Threadthe
tape
asindicatedinthefrontispiece.Make
sure
,
theoxideor
dull
surface
isagainstthe
heads.
Step
4:Anchorthe
tape
intheslotontheemptyreelhubifdesired,
but
a
full
tape
turn
counterclockwisearoundthereelhubis
usuallysufficient.
REEL
SUPPLY
HOLD-DOWN
TAKEUP
MICROPHONL
MnNllLP
LINE
MICROPHONE
RECORD
SELECTOR
RECORD
INPUT
LEVELLEVEL
Fig.
3-2.
Tape
Threading
and
Nomenclature
NOTE
Because
machines
usinghalftrack
heads
recordorreproduceonlyhalfthe
tape
width,
the
tape
supplymustbesoorientedthatthe
halftoberecordedisfarthest
from
the
tape
transport
surface.
Aftertheentire
tape
has
been
woundontothetake-upreel
from
a re-
cording
run,for
instance,
thetake-upreel
mustbeturnedoverandthe
second
halfre-
corded—orindentifiedfora laterrun.For
example:

RECORDINGStep 1: Threada tapeasdirectedunder"TapeThreading."
HALFTRACKStep 2: Setthemachineasindicatedin"Recording,"immediately
fol-
lowing.
Step
3: Theentiretapemustbereeledontothetake-upreel,regardless
of
whetherornottherecordingiscompleted.FAST—FWD
canbeusedifprogrammaterial
does
notusetheentiretape.
Step
4: Removethetake-upreel
from
themachineand
turn
itover.
Step
5: Removetheturntablereel
which
isnowfreeoftape.
Step
6:
Place
thetake-upreelontheturntableside.
Reversingthetake-upreelaftera recordingrun,
places
thetapeinthe
only
positionforproperthreading
from
theturntableside;andalso
orients
the
still
unrecordedhalfofthetapesothatitisfarthest
from
the
tapetransport.Ifthetapehadbeen
rewound,
thesecondrun
would
have
erased
thepreviousrecording.
REPRODUCING
Refer
tothe
steps
in"Reproduce,"
following.
Thehalftracktape
will
UAic
TDArir
reproducecorrectly
only
iforientedsothatthehalfofthetapedesired
HALF
TRACK• r i r i c
IS
farthest
from
thetapetransportsurface.
In
reproducemode,aftertheentiretapehasbeenreeledontothetake-up
reel,
reversethereelandplaceitontheturntableside.
RECORDINGPreviouslyrecorded
tapes
are
erased
automaticallyasnewrecordings
aremade,
eliminating
theneedforanerasurerun
because
the
tapes
first
pass
overthe
erase
headwheneverthemachineisrecording;but
for
thefinest recording,itisrecommendedthatthe
tapes
betankerased.
Step
1: Connecttheprogramsourceequipment(microphone,mixers,
etc.)totheappropriate
input.
Step
2:
Place
theMONITOR
SELECTOR
switchontheINPUT
function.
Step
3:
Place
theON-OFFtoggleintheONposition.
Step
4:
Adjust
eithertheMICRECLEVELorthe
LINE
RECLEVEL
control,
dependingonwhethertheMICROPHONE
input
or
the
LINE
INPUTisbeingused,sothatonthemostintense
volume
peaksoftheprogramtoberecorded,thev-umeter
needleswingstoapproximatelyzeroonthev-u
scale.
Itis
unnecessarytostartthetape
motion
inordertosetthe
pro-
gram
level.If
only
one
input
isbeingused,
turn
theother
RECLEVELtozero.
Step
5:
Place
thePLAY-RECcontrolintheRECpositionbydepress-
ing
thesafety
button
atthe
same
timetherecordpositionis
selected.Thetransparentplastic
button
glows
while
thema-
chineisintherecordmode.Thisrecordsafetyfeatureprevents
accidentalerasureofpreviouslyrecordedtapes.When
return-
ing
tothePLAYortheneutralpositionatthedot,thesafety
button
isnotused.
While
recording,a continuouscomparisonoftheincomingprogram
and
thereproductiononthetapecanbeeffectedby
turning
the
MONI-
TOR
SELECTOR
switchbackand
forth
betweentheINPUTand
TAPEpositionsandobservingthev-umeter,orusingheadphones.
3-4
Tostoprecording,
return
thePLAY—RECcontroltoneutral,marked
by
a dot.
RECORDING
Step
1: Threada previouslyrecordedtapeonthemachine.REPRODUCING
Step
2:
Place
theON—OFFtoggleintheONposition.
Step
3:
Place
thePLAY—RECcontrolinthePLAYposition.
Step
4:
Place
theMONITOR
SELECTOR
switchintheTAPEposi-
tion.
Step
5:
Adjust
thereproducelevel
through
thevolumecontrolofthe
program
source.
If
thereisno
output,
check
theMONITOR
SELECTOR
switch
position.Whenthemachineisintheplaymode,
theMONITOR
SELECTOR
switchmustbeintheTAPE
position.
OUTPUTcanbemonitored
with
theheadphones
plugged
into
thejackonthe
front
panel.
To
rewind
ormovetape
forward
rapidly,
placeREWIND— FAST
FWD
switchinthepositiondesired.Thetapemovesat800feetper
minute
ineitherdirection,andcanbeshuttledbackand
forth
between
REWIND
andFASTFWDpositions
without
waiting
forthetapeto
decelerateorstop.Thus,cueingand
editing
canbeaccomplishedat
high
speed
with
nodangeroftapebreakage.
TheREWIND—FASTFWDandPLAY-RECcontrolsaremechani-
cally
interlocked,makingimpossibletheswitchingofeithercontrol
unlesstheotherisinneutral.Thissafetyfeatureguardsagainsttape
breakage
which
would
occurifthemachinewereswitcheddirectly
from
eitherofthe
high
speedmodestoPLAYorRECposition.
CAUTION
Always
return
REWIND—FASTEWDcontroltoneutral
position,
and
wait
til tape motion stops beforeswitchingto
PLAY
orREC.PlacingselectorcontrolsonPLAYorREC
while
tapeisin
motion
will
cause
stretchedorbrokentape.
REWINDAND
FASTFORWARD
To
erase
a previouslyrecordedtapewhennonewreproductionisde-
sired,
turn
bothoftheRECLEVELcontrolstozeroandrunthetape
in
therecordmode.
Because
microphoneandlinerecordingchannelsareindependent,
each
governed
byitsownlevelcontrol,simultaneousrecording
from
two
sources
canbemade
without
anexternalmixer.
Forexample,singing,voiceannouncementsorinstrumentalaccom-
paniment
canbedubbed
into
a programbeingrecorded
from
a con-
soletteorothertaperecorder.Toeffect
this,
connecttheprogramsource
equipment
tothe
LINE
INPUTconnectoranda microphonetothe
MICROPHONE
connector.
Adjust
boththeMICROPHONEREC
LEVEL
and
LINE
RECLEVELcontrolsfordesiredbalancebetween
thetwoprograms.
ERASE
MIXING
3-5

SYNTHETIC
Special
effects,similar
to
those
obtainedthrough
theuseofan
echo
REVERBERATION
chamber
canbe
createdeasily.
Connect
a
microphoneand
set
theprogramlevel
as
usual;thenconnect
the
OUTPUTconnector
tothe
LINEINPUTconnector,
turn
the
MONITOR
SELECTOR
switch
to
TAPE,andstartrecording.The
re-
verberation
decay
rate,
which
is
thetimerequired
forthe
echo
todie
away,
canbe
varied
with
theLINE
REC
LEVEL
control.
The
Control
valuechosen
will
depend
entirely
on
theeffectdesired.
If
the
control
is
settoo
high,
continuousoscillation
will
result,andthev-umeterneedle
will
swing
to
maximumandremainthere.
If
this
happens,
adjust
toa
lower
setting.
3-6
IV.
Tape
Transport
Assembly
The
tape
transportmechanismincorporates
a
single-speed
synchronous
GENERAL
motor
and
a
system
of
pulleys,belts,andclutches
to
drivethe
capstan
and
the
turntables.Three
modes
of
tape
motion
(PLAY,
REWIND,
and
EAST
FORWARD)
are
determined
by
twocontrolslocated
on
the
toppanel
of
the
tape
transport.(Theneutralpositionfor
each
con-
trol
is
marked
bya
dot.)
Thebracketednumbersinthissectionrefer
to
partsshown
in
Fig.4-1,
Fig.
4-4,andin
theparts
list
attheendof
thismanual.
For
greatest
facility
in
following
thediscussionbelow,
itis
suggested
thatFig.
4-4
beopened
fully
for
readyreference.
Power
is
applied
to
thedrivemotor
(63)
whenthePOWERswitch
onSTANDBY
the
front
panel
of
theelectronic
assembly
is
turned
to
theONposition.
OPERATIC
The
capstan
(42)
begins
to
rotateimmediately,being
driven
bya
nylon
belt
(68)
which
runsbetween
the
motorpulley
(61)andthe
capstan
flywheel.
A
second
belt
(69)
running
ina
groove
in
the
cap-
stan
flywheel
drives
the
playtakeuppulley
(40).The
shock
relief
brakerollers
(2)are
engaged
against
therubber-tired
fast
forward
and
rewind
clutches
(16and
31).Bothturntables
are
motionless,
andthe
machine
is
instandby
condition.
Since
the
capstan
is
in
motion
whenthemachine
is
inthestandbycon-
dition,
the
tape
will
accelerate
to
full
play
speed
almostinstantlywhen
the
PLAYswitch
is
operated,thusproducing
a
wow-freestart.
When
the
PLAY
control
is
energized
the
following
mechanical
se-PLAYMODE
quence
occurs:
1)Theplaytakeuppulley
(40)
andbelt
(69)are
brought
to
bear
on
the
playtakeup
clutch
(19).
2)
The
shock
relief
brake
roller
(2)onthe
playtakeup
side
isre-
leased
from
the
fast
forward
clutch
tire
(16).
3)
The
capstan
idler
(79)
engages
the
capstan
(42),
which
drives
the
tape,
pulling
it
from
the
tape
supplyturntable(i.e.the
rewind
turntable)
and
feeding
ittothe
takeupturntable,
which
now
be-
gins
to
rotate.
Itis
especiallyimportant
to
understandthatwhen
the
machine
is
operatingnormallyintheplaymode,
in
which
the
tape
is
clamped
against
the
capstan
by
the
capstan
idler,
the
turn-
tables
are
effectivelyisolated
from
each
other.
The
takeup
turn-
table,
as
its
name
implies,
does
nothing
morethantake
up
the
tape
fed
toitbythe
capstan.
It
does
not
pull
the
tape
from
the
tape
supplyturntable.
4)Theshock
relief
brake
roller
(2)on
the
rewind
side
remains
en-
gaged
against
the
rewind
clutch
tire
(31),and
slippage
occurs
betweenthe
clutch
and
disc
assembly
(30).The
friction
produced
in
this
slippage,
andthe
friction
produced
by
the
rewind
holdback
brake
(37)
operating
onthe
bakelite
drum
(35)
providethe
re-
quired
holdbacktension.
4-1

©
SHOCK
RELIEF
BRAKE
©
HOLDBACKBRAKE
0
REWINDIDLER,
©
PLAY
TAKEUPPULLEY
©
FAST
FORWARDCLUTCH
©
CAPSTANFLYWHEEL
©
PLAY
TAKEUPCLUTCH
©
MOTOR
PULLEY
@
HOLDBACKBRAKE NYLONDRIVEBELT
©
REWINDCLUTCH
©
TAKEUPBELT
®
HOLDBACKBRAKEDRUM
©
CAPSTANIDLER
Fig.
4-1. Mechanical Operation Simplified
4-2
The
REWIND-FAST
FORWARD
control
cannotbeoperated
unless
the
PLAY
control
isinneutral.Whenthe
REWIND-FAST
FOR-
WARD
control
isturnedto
REWIND:
1)
2)
3)
Both
shock
relief
brakerollers(2) arereleased.
The
rewind
idler
(7)isclampedbetweenthemotor
pulley
(61)
andthe
rewind
clutch
tire
(31)andthe
rewind
turntableis
driven.
Holdback
tensionisprovidedbytheholdbackbrake(25)onthe
takeupassemblyas
tape
is
pulled
from
thetakeupturntable.
REWINDMODE
When
the
REWIND-FAST
FORWARD
control
isturnedto
FAST-
FORWARD:
1)
Both
shock
relief
brakerollers( 2 ) arereleased.
2)
Therubber-tiredfast
forward
clutch
(I6)isbroughtto
bear
on
themotor
pulley
(61)anddrivesthetakeupturntable.
3)
Holdbacktensionisproducedbytheholdbackbrake(37)onthe
rewind
assembly.
FAST
FORWARD
MODE
OBIVEMOTOR(0
PPER
REARING)
Vig.
4-2. Routine Lubrication

Routinemaintenanceofthe
tape
transportmechanism
consists
pri-
marily
ofperiodiccleaningandlubrication.
Cleanliness
ofallpartsofthe
tape
drivemechanismisrequiredforcon-
sistentoptimumperformance.Most
tape
manufacturerslubricatetheir
tapes;
thislubricant
will
gradually
form
a coatingonthehead
assembly
andtheidlerwheelsandmay
cause
loss
ofpositivedriveatthe
capstan.
Therefore,periodiccleaningofboththehead
assembly
andallpartsof
the
tape
drivemechanismisparticularlyimportant.Therecommended
agent
forcleaningAmpexHead
Assemblies
isa mixtureofXyleneand
0.1%Aerosol.This
agent
isavailablein2 02.bottles.(AmpexCatalog
No.
FP-7.)
Tocleananyhead
assembly
simply
wind
a clean,lintless
cloth
ona swab-stickandmoisten
with
thismixture.
Swab
the
heads
periodically
toremoveall
dirt
andoxidewhichmay
have
accumulated
from
thetape.Cleanallparts
except
thehead
assembly
with
a clean,
lintlessclothmoistened
with
denaturedalcohol.
CAUTION
Donotuseanyothersolventsasthereare
some
whichmay
damage
the
adhesive
usedtoholdtheheadlaminationstogether.
Therecommendedstandardlubricantforthefour
places
whichre-
quire
periodiclubrication(motorand
capstan)
isCaloilNo.OC-11.
Thislubricantisavailable
from
AMPEXas
Stock
No. 70-9 (V2oz.
oiler)orFP-5 (402.)
NOTE
Theproperlubricantisavailable
from
AMPEXas
Stock
No. 70-9
(1/2
oz.oiler)orPP-5 (4oz.).
Theupperandlowerbearingsofthedrivemotorshouldbelubricated
afterevery500hoursofoperation.Theupperoilholeofthemotoris
accessible
througha holeinthe
tape
transportgrilleslightly
above
and
to
theleftofthetakeupturntable.For
access
totheloweroilhole,lo-
cated
inthesideofthemotorendbell,removethe
tape
transport
from
the
case
(SeeFig.4-2).
Fourorfivedropsofoneoftherecommendedlubricantsissufficient.
Care
shouldbetakentoavoidover-oilingorspills.Anysuch
excess
should
bewipedaway
with
solvent.
The
capstan
mayrequire
oiling
about
once
foreveryfouroilingsofthe
drive
motor.For
access
totheupperbearing,the
capstan
idlermust
first
beremoved(SeeFig.4-2).
Remove
therubbercapontheidler.
Remove
thehairpinretainerand
lift
theidleroffitsshaft,taking
care
notto
lose
the
washers
associated
with
it.Thealuminumplug-bottom
overthe
capstan
shaftmaynowbepriedoffandthefeltwasherbeneath
it
removedto
expose
theupper
capstan
bearing.Useasmuchofone
oftherecommendedlubricantsasthebearing
will
accept,
wipeaway
any
excess,
and
reassemble.
CAU7I0N
Donotoilthefeltwasherwhich
serves
onlyasa dustprotectorand
to
keep
oil
from
working
itswayupthe
capstan.
For
access
tothelowerbearing,removethe
tape
transport
from
the
case.
4-4
ROUTINE
MAINTENANCE
Cleaning
Lubrication
TheoilholeislocatedinthebearinghousingasshowninFig.4-2.
Use
exactly
four
drops
of
oil—no
more.
Donotoilanyotherpartsofthe
tape
transportmechanism.Allother
bearingsandmovingpartsarelubricatedfor
life.
It
maybesaidingeneral,thatmostofthedifficultiesthat
will
normally
beencounteredintheModel601
tape
transportmechanism
will
be
traceable
tocontaminationofbelts,pulleys,bearings,andother
friction
surfaces,
whetherdueto
carelessness
inroutinelubrication,ortothe
gradual
accumulationof
dirt
andotherforeignmaterialtobe
expected
overa
reasonable
lengthoftime.Correctionof
these
difficulties
will
usuallybea matterofcarefuldisas.semblyandcleaning,ratherthanre-
adjustmentofthemechanism.Thenormaltorques(and
hence,
tape
tension)inthismechanismare,infact,fixed
within
strictdesignspeci-
fications, andarenotadjustable.Themeasurementof
these
torques
will
frequentlyprovidea rapid
means
forisolatingthe
source
ofmechanical
troubles.
Mechanical
Troubleshooting
Z"W—SEE
NOTE
II
HOLDBACK
53/4-B
3/4
OZ,-IN.
2-3
1/2
OZTIN,
5-7OZ.-IH.
HOLOaACK
V4-[1/4
OZ.-IPt.
3/4-1
1/4OZ-IN
TAKEUP
5-702.-IN.
FAST
FOHWARD
NOTES:
1.
IFREELHUBDIAMETERISLARGERORSMALLER
THAN
2 INCHES,
MUUTIPLY
SPRINGSCALEBEADINGBYHUBRADIUSTOOBTAIN
OZ.—IN.
READING
,
2.
PULLSCALEWITHSTEADYMOTIONWHENMEASURINGHOLDBACKrENStONS.
ALLOWSCALETOMOVEINTOWARDREELWHENMEASURtNSTAKEOPTENSIONS.
TAKE
ALLREADINGSWHILESCALEISINMOTION.
Fig.
4-3.
Tape
Tension
Measurements
4-5

Torques
andThemeasurementoftorquesonthe
Model
601requiresthe
following
TapeTension
equipment:
1)A light-movement
spring
scale
(e.g.Post-A-Let,0 to8 oz,,Exact
Weight
Scale
Co.,Columbus,Ohio.
2)A measuringhub.A standardRETMAplasticreelmaybeused.If
thehubdiameterisexactly2 inches,the
spring
scale
will
read
directly
inounce-inches.
Reels
with
smallerhubscanbebrought
up
to2-inchdiameterby
winding
onsufficienttape.Ifa reelof
greaterthan2-inchhubdiameterisused,
multiply
the
spring
scale
reading
bythehubradius toobtaintheounce-inchreading.
3)A pieceof
string,
approximately30inches
long,
with
a smallloop
tied
atoneend.
Torquesmeasuredonthe
driven
turntableinanymode,(i.e.the
turn-
tableon
which
thetapeisbeingwound)area measureof
takeup
ten-
sion. Torquesmeasuredontheturntable
from
which
thetapeis
pulled
•inanymodearea measureofholdbacktension(SeeFig.4-3).
Takeup
Tension
Step 1:
Step 2:
Step 3:
Place
themeasuringhubonthe
driven
turntable.
Wind
a fewturnsof
string
aroundthehubinthedirectionof
normal
tape
wrap,
andattaclithe
spring
scale
totheloopat
theend.
Startthemachineintheappropriatemodeand,asthe
string
,is
wound
onthehub,
allow
the
scale
tomovein
with
it,tak-
„ingthereading
while
the
scale
isin
motion.
Normal
torques
areas
follows:
Fast
Forward5 to7
oz-in.
Rewind
5 to7
oz-in.
Play2 to3V2
oz-in.
HoldbackTension Step 1:
Place
themeasuringhubontheturntable
from
which
thetape
is
pulled
inthemodeinoperation.
Step 2:
Wind
the
string
on
fully
inthedirectionofnormaltape
wrap,
and
attachthe
spring
scale.
Step 3: Startthemachineintheoppropriatemode,and
pull
the
scale
slowly
inthedirectionin
which
tapeisnormally
pulled
from
this
reel,
taking
thereading
while
the
scale
isinsteadymo-
tion.
Normal
torquesareas
follows:
Fast
Forward->4toU/i
oz-in.
Rewind
% to1(4
oz-in.
Play5%to8 4
oz-in.
These
valueslistedaboveforbothtakeupandholdbacktensionsmay
be
close
tothelower
limit
whenthemachineisnew,and
will
usually
move
up
toward
tlie
upper
limit
afterthe
first
10or12hoursofopera-
tion.
Malfunctions
inPlayMode
Nearly
allmalfunctionsintheplaymode
will
bereflectedas
flutter
and
wow
in
excess
ofspecifications.A quickcheckoftakeupandholdback
tensions,discus.sedintheprevioussection,mayleaddirectlytothe
sourceoftrouble.Possible
causes
of
flutter
andwowaresuggestedin
the
following
check
list.
4-6
The
word
"contaminated,"asusedhere,mayindicateeitherthepres-
ence
ofoilwhereitisnotwanted,oraccumulationsof
dirt
andother
foreign
matteronpulleysandbelt.Ineither
case,
carbontetrachloride
isrecommendedasthecleaningagent.
After
cleaninga contaminated
part,
cleananyotherpart
with
which
itnormally
comes
into
contact
whether
ornotthatpartshowsanyimmediateevidenceofcontamina-
tion.
Bracketednumbersrefertopartsshownintheexploded
view
of
themechanicalassembly.Fig.4-4,
which
shouldserveasa guidefor
any
necessary
disa.ssemblyandreassembly.
Rewind
andfast
forward
malfunctions
will
usuallybereflectedasan
apparent
loss
ofpowerinthosemodes,loosetape
wind,
erratictapemo-
tion
orslippage,and,possiblyno
rewind
orfast
forward
atall.The
first
stepistomakea quickcheckof
rewind
orfast
forward
takeupand
holdback
tensionsasdescribedpreviously.Themalfunctionsdiscussed
below
applytoeithermode,theturntables,associatedcomponents,and
tapedirectionsbeingoppositeof
each
other.
Starting,
stopping,and
shuttling
malfunctions
will
beevidencedbythe
throwing
oftapeloopsand,inextreme
cases,
bytapebreakage.
These
troubles
areusuallyassociated
with
lowtakeuptensionofbrake
mal-
functions
produced
primarily
bytamperingormisassembly,orcontam-
ination
dueto
careless
oiling
oraccumulationof
dirt.
Malfunctions
inPlayMode
Malfunctionsin
RewindorFast
ForwardMode
Starting,
Stopping
andShuttling
Malfunctions
The
following
sectioncoverssomeadjustments,critical
clearances,
and
Assembly
and
alignment
which
mustbemaintainedinreassemblingpartsofthetape
ConstructionNotes
transport
mechanismthatmayhavebeendisassembledforservicing.
Two
generalprecautionsshouldbeobservedinanyrequireddisassembly:
1)
Always
notethenumber,type,andlocationofwashersinanas-
semblyverycarefully.Shouldwashers,retainersorothersmall
hard-
ware
belostordamagedinservicing,a kitcontaininganassortment
of
suchhardware(AmpexCatalogNo.
7802)
isavailable
through
your
dealer.
2)Toremovethesub-plate(1),a
preliminary
toanyfurtherdisas-
semblyofpartsunderthetopplatecasting,remove
only
thethree
elasticstop-nutsthat
hold
it,andclevispinthat
links
theslidelever
(13)totheloweryokeoftherewind/fast
forward
actuator(48).
It
isunnecessarytoremovetheadjustmentscrews(70and71)for
thecapstanthrustandthemotorthrust.Ifthesettingsof
these
screwsarechanged,theymustbecarefullyreadjustedasdescribed
in
the
following
subsections.Thethrustdiscs(65)beneath
these
screws,beingcoated
with
grease,
will
usuallystayinplacewhen
thesub-plateisremoved.Itisadvisable,however,tobesurethat
they
donot
fall
out.It
will
generallybe
found
easiest
tore-install
thesub-plateafterservicing,ifthePLAYcontrolisenergized.
Thetapetransportincorporatesrubbershockmountsonthescrewsre-
taining
themotor
mounting
platetothetopplatecasting.
These
shock
mounts
provideautomaticcenteringofthedrivemotorandnoadjust-
mentsare
necessary.
Thedrivemotorthrustisa hardenedsteel
ball
(60)againsta
nylon
DrivemotorThrust
4-7

DrivemotorThrust
disc
(65).The
capstan
thrustisadjustedbya
set-screw
(70).Endplay
of.010in.to.015in.isrequired,andisobtainedasfollows:
Step
1:
Coat
thenylonthrust
disc
liberally
with
wheelbearing
grease
anddropitthroughthethreadedholeinthesub-plate(1)
overthe
capstan
shaft.
Step
2: Insertthe
set-screw,
andtightendown
until
itisfelttobot-
tom
onthethrustdisc.
Step
3:
Grasp
the
capstan
flywheel(42)betweenthethumbandin-
dexfinger.
Step
4: Whilemaintaininga slightdownward
pressure
onthe
head
ofthe
set-screw
with
thescrewdriver(tosimulatethe
pressure
that
will
laterbeappliedbythelocking
screw)
startbacking
the
screw
offslowly,andworkthe
capstan
flywheel upand
down
until
anaudibleclickatthe
ends
ofitstravelindicates
the
presence
ofendplay.This
will
usually
occur
whentheset-
screw
has
been
backed
offapproximately14ofa
turn.
Atthis
point,
endplayshouldbeintherequiredrange.
Step
5: Tightenthelockingnutontheset
screw,
then
recheck
end
play.
TurntableHeightTurntableheight(the
distance
measured
fromrhetop
surface
ofthe
turntable(78)totheperforatedmetalgrille)shouldbe.125in.,
±.008
in.
Thisheightisdeterminedbythe
replacement
oflamicoid
washers
betwenthebottomoftheturntablepivot(24or36)andthehairpin
retainerontheshaftthroughthepivot.Difficultiesin
tape
tracking
tracedtoimproperturntableheightmaybecorrectedbyincreasingor
decreasing
rhenumberor
thickness
of
these
washers.
PlayTakeupClutchTheplaytakeupclutch
assembly
consists
ofa felt-linedaluminum
disc
(18),anda bakeliteclutch(19)whichisspring-loadedtothedisc.
Whenthemachineisintheplaymode,theclutchisdrivenbytherub-
berbelt(69)ontheplaytakeuppulley(40).Locationofthefelt-lined
aluminum
disc
iscritical—a
clearance
of.015in.beingrequiredbe-
tweentheendoftheoilitebearing(21)which
goes
throughthe
bake-
lite
clutch(19),andthebottomofthealuminum
disc
(18).This
clear-
ance,
which
cannot
be
measured
directly
with
a
gauge
because
ofthe
physicalarrangementcanbesetquite
accurately
bythefollowingin-
direamethod:
Step
1: Inserta removable.015in.shimor
feeler
gauge
betweenthe
thrust
washer
thatridesontheinner
race
ofthelowerball
bearing(22)ofthetakeupturntablepivot(24)andoilite
bushing(21).
Step
2:
Assemble
theconicalspring(20),thebakeliteclutch(19),
andthefelt-linedaluminum
disc
(18)(inthatorder)onthe
turntableshaft(29).
Step
3: Guidetheendoftheoilitebushingthroughtheholeinthe
center
ofthebakeliteclutch,and
press
thealuminum
disc
down
until
itbottoms
firmly
ontheendofthebushing.
Step
4: Holdingthe
disc
platein
place,
tightentheset
screw
inits
hub.
Step
5:
Remove
theshimor
gauge.
Theexpansionoftheconical
spring
will
then
force
theoilitebushing
back
oflfthealumi-
num
disc,thuscreatingtherequired.015in.
clearance.
4-8
Therubber-tiredbakeliterewind(31)and
fast
forward
clutches
must
line
up
with
the
shock
reliefbrakerollers( 5)sothattherollers
engage
the
full
width
ofthetires.Inaddition,therewindclutch(31)should
bealignedfor
full-width
contact
with
therewindidler(7)andthe
fast
forward
clutch(16)for
full
width
contact
with
themotorpulley(61).
Rewindand
FastForward
ClutchAlignment
The
capstan
speed
will
notvary,
since
the
capstan
isdrivenbya non-
slipping
nylonbeltandsynchronousmotor.Noadjustmentofthe
cap-
stan
speed
will
be
necessary.
Ifitisdesiredto
check
the
capstan
speed,
usea pre-recorded
5000
cycle
tape,thathas
been
recordedona machine
ofknown
accuracy,
andan
electronic
frequencycounter.
CapstanSpeed
Trouble
EXCESSIVE
OR
ERRATIC
HOLDBACK
TENSION
EXCESSIVE
TAKEUP
TENSION
DRIVEMOTOR
OUT
OE SYNCHRONISM
felt
tire
too
1.
2.
TABLE
4-1
Troubleshooting
PLAY
Model
Malfunctions
Probable
Cause
1.
Contaminatedrewindclutch
(.30).
2.Contaminatedrewindclutch
(31).
3.Rewindclutchspring(32)
stiff.
Thisactuallyindicatestam-
pering
or
carelessness
in
reasembly.
It
isadvisableto
replace
thespring
ratherthantoattemptmakeshift
readjustment.
Contaminatedplaytakeupclutch
felt
(18).
Oilite
bearing(21)bottomingon
aluminum
clutch
disc
(18).
Mini-
mum
clearance
shouldbe
.015".
Seesub-paragraph8.4belowfor
adjustmentprocedure.
3. Takeupclutchspring(20)too
stiff.
1.
Linevoltagebelow105voltsa-c.
2.
Excessive
playtakeuptension.See
trouble
above.
3.
Nylon
drivebelt(68)tensionex-
cessive.
Seesub-paragraph8.1be-
low.
4.
Belt
tensioningidler(55)drag-
ging.
5.Drivemotorthrustmisadjusted.See
subparagraph8.2below.
6.Defectivedrivemotorstartingca-
pacitor.
7.Dry
bearings
indrivemotor(63),
capstan
(42),or
capstan
idler(79).
Seelubricationinstructions.
8.Defectivedrivemotor(63).
4-9

FLATTED
OR
DENTED
CAPSTAN
IDLER
TIRE
DEFECTIVE
OR IM-
PROPERLY
INSTALLED
NYLON DRIVE
BELT
(68)
REWIND
IDLER
(7) NOT 1,
DISENGAGING
FROM
MOTOR
PULLEY
(61)
REELS
MISALIGNED WITH
1.
RESPECT
TO
TAPE GUIDES
If
the
capstan
idler(79)is
left
en-
gaged
overanextendedperiod
whenthemachineisnotoperating,
theidlertiremay
become
dented.
If
runningthemachineintheplay
modefor
several
hours
does
notre-
storethetiretonormal,theidler
mustbe
replaced.
Belt
splicedimproperly.
Belt
installed
with
splice
joint
toward
pulley.
Belt
worn
because
misalignedmo-
tor
pulley(61)
causes
thebeltto
track
against
oneofthe
capstan
pulley
flanges
(42).
Contaminatedrewindidler
guide
(8).
This
will
usually
cause
tape
scrape
which
mayormaynotbeaudible
but
will
generally
appear
asflutter.
See
subparagraph
8.4below.
TABLE
4-2
Troubleshooting
REWIND
and
FAST FORWARD
Mode
Malfunctions
Probable
Cause
Clutch
leafspring(17and32)too
weak,
usually
caused
bytampering.Re-
place.
Neverattemptto
increase
re-
wind
takeuptensiontooffsetother
problems.
1.
Contaminatedholdback
wipes
(25
or
37).
2.Bakelitedrum(23or35)onwhich
wipe
operates
has
been
roughened.
Evidenceofbentor
misassembled
parts.
Checkexplodedview,Fig.4-4.
Trouble
TAKEUP
TENSION
LOW
EXCESSIVE
HOLD-
BACK TENSION
BRAKE
SHOCK
RELIEF
ROLLER
(2) NOT RE-
LEASING
FROM
FAST
FORWARD CLUTCH
(16)
REWIND
IDLER
(7) NOT
ENGAGING
MOTOR
PULLEY
(61)
BIND
IN
REWIND
IDLER
BEARING
(PART
OF 7)
MALFUNCTIONING
TURNTABLE
PIVOTS
(24
or 36)
Bind
inidler
guide
(8)
caused
bycon-
tamination.
Bind
inturntablecenteringdetent
(77).
TABLE
4-3
Troubleshooting
Starting,
Stopping,
and
Shuttling
Malfunctions
Trouble
TAPE
LOOP
THROWN
ON STARTING
IN
PLAY
MODE
(LOW
PLAY
TAKEUP
TENSION)
TAPE
LOOP
THROWN
ON
STOPPING
OR
SHUTTLING
3.
Probable
Cause
Play
takeupbelt(69)contam-
inated.
Nylon
drivebelt(68)contami-
nated.Ifeithertheplaytakeupbelt
or
thenylondrivebeltiscontami-
nated
with
oil,anoveroiledmotor
or
capstan
isindicated.Cleanall
affected
parts
thoroughly
with
car-
bon
tetrachloride.
Slippage
betweenplaytakeupbelt
(69)andclutch(19)dueeither
to
weak
playtakeuparmspring
(41)or
bind
inplaytakeuppulley
bearing(partof40).
Bind
inturntableshaft
bearings
(22or24)duetocontamination.
Cleanandlubricate
with
twoor
threedropsofmediumweightoil.
Play
takeup
brake
release
(14)in-
operativedueto
bind,
weak
orun-
attached
spring(11)
causing
shock
relief
roller(2)todragonfast
forward
clutchtire(16).
One
or
both
brake
shockreliefac-
tuators(2)binding.
One
or
both
brake
shockrelief
springs
(12)off.Endloopson
these
springs
mustbe
fully
closed
to
preventtheirbecomingdiscon-
nected.
Bind
inturntablecenteringdetent
(77).


V.Electronic
Assembly
Theelectronic
assembly
consists
ofa recordchannel,a reproducechan-
nel,
a
bias
and
erase
oscillator,anda powersupply,mountedona single
chassis.
GENERAL
Therecordchannel
consists
ofa two-stagemicrophonepreamplifier
RECORD
CHANNEL
VlOl
andV102Aanda
three-stage
amplifier,
V102B,
V103A,
V103B
(Fig.
5.3).
When
dummy
plug
J107P
isinsertedin
receptacle
J106S
inthemicro-
phonepreamplifier,themicrophone
input
matches
a
high
impedance
microphone.A
plug-in
transformer,availableas
accessory
equipment,
will
providethepropermatchfora lowimpedancemicrophone.
TheMICROPHONE
input
JIOIS
andLINEINPUT
J102S
have
sep-
arate
controlsR106andR125respectively.Bothinputscanbeused
simultaneously.
Mixing
takes
place
inthe
first
stage
oftherecordam-
plifier,
V102B.
Signals
intherecordchannelarepickedoffthe
REC-
ORDCALIBRATIONpotentiometerR114attheoutputofthis
stage,
and
canbeswitchedtotheoutputamplifierthroughtheMONITOR
SELECTOR
switch
SI02,
formonitoring.
Recordequalization,accomplishedinthe
grid
circuitofV103A,and
thecathodecircuitof
V103B,
isadjustedbytrimmerC107.
Plate
volt-
ageissuppliedtothelast
stage
oftherecordamplifier,
V103B
only
when
switchS201onthetapetransportisintheRECposition.
Thereproducechannel
consists
ofa two-stagereproduceamplifier,
REPRODUCE
CHANNE
V104,V105anda two-stageoutputamplifierV106Aand
V106B.
Thesignal
from
thereproducehead
appears
atconnectorPIOIP.Re-
produceequalizationisprovidedbyCI16andR130.Levelisadjusted
by
potentiometerR137.
Thereproducesignalisfedtotheoutputamplifierthroughthe
MONI-
TOR
SELECTOR
switch
when
it is in
tape
position.
Theoutput
ampli-
fier
consists
ofonevoltageamplification
stage
V106A,anda cathode
follower
output
stage
V106B,
which
istransformer-coupledtoOUT-
PUTconnector
J104S.
A v-umeterandresistorshuntthisconnector.
The
bias
and
erase
oscillatorisanLCpush-pulloscillatoroperatingat
BIAS
AND
ERASE
approximately
100kc.TheNOISEBALANCEpotentiometerR147
OSCILLATOR
commontobothgridsoftheoscillatorisadjustedtoeliminateany
asymmetryinwave
form.
Lackofwavesymmetry
would
introducea
d-ccurrentintherecordhead,causingpermanentmagnetizationanda
resultantdistortedsignal.
Bias
levelisadjustedbytrimmerC113.The
oscillator,dependentonplatevoltage,
operates
onlywhenswitchS201
isintheRECposition.
5-1

BIAS
AND
ERASE
Thed-cplatesupply
consists
of
a
full
waverectifierV108,and
a
ca-
OSCILLATOR
pacitor-inputL-C
filter.
A 6.3
volt
secondary
winding
onthepower
transformerfurnishes
a-c
power
to
allheaters.PotentiometerR150
HUM
BAL
is
adjustedfor
minimum
hum.
ELECTRONIC
Alignment
consists
in
makingall
necessary
adjustmentsforproper
ALIGNMENT
electronicperformance.
A
recorderoutofalignmentmaybecharacter-
ized
bypoorfrequency
response,
high
noise,low
output,
high
distortion,
or
a
combination
of
these
faults.AllAmpexrecordersarecompletely
aligned
at
thefactory,and
no
adjustmentsshould
be
necessary.
The
overall
performance
checks
outlinedinSection
3
will
generally
serve
to
determine
if
realignment
is
necessary
at
anytime.
Alignment
can
be
accomplished
without
removingtheelectronic
as-
sembly
from
the
case.
If
desiredtheelectronicassemblycan
be
with-
drawn
byremovingthefour
screws
onthe
front
panel.Standthe
case
in
a
verticalpositionand
pull
theelectronicassembly
forward.
The
interconnecting
cables
betweentheelectronicassemblyandthetape
transport
aresufficientlylongfor
access
to
alladjustments
while
the
units
areconnected.
ALIGNMENT
AND
TEST
EQUIPMENT
REQUIREMENTS
The
following
equipmentisrequiredforproperalignmentandtesting:
A.
Audio Oscillator—Hewlett-Packard Model
200C
orequivalent.
B.
Vacuum
Tube
Voltmeter—Hewlett-Packard Model
400C
or
equivalent.
C.
Ampex
Alignment
Tape—Catalog No.
5563.
Thistape
is
re-
corded
atIV2
ips
10
dbbelownormaloperatinglevel
as
defined
inSection3.Thetapecontainsvoiceannouncements
ofthe
following
tone
sequence:
reproduceheadalignment
tone,
reference
toneforreproduceleveladjustment,tone
series
forreproduce
response
check.
D.
Ampex
Head
Demagnetizer—Catalog
No.704.
E.
High
Impedance
Headphones
F.Small Screwdriver
Head
Demagnetization
Demagnetizetherecordandreproduce
heads
beforealigningthema-
chine.The
erase
headrequiresnodemagnetization.Magnetized
heads
will
generallyproducean
increase
of5 to10dbinnoiselevel,
distortion
oftherecordedsignal,and
will
gradually
erase
the
high
frequencieson
anytape
passed
overthem.
Demagnetization
Step
1:
Removeboththeheadcoverandthemumetalshieldoverthe
Procedure
headassembly.
Step
2:
Place
theON—OFFswitchintheOFFposition.
Step
3:
Coverthetipsofthedemagnetizer
with
scotchtapeormask-
ing
tape.Thispreventsscratchingtheheads.Plugthedemag-
netizer
into
a
source
of
117-volta-cpower.
Step
4:
Thehead
sequence
from
leftto
right
whenfacingthemachine,
is
erase
head,recordhead,reproducehead.Bringthetips
of
thedemagnetizer
into
contact
with
therecordhead
stack.
The
5-2
tips
shouldstraddlethegapinthe
center
of
the
stack.
Run
Demagnetization
thetipsslowlyupand
down
the
stack
severaltimes,andthen
Procedure
withdraw
thedemagnetizer
very
slowly. Slow
withdrawal
is
required
forthoroughdemagnetization.
Step
5:
Repeat
step
4
onthereproducehead.
Itis
not
necessary
to
demagnetizethe
erase
head.
Step
6:
Replace
theheadshield,butdonotreplacetheheadcover
if
alignment
will
follow.
The
following
steps
constitutethecompletealignmentofthereproduce
channel.
A.
ReproduceHead
Azimuth
Adjustment
B.ReproduceLevelSetting
C.Reproduce
Response
Check
D.
ReproduceEqualization
E.Hum
Balance
Adjustment
Reproduce
Channel
Alignment
Step
1:
Threadthealignmenttapeonthemachine.Terminatethe
OUTPUTconnector
with
a 600
ohmresistorandconnect
the
vtvm
across
thisload.Plug
a
set
of
high
impedancehead
phones
into
thephonesjacksothatvoiceannouncementson
thetapecan
be
heard.
If
notalreadydone,removethehead
assemblycover,butnotthemumetalshieldbeneathit.
Place
theMONITOR
SELECTOR
switch
in
TAPEposition,and
startthemachineinthereproducemode.Theheadalignment
tone
will
beannounced
first.
Step
2:
Insert
a
smallscrewdriverthroughthe
access
hole
nearest
the
right
hand
edge
of
theheadshield,andadjusttheazimuth
screwformaximum
output
observedonthe
vtvm.
//the
head
is
far
out
of
alignment,
several
minor
peaks
occurring
on
either
side
of a
maximum
may he
observed.
Makecertainthat
themaximumisclearly
15
to20dbgreaterthananyof
these
minor
peaks.
Reproduce
Head
Azimuth
Adjustment
Thenexttoneonthetape
is
forreproducelevelsetting.Adjustthe
Reproduce
REPRODUCELEVEL(P.B.LEVEL)potentiometerR137for
a
vtvm
LevelSetting
reading
10
dbbelownormaloperatinglevel,
which
is
approximately
0.4voltsrms.
Thenext
series
of
tones
is
forthereproduce
response
check.
Observe
the
response
indicatedonthe
vtvm,
and
check
it
againstspecifications.
If
reproduce
response
failstomeetspecifications,thetroublemaybe
a
worn
orotherwise
faulty
reproducehead,
a
partially
erased
alignment
tape,duetoheadmagnetization,
or
improperequalization
of
there-
produceamplifier.Equalizationcanbecheckedandadjustedasindicated
below.
Reproduce
Response
Check
5-3
Other manuals for 601
1
Table of contents