Anschutz 105-107.NG010 Operating manual

Anschütz GmbH
Zeyestr. 16-24
24106 Kiel
Germany
www.anschuetz.com
NFU Tiller
Operator and Service Manual
Type: 105-107.NG010
Edition: 001
10000001264

Copyright
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Changes and modification to this document and its content re-
served.

NFU Tiller
Table of Contents
Edition: 001 I 10000001264
Table of Contents
List of Figures......................................................................................................................................................III
List of Tables........................................................................................................................................................ V
List of Abbreviations......................................................................................................................................... VII
Introduction........................................................................................................................................................ 1
Preliminary Remarks..................................................................................................................................... 1
Change History..............................................................................................................................................1
Safety.............................................................................................................................................................1
General Safety Regulations.....................................................................................................................2
General Safety Instructions..................................................................................................................... 3
Electrostatic Discharge............................................................................................................................ 3
List of Further Documents.............................................................................................................................4
List of Annex Documents..............................................................................................................................4
1 Description....................................................................................................................................................... 5
1.1 General Information..................................................................................................................................5
1.1.1 Purpose............................................................................................................................................5
1.2 Technical Data..........................................................................................................................................5
1.3 Operating Elements and Indicators..........................................................................................................5
1.4 Functional Description.............................................................................................................................. 6
1.5 Outfit and Accessories............................................................................................................................. 6
2 Operation.......................................................................................................................................................... 7
2.1 Setting into Operation...............................................................................................................................7
2.2 Adjust Brightness......................................................................................................................................7
3 Installation and Maintenance......................................................................................................................... 8
3.1 Safety Instructions for Installation and Maintenance............................................................................... 8
3.2 General Information..................................................................................................................................8
3.2.1 Reference to ISPC...........................................................................................................................8
3.2.2 Special Tools, Measurement and Test Equipment......................................................................... 9
3.2.3 List of Consumables........................................................................................................................9
3.3 Cable Connections................................................................................................................................... 9
3.3.1 Safety Instructions for Cable Connections......................................................................................9
3.3.2 General Remarks about Preparing Cable Connections................................................................10
3.3.3 General Remarks about Preparing Common Ground Connections..............................................12
3.3.4 Connections................................................................................................................................... 12
3.4 Care and Maintenance...........................................................................................................................13
3.5 Maintenance............................................................................................................................................13
3.6 Repair......................................................................................................................................................13
4 Transport and Storage..................................................................................................................................15
4.1 Preservation, Packing and Storage....................................................................................................... 15
4.2 Transport.................................................................................................................................................16
5 Disposal..........................................................................................................................................................17
6 Spare Parts Catalog......................................................................................................................................18

NFU Tiller
Table of Contents
10000001264 II Edition: 001
6.1 General Remarks................................................................................................................................... 18
6.2 Definitions............................................................................................................................................... 18
6.3 NFU Tiller............................................................................................................................................... 18
7 Annex.............................................................................................................................................................. 20

NFU Tiller
List of Figures
Edition: 001 III 10000001264
List of Figures
Fig. 1: Electrostatic Discharge, Protected Area..................................................................................................... 3
Fig. 2: NFU Tiller, Operating Elements and Indicators.......................................................................................... 5
Fig. 3: Prepare a Cable Connection.....................................................................................................................10
Fig. 4: Prepare a Cable Entry.............................................................................................................................. 11
Fig. 5: Example for Cable Connections............................................................................................................... 11
Fig. 6: Prepare a Common Ground Connection.................................................................................................. 12
Fig. 7: NFU Tiller, Connections............................................................................................................................ 12
Fig. 8: NFU Tiller, Circuit Diagram....................................................................................................................... 13
Fig. 9: 00-0000......................................................................................................................................................19

NFU Tiller
List of Figures
10000001264 IV Edition: 001

NFU Tiller
List of Tables
Edition: 001 V 10000001264
List of Tables
Tab. 1: Change History...........................................................................................................................................1
Tab. 2: List of Further Documents......................................................................................................................... 4
Tab. 3: List of Annex Documents...........................................................................................................................4

NFU Tiller
List of Tables
10000001264 VI Edition: 001

NFU Tiller
List of Abbreviations
Edition: 001 VII 10000001264
List of Abbreviations
EPA ESD Protected Area
ESD Electrostatic Discharge
FU Follow-Up
IEC International Electrotechnical Commission
ISPC Illustrated Spare Parts Catalog
NFU Non-Follow-Up

NFU Tiller
List of Abbreviations
10000001264 VIII Edition: 001

NFU Tiller
Introduction
Edition: 001 1 10000001264
Introduction
Preliminary Remarks
The present manual is a description and reference book only. It is intended to answer
questions and to solve problems in the quickest possible manner.
Read and follow the instructions and notes in this manual before operating the equipment.
For this purpose, refer to the table of contents and read the corresponding chapters
thoroughly.
If you have any further questions, contact us under the following address:
Anschütz GmbH Tel. +49 431 / 3019 - 0
Zeyestr. 16 - 24
24106 Kiel Email: [email protected]
Germany www.anschuetz.com
All rights reserved. It is not allowed to copy any part of this manual, neither mechanically,
electronically, magnetically, manually nor otherwise. It is not allowed to store it in a
database, or distribute or forward it without written permission of Anschütz GmbH.
Copyright:
Anschütz GmbH
Zeyestr. 16 - 24
24106 Kiel
Germany
Errors can hardly be avoided in the documentation despite all efforts. Therefore, we
appreciate any remarks and suggestions.
Subject to alterations.
Change History
Tab. 1: Change History
Change Remarks
Edition: 001 Replaces document 3238

NFU Tiller
Introduction
10000001264 2 Edition: 001
Safety
General Safety Regulations
The following safety symbols are used in this manual:
WARNING!
Warning statements indicate a hazardous situation that, if not avoided,
could result in minor, moderate or serious injury, or death
Consequence
• Preventive action
CAUTION!
Caution statements indicate a hazardous situation that, if not avoided,
could result in material damage
Consequence
• Preventive action
Note
Notes indicate information considered important but not hazard-related.

NFU Tiller
Introduction
Edition: 001 3 10000001264
General Safety Instructions
Electrostatic Discharge
Fig. 1: Electrostatic Discharge, Protected Area
1 Table Mat
2 Ground Cord
3 Dissipative Shoes
4 Floor Mat
5 Wrist Band
6 Wrist Strap
7 Common Ground
8 Ground Point
Any product which is labeled as shown is electrostatic sensitive.
If proper Electrostatic Discharge (ESD) precautions are not taken, handling or working on
this product results in damage. Every action must be done under ESD protection.
The product and all electronic parts of the product are susceptible to ESD. The product
must be handled with ESD protection especially when removing the covers, touching the
connectors or handling the product components.
All ESD sensitive parts must be packed in metallized protective bags during shipping and
handling outside any ESD Protected Area (EPA). ESD protected spare parts packages
must not be opened / closed out of an EPA.
All necessary equipment for these protective measures can be supplied (on special order)
by Anschütz.

NFU Tiller
Introduction
10000001264 4 Edition: 001
List of Further Documents
Tab. 2: List of Further Documents
Documentation No. Designation
3963 Service Tool AS NB42-232
4062 Override Signal Unit AS 105-313.NG001-NG002
List of Annex Documents
Tab. 3: List of Annex Documents
Documentation No. Designation
105-107.HP015 Dimensional Drawing
105-107.HP019 Connection Diagram

NFU Tiller
1 Description
Edition: 001 5 10000001264
1 Description
1.1 General Information
1.1.1 Purpose
The NFU Tiller - set into control desks or steering stands - serves as non-follow-up
steering element on bridges.
1.2 Technical Data
Height 162 mm
Width 96 mm
Dimensions
Depth 96 mm
Weight Approx. 1 kg
Supply voltage 24 V DC
Max. wire diameter 1.5 mm2
Protection class IP23 EN 60529 after installation
IP56 front-sided
Ambient temperature (operation) -25 °C ... +55 °C
1.3 Operating Elements and Indicators
Fig. 2: NFU Tiller, Operating Elements and Indicators

NFU Tiller
1 Description
10000001264 6 Edition: 001
Pos. Area / Element Description
1Information field In Command
with LED
LED lights up if non-follow-up steering or autopilot
is selected
2 Joystick Activates contacts for port or starboard
1.4 Functional Description
By setting the joystick to PORT or STBD up to a mechanical stop, 2 sets each of contacts
are activated.
Note
In steering controls with autopilot override possibility in connection with an override signal
unit, an additional set of contacts can be used as override contact. When the tiller is
activated, the autopilot is deactivated and the steering control is taken over directly with
the tiller. In contrast to the normal NFU tiller, the override contact switches immediately at
the smallest deflection of the joystick.
If the non-follow-up steering (NFU) or autopilot is selected via the steering mode selector
switch, the LED of the information field In Command lights up as status indication. The
brightness is adjusted automatically.
1.5 Outfit and Accessories
This system or equipment comprises no outfit or accessories.

NFU Tiller
2 Operation
Edition: 001 7 10000001264
2 Operation
2.1 Setting into Operation
Procedure
1. Connect the supply voltage.
► The NFU Tiller is in standby and ready for operation.
Note
There is no separate ON/OFF switch.
2.2 Adjust Brightness
Procedure
1. Use potentiometer R2 to adjust the brightness of the background.
Note
Make sure to adjust the brightness during night operation when bridge is dark.

NFU Tiller
3 Installation and Maintenance
10000001264 8 Edition: 001
3 Installation and Maintenance
3.1 Safety Instructions for Installation and Maintenance
WARNING!
Danger due to maintenance and service by unskilled personnel
Risk of serious injury and material damage
• Keep all unskilled personnel away from the working area.
• Perform all maintenance and service only by skilled personnel.
WARNING!
Danger due to electrical current
Risk of death or serious injury that is caused by electrical shock
• Switch off voltage supply before starting work.
• Secure against switching on again.
• Perform work on the electric system only by skilled electricians.
CAUTION!
Hazard due to wrong disposal of harmful substances
Risk of environmental damage that is caused by wrong disposal
• Observe all national and regional disposal rules and regulations.
• Observe all disposal instructions that are placed on the components or
described in related documentation.
3.2 General Information
3.2.1 Reference to ISPC
All maintenance tasks comprise information about the support equipment, consumables
and spare parts that are used in this task.
Besides the designation and the quantity, a reference to the Illustrated Spare Parts
Catalog (ISPC) is given. The format of the reference is as follows:
aa-aaaa bb
Value Description
aa-aaaa Reference to the illustration in the ISPC
bb Position number on the illustration in the ISPC

NFU Tiller
3 Installation and Maintenance
Edition: 001 9 10000001264
Note
All spare parts that are produced by Anschütz GmbH are identified in the ISPC by a
seven-digit part number. This part number is included in the serial number on the type
plate of the equipment. The first 7 digits of the serial number are formed by the part
number.
3.2.2 Special Tools, Measurement and Test Equipment
The maintenance and repair of the system or equipment requires no special tools,
measurement and test equipment.
3.2.3 List of Consumables
The maintenance and repair of the system or equipment requires no consumables.
3.3 Cable Connections
3.3.1 Safety Instructions for Cable Connections
WARNING!
Danger due to electrical current
Risk of death or serious injury that is caused by electrical shock
• Disconnect voltage supply before starting work.
• Ensure all cables are dead. If necessary, measure the voltage
beforehand and/or disconnect the relevant distributor.
• Secure against switching on again.
• Perform work on the electric system only by skilled electricians.
WARNING!
Danger due to damaged cable coating
Risk of fire or electrical shock
• Do not bend cables to an acute angle, pinch, twist, or impact excessive
force while connecting cables to the equipment.
• Observe cables for cracks and damage to the cable coating.
• Perform work on the electric system only by skilled electricians.

NFU Tiller
3 Installation and Maintenance
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3.3.2 General Remarks about Preparing Cable Connections
WARNING!
Danger due to electrical current
Risk of death or serious injury or material damage
• Make sure that all cables are disconnected from the power supply.
• If necessary, measure the voltage beforehand and/or disconnect the
relevant distributor.
In order to ensure that the system operates correctly, it is essential that you adhere to the
following procedures for preparing cable connections.
1. Strip approx. 180 mm off the cable. Do not damage the shielding layer.
2. Strip off the shielding as shown in Fig. 3.
Fig. 3: Prepare a Cable Connection
3. Remove the cable gland from the respective housing and push the screw connection
components over the cable. It is absolutely essential that the sequence (see Fig. 4) is
adhered to.
4. Check the cone and counterpart on the earthing insert for corrosion and, if necessary,
remove corrosion.
5. Push the counterpart of the earthing insert as far as the end of the cable shield.
6. Push the earthing insert cone below the shielding against the counterpart. Observe a
shared even distribution of the shielding via the cone (see Fig. 4).