Anyload 808 Series User manual

Technical Manual | 808AH V1.2
Technical Manual
The 808 Series Industrial Remote Display

Technical Manual | 808AH V1.2
| Anyload Weigh & Measure Inc. @ www.anyload.com
TABLE of CONTENTS:
1. INTRODUCTION..................................................................................................................................................................... 2
1.1 Main Features.................................................................................................................................................... 2
1.2 Technical Specifications ............................................................................................................................... 3
2. INSTALLATION....................................................................................................................................................................... 4
2.1 Safety Precautions........................................................................................................................................... 4
2.2 Main Enclosure ................................................................................................................................................. 5
2.3 Opening Enclosure .......................................................................................................................................... 6
2.4 Wall Mounting................................................................................................................................................... 7
2.5 Pole Mounting ................................................................................................................................................... 7
3. WIRING ................................................................................................................................................................................... 8
3.1 Controller Board Terminals........................................................................................................................ 8
3.2 Electrical Power Wiring................................................................................................................................ 9
3.3 Serial Communication Wiring..................................................................................................................10
3.4 Multiple Display Wiring..............................................................................................................................10
3.5 Switch and Relay Wiring ............................................................................................................................12
4. CONFIGURATION ................................................................................................................................................................13
4.1 Function Setup Menu ...................................................................................................................................13
4.2 Operating Modes............................................................................................................................................13
4.3 Membrane Keypad ........................................................................................................................................14
4.4 F1 Display Setting..........................................................................................................................................16
4.5 F2 Utility Setting ............................................................................................................................................17
4.6 F3 Protocol Setting........................................................................................................................................18
4.7 F4 Communication Setting ........................................................................................................................19
4.8 F5 Auxiliary Setting ......................................................................................................................................20
5. TROUBLESHOOTING.........................................................................................................................................................21
5.1 Controller Board ............................................................................................................................................21
5.2 Error Codes ......................................................................................................................................................22
5.3 Display Messages...........................................................................................................................................22
5.4 Push Buttons....................................................................................................................................................22
5.5 Diagnostic Lights............................................................................................................................................23
5.6 Advance Diagnostic.......................................................................................................................................23
5.7 Protocol Example...........................................................................................................................................24
5.8 Multiple Display .............................................................................................................................................24

Technical Manual | 808AH V1.2
Anyload Weigh & Measure Inc. @ www.anyload.com |
1
I. ABOUT THIS MANUAL
I. A
Thank you for choosing Anyload 808AH industrial remote display. This 808AH technical
manual provides installation, setup, operation, and configuration information for the 808AH
industrial remote display. This manual is intended to be used by trained service technicians
and installers. It is recommended to go through the manual in details before installing,
operating or configuring the instrument. For further information please contact Anyload
Weigh & Measure Inc. authorized dealer.
a
II. DISCLAIMERA
Information in this Technical Manual is subject to change without notice due to correction or
enhancement. The information described in this manual is the property of Anyload Weigh &
Measure Inc. All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies. All information contained within this
publication is, to the best of our knowledge, complete and accurate at the time of publication.
II. A
Is a registered trademark of Anyload Weigh & Measure Inc. Copyright © 2019
Anyload Weigh & Measure Inc. All rights reserved.
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III. SAFETY
A Standard safety practices are required before conducting any installation, maintenance, or
procedure on device. It is recommended to read and understand the instructions and warnings
in this manual before performing any procedure on device. Failure to follow the instructions
and warnings could result in injury or death.
Definition of the safety symbols is described in table below.
Symbol Description
WARNING!
Indicates a potentially hazardous situation which may result in serious injury or death
Indicates a potentially dangerous procedure which may cause injury or death
CAUTION!
Indicates a potentially wrong procedure which may result in damage to device
Indicates a potentially wrong procedure which may result in loss of warranty
NOTICE!
Indicates a procedure which may need more instructions
Indicates a procedure which has more information available

Technical Manual | 808AH V1.2
2
INTRODUCTION | Anyload Weigh & Measure Inc. @ www.anyload.com
1. INTRODUCTION
1.1 MAIN FEATURES
•Designed by Anyload Weigh & Measure Inc. in Canada
•Six digits LED industrial remote display.
•High intensity, wide viewing angle, double row discrete LEDs.
•Standard seven segments with capability to display alphanumerical characters.
•Automatic learn mode to set communication baud rates.
•Automatic learn mode to detect incoming strings format.
•Ambient light sensor for day and night brightness control.
•Adjustable brightness settings for day and night.
•Software configuration for custom string formats.
•Menu driven setup function using a membrane keypad.
•Switch inputs and a relay output module to control traffic light.
•Customized software utility programs for truck axle weighing and summation.
•Customized addressable configuration to daisy chain multiple remote displays.
•Up to two decimal places with choice of dot or comma.
•Reverse digits mode for visibility in mirrors.
•Standard wall mount and pole mount kits.
•Standard sun visor and rain shade.
•Indication of GROSS (GR) or NET (NT) status by annunciators.
•Indication of KG (kg) or LB (lb) (or T (t) in other versions) units by annunciators.
•Independent ESD protected RS232, RS422/RS485 and 20mA serial communications.
•Echo out port for RS-232 and RS-422/RS-485 serial communications.
•Metal enclosure with hinged front cover for easy service.
•Weather proof mild steel powder coated enclosure.
•Internal folding electronic plate for easy wiring.
•Semitransparent grey front safety glass.
•UL approved encapsulated multi sense voltage power supply.
•Breather ventilation to avoid condensation inside enclosure.

Technical Manual | 808AH V1.2
Anyload Weigh & Measure Inc. @ www.anyload.com | INTRODUCTION
3
1.2 TECHNICAL SPECIFICATIONS
Item
Specification
Description
1 Display Digits 5” (125mm) height, 6 digits, 7 segments,
2 Digit Segments 1500mcd high intensity brightness, 120° viewing angle, discrete red CREE®LED
3 Micro Controller 50MHZ ARM Cortex M®processor
4 Status Indication 4 annunciators for GR, NT, lb and kg (some versions in kg and t)
5 Decimal Point 2 decimal point places with choice of dot or coma
6 Membrane Keypad 4 keys dome membrane keypad
7 Brightness Control 550nm ambient light sensor to adjust brightness in day and night
8 Communication Ports 3 independent serial ports for RS232, RS422/RS485, and 20mA current loop
9 Communication Baud Auto learn 300,600,1200,2400,4800,9600,19200,38400,57600 baud rate
10 String Protocol Auto learn to detect string protocol and parse incoming string
11 Echo Port 2 independent serial ports for RS232 and RS422/RS485
12 Printer Port 1 independent transmit port for none legal for trade printing applications
13 Digital Output 1 form C relay output rated at 2A / 60VDC
14 Digital inputs 2 independent dry contact switch inputs
15 Main Enclosure Mild steel powder coated NEMA 4 / IP65 weather proof suitable for outdoor applications
16 Power Supply Input: 100-240VAC, 1.2A, 50/60Hz / output: 12VDC, 5.0A, 60W encapsulated
17 Power Consumption 120VAC @ 0.5A / 12VDC @ 2.5A ( 60W AC / 30W DC ) typical
18 Operating Temperature -40°F to 120°F (-40°C to 50°C)
19 Operating Humidity 20%RH to 90%RH
20 Enclosure Ventilation GORE ®breather vent to avoid condensation
21 Physical Dimensions 22.8” W X 9.8” H X 5.9” D (579mm X 250mm X 149mm)
22 Total Weight 7.5 kg (17 lb) main unit and 1.5 kg (3 lb) mounting kits, approximately
23 Industry Approvals UL / CUL approved class II power supply, CB CE
24 Limited Warranty 2 years limited

Technical Manual | 808AH V1.2
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INSTALLATION | Anyload Weigh & Measure Inc. @ www.anyload.com
2. INSTALLATION
2.1 SAFETY PRECAUTIONS
Please practice safety before conducting any installation, maintenance, or procedure on device.
The 808AH remote displays are pre-wired AC devices with multi sense voltage.
It is necessary to practice safety checks before any installation or maintenance.
Do not operate this device unless all instructions in this manual have been read.
All installation and maintenance shall be conducted by trained service technicians.
Avoid any alteration or changes to the device other than factory provided options.
Disconnect power source before any installation or maintenance.
Make sure proper grounding is provided at the site.
Make sure device is properly grounded if custom wiring is provided.
Make sure site structure can bear weight of the remote display.
Make sure enough clearance is available around the device for accessibility.
Make sure all warning signs are visible and not damaged or altered.
Follow warning and caution notes in this manual.
Symbol Description
WARNING!
Make sure the power source is disconnected before any installation
Make sure the site has proper grounding
CAUTION!
Any unauthorized change or alteration in default wiring may void warranty
Any installation and wiring must be handled by authorized personnel
NOTICE!
Refer to the local electrical code for the wiring color codes
Refer to the installation section for instructions to how to access to the wiring terminals

Technical Manual | 808AH V1.2
Anyload Weigh & Measure Inc. @ www.anyload.com | INSTALLATION
5
2.2 MAIN ENCLOSURE
The main enclosure is a hinged design metal enclosure protected by two toggle latches on the sides
for easy service. The enclosure is a weather proof mild steel powder coated with both standard pole
mount and wall mount brackets included in the package. All internal parts are installed on a folding
metal plate mounted inside of the enclosure.

Technical Manual | 808AH V1.2
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INSTALLATION | Anyload Weigh & Measure Inc. @ www.anyload.com
2.3 OPENING ENCLOSURE
To open the cover, unlatch the two toggle latches on both sides of the enclosure and flip down the
hinged front cover. To access the electronic components, loosen two retention screws on each sides
of the electronic plate of the 808AH remote display.

Technical Manual | 808AH V1.2
Anyload Weigh & Measure Inc. @ www.anyload.com | INSTALLATION
7
2.4 WALL MOUNTING
The 808AH remote displays may be mounted on walls with standard ear mount pieces provided in
the package. The ear mount pieces can be attached to the main enclosure by six philips type screws.
2.5 POLE MOUNTING
The 808AH remote displays may be mounted on the poles by standard pole mount kit provided in
the package. The pole mount kit includes two ear mount pieces (connected to the main enclosure by
six Philips screws) and a pole mount. Have the pole mount fixed on the pole first, then install the
enclosure (with the ear mount pieces attached) on it.

Technical Manual | 808AH V1.2
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WIRING | Anyload Weigh & Measure Inc. @ www.anyload.com
Switch
Relay
3. WIRING
3.1 CONTROLLER BOARD TERMINALS
All communication signals, switch inputs, and outputs can be terminated to the controller board via
accessible screw terminals. These terminals are designed to accept serial data communication
signals, dry contact switch inputs, and a relay output.
Item
Protocol
Distance
1
RS-232
50 feet (15 m)
2
RS-422/RS-485
1000 feet (300 m)
3
20mA
500 feet (150 m)
Symbol Description
NOTICE!
Availability of the optionsis subject to confirmation by manufacturer and may vary by firmware version
Refer to the configuration section for instructions on howto configure the functions of remote display
Refer to the installation section for instructions on how to access the wiring terminals
5A FUSE
20mA Current Loop
RS422 or RS485
RS232