APG MND User manual

Operator’s Manual
AUTOMATION
PRODUCTS
GROUP, INC.
Automation Products Group, Inc.
MND
Modbus Network Display
DOC. 9003708
Rev. A, 6/15
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MND Rev. A, 6/15
2
Table of Contents
Warranty............................................................................................................... 3
Display Wiring ...................................................................................................4-6
Using the MND ..................................................................................................... 7
Access Modes....................................................................................................... 8
Menu Flow Chart.................................................................................................. 9
Units of Measure................................................................................................ 10
Enter Buon Funcon ........................................................................................ 10
Advanced Sengs .........................................................................................11-12
Auto-O .......................................................................................................... 11
Decimal Place.................................................................................................. 11
Digit Mask ....................................................................................................... 11
Digit Shi ........................................................................................................ 11
Mulplier ........................................................................................................ 11
Bar Graph........................................................................................................ 11
Overload ......................................................................................................... 12
Baery Indicator ............................................................................................. 12
Outputs .........................................................................................................13-17
Analog Sengs ............................................................................................... 13
Solid State Relay Sengs ...........................................................................13-16
Switchable Power Source................................................................................ 17
Communicaons Sengs..............................................................................18-20
Sensor Labels...................................................................................................... 21
Percent Full Mode .............................................................................................. 21
Back Light ........................................................................................................... 21
Using the APG Modbus Soware ..................................................................22-25
Communicaons Setup Examples ...................................................................... 26
Reseng to Factory Defaults ............................................................................. 27
Specicaons...................................................................................................... 28
Sensor Register Lists......................................................................................29-30
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Rev. A, 6/15 MND
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APG warrants its products to be free from defects of material and workmanship
and will, without charge, replace or repair any equipment found defecve
upon inspecon at its factory, provided the equipment has been returned,
transportaon prepaid, within 24 months from date of shipment from factory.
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER
WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESSED OR
IMPLIED BY OPERATION OF LAW OR OTHERWISE INCLUDING BUT NOT LIMITED
TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
No representaon or warranty, express or implied, made by any sales
representave, distributor, or other agent or representave of APG which is
not specically set forth herein shall be binding upon APG. APG shall not be
liable for any incidental or consequenal damages, losses or expenses directly
or indirectly arising from the sale, handling, improper applicaon or use of the
goods or from any other cause relang thereto and APG’s liability hereunder, in
any case, is expressly limited to the repair or replacement (at APG’s opon) of
goods.
Warranty is specically at the factory. Any on site service will be provided at the
sole expense of the Purchaser at standard eld service rates.
All associated equipment must be protected by properly rated electronic/
electrical protecon devices. APG shall not be liable for any damage due
to improper engineering or installaon by the Purchaser or third pares.
Proper installaon, operaon and maintenance of the product becomes the
responsibility of the user upon receipt of the product.
Returns and allowances must be authorized by APG in advance. APG will
assign a Return Material Authorizaon (RMA) number which must appear
on all related papers and the outside of the shipping carton. All returns are
subject to the nal review by APG. Returns are subject to restocking charges as
determined by APG’s “Credit Return Policy”.
• Warranty and Warranty Restricons
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MND Rev. A, 6/15
4
Display Wiring
4/C Cable
(22 AWG 2-TP)
No Output 4-20 mA Switchable
Power
+24 VDC Red* Red
DC Ground Black* Black
RS-485 A+ White White White
RS-485 B- Green Green Green
4-20 mA Black
Relay Power Red
*No connecon for MND’s with internal baeries
4-pin MM12 No Output 4-20 mA Switchable
Power
1 Brown +24 VDC* +24 VDC Relay Power
2 White RS-485 A+ RS-485 A+ RS-485 A+
3 Blue DC Ground* 4-20 mA Out DC Ground
4 Black RS-485 B- RS-485 B- RS-485 B-
*No connecon for MND’s with internal baeries
21
43
5/C Cable
(22 AWG)
No Output 4-20 mA Switchable
Power
0-3 VDC
+24 VDC Red* Red Red
DC Ground Black* Black Black
RS-485 A+ White White White White
RS-485 B- Green Green Green Green
4-20 mA Black
Relay Power Red
0-3 VDC Orange
*No connecon for MND’s with internal baeries
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Rev. A, 6/15 MND
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21
43
5
5-pin MM12 No Output 4-20 mA Switchable
Power
0-3 VDC
1 Brown +24 VDC* +24 VDC Relay Power +24 VDC
2 White RS-485 A+ RS-485 A+ RS-485 A+ RS-485 A+
3 Blue DC Ground* 4-20 mA Out DC Ground DC Ground
4 Black RS-485 B- RS-485 B- RS-485 B- RS-485 B-
5 Grey N/C N/C N/C Analog Out
*No connecon for MND’s with internal baeries
6-pin Tajimi No Output 4-20 mA Switchable
Power
0-3 VDC
A+24 VDC* +24 VDC Relay Power +24 VDC
BDC Ground* 4-20 mA Out DC Ground DC Ground
CRS-485 A+ RS-485 A+ RS-485 A+ RS-485 A+
DRS-485 B- RS-485 B- RS-485 B- RS-485 B-
EN/C N/C N/C Analog Out
FN/C N/C N/C N/C
*No connection for MND’s with internal batteries
A
B
C
D
E
F
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MND Rev. A, 6/15
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8-pin MM12 2 NO/NC
Relays
0-3 VDC & 2 NO/
NC Relays
1 White RS-485 A+ RS-485 A+
2 Brown +24 VDC +24 VDC
3 Green RS-485 B- RS-485 B-
4 Yellow NO/NC 1 NO/NC 1
5 Grey Com 1 Com 1/2
6 Pink Com 2 NO/NC 2
7 Blue DC Ground DC Ground
8 Red NO/NC 2 Analog Out
1
2
3
4
5
67
8
8/C Cable
(22 AWG)
2 NO/NC
Relays
0-3 VDC & 2
Relays
+24 VDC Red Red
DC Ground Black Black
RS-485 A+ White White
RS-485 B- Green Green
0-3 VDC Orange
NO/NC1 Yellow Yellow
Com1 Blue Blue (Shared)
Com2 Brown
NO/NC2 Orange Brown
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Rev. A, 6/15 MND
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Increase Buon
Funcon in Operang Mode: cycles through sensor readings when setup to display
mulple sensors readings.
Funcon within Setup Menu: press to cycle upward through menu opons or to increase
mode seng values.
Decrease/Power Buon
Funcon in Operang Mode: press and hold for 1 second to power on or o the MND.
Funcon within Setup Menu: press to cycle downward through menu opons or
decrease mode seng values.
Enter Buon
Funcon in Operang Mode: cycles between the current, maximum, and minimum
readings.
Funcon within Setup Menu: press to enter into the selected menu or to accept a seng
opon within a menu.
Using the MND
Scalable Bar Graph
Increase Buon Enter Buon
Decrease/Power Buon
Baery Meter
Output Status Indicator
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MND Rev. A, 6/15
8
*Access Modes
The MND has several operang modes which will limit or lock access to the setup
menus. Refer to the mode descripons at the boom of the page for more informaon.
To access the operang mode seng, follow the steps below.
Step 1: Simultaneously press and hold the Decrease buon and the Enter buon for
approximately 5 seconds to bring up the *3 digit mode access number.
Step 2: Use the Increase/Decrease buons to change the value of the ashing
digit,and Enter buon to accept the value and advance to the next digit. The
mode opons are as follows:
Mode Descripon
000 Full Access. All menu opons are accessible, including those that
may not be applicable to all MND conguraons.
001 Locks access to all setup menus. The Increase Buon will scroll
through sensor readings when the MND is congured for mulple
sensors. The Decrease/Power Buon will turn on/o the display. The
Enter buon will scroll between the maximum, minimum and the
current reading.
002 Hides the Output menu. All other setup menus are accessible.
003 Hides the analog opons in the Output menu--only the relay opons
are accessible.
004 Hides the relay opons in the Output menu--only the analog opons
are accessible.
005 All menus are hidden and all buons are lock, except the Decrease/
Power buon, which will power on/o the MND.
*Also see “Seng Mode Access Password” under Sensor Label secon of page 21.
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Rev. A, 6/15 MND
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Menu Flow Chart
COMM
SENLAb
PCTFUL
bLIGHT
INPUT
bAUd R
PARITY
STOPbT
C TYPE
SENAdR
NUMSEN
REGNUM
FUNCTN
REGTYP
SCANRT
WRITE
AdRCHG
EXIT
EXIT
SEN 2
SEN 3
SEN 1
SEN 5
SEN 6
SEN 4
SEN 8
SEN 9
SEN 7
LOERST
EXIT
SEN 10
SEN 2
SEN 3
SEN 1
SEN 5
SEN 6
SEN 4
SEN 8
SEN 9
SEN 7
LOERST
EXIT
EXIT
EXIT
SEN 10
MOdE
bRTNES
AVERGE
SAM RT
ENTR
UNITS
MAXMIN
TEMP C
TEMP F
CU FT
MCU FT
CU M
GALLON
LITERS
CU IN
PCTFUL
CUSTOM
bARREL
EXIT
EXIT
AL CAL
AH CAL
T1TYPE
T2TYPE
AdVSETAUTO
dEC PL
MASK
SHIFT
MLTPLR
bAR 0
bAR100
OVR-Ld
OUTPUT
AL SET
T2REAd
T2 WIN
AH SET
T1REAd
T1 WIN
bAT EN
bATLOW
bATFUL
2 REAd
2Rd 1C
2Rd 1F
DISPLAYED VALUE
54321
GALLON
Main Menu
Main Menu
Main Menu
Main Menu
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MND Rev. A, 6/15
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• UNITS (Units of Measure Label)
Allows the user to select the unit of measure label that will appear on the lower display
line.
Opons:
CU FT (Cubic Feet) LITERS (Liters)
MCU FT (Million Cubic Feet) CU IN (Cubic Inches)
GALLON (Gallons) bARREL (Barrels)
CU M (Cubic Meters) PCTFUL (Percent Full)
CUSTOM (Custom Units)
NOTE: the units of measure selected will be applied to all sensor readings and cannot
be set individually for each sensors.
NOTE: the units label will automacally display PCTFUL (percent full) for any
reading being displayed in Percent Full mode (see page 20 for more informaon).
• ENTR (Enter Buon Funcon)
Selects the funcon of the ENTER buon when in standard operang mode.
Enter Buon Funcon:
MAXMIN cycles between the present reading and the highest and
lowest readings.
TEMP C cycles between the reading and the temperature in 0C.
TEMP F cycles between the reading and the temperature in 0F.
2 REAd* cycles between 2 readings.
2RD 1C* cycles between 2 readings & temperature in 0C.
2RD 1F* cycles between 2 readings & temperature in 0F.
*2nd reading is applicable to MPX dual-oat sensors only.
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Rev. A, 6/15 MND
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• AdVSET (Advanced Sengs)
AUTO (Auto O): The Auto-O feature will automacally power o the MND
whenever no buons are pressed within the specied me frame. The minimum Auto-
O me is 15 seconds. To disable the Auto-O feature, set the value to 65535 (default).
NOTE: the Auto-O cannot be set to less than the relay “On Time” seng when using
the Timed Relay opon (see Outputs).
dEC PL (Decimal Place): denes where the decimal point will be displayed within
the reading.
NOTE: most APG sensors have the ability to set the number of decimal places of the
readings being sent to the MND. Refer to the sensor manual for more informaon.
MASK (Digit Mask): allows the user to mask the value of the least signicant digit(s),
up to 3 places, so that masked digit(s) will always display 0 and will not increment.
SHIFT (Digit Shi): allows the user to shi the reading to the right by dividing the
reading by 10, 100, or 1000.
MLTPLR (Mulplier): allows the user to apply a conversion mulplier to the sensor
readings. For example, a mulplier seng of 2.0 will double the reading received from
the sensor.
NOTE: most APG sensors have the capability to apply a conversion mulplier to the
reading before the value it is sent to the MND.
bAR 0 (Bar Graph 0%) & bAR100 (Bar Graph 100%): dene the readings
associated with 0% and 100% on the display bar graph. Bars will appear/disappear in
10% increments of the total span.
NOTE: the bar graph limits will be applied to all sensor readings when mulple sensor
are being displayed, and cannot be set individually for each sensor.
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MND Rev. A, 6/15
12
OVR-Ld (Overload): allows the user to set an overload warning if the reading
increases beyond the specied value.
NOTE: when displaying the readings from mulple sensors, the Overload seng
will be applied to the readings of all the sensors and cannot be set for each sensor
individually. By default the Overload is set to 99999 so that the overload warning will
only be displayed when a sensor reading is greater than 5-digit limit of the display.
bAT EN (Baery Enabled): allows the user to select either No Baery, Internal
Baery or RST Baery opons. The Internal Baery opon is used to monitor the
voltage of a baery powered MND. The RST Baery opon is used to monitor the
supply voltage of an RST-5000 module acng as the master device.
NOTE: the Internal baery indicator is limited to baery voltages less than 15 Vdc.
bATFUL (Baery Full Voltage): sets the voltage associated with a full baery
indicaon.
bATLOW (Baery Low Voltage): sets the voltage associated with a low baery
indicaon.
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Rev. A, 6/15 MND
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• OUTPUT (Outputs)
The MND is oered with oponal outputs, such as solid-state relays, or 4-20 mA
or 0-3 Vdc analog signals. Not all output menu opons are applicable to all MND
conguraons.
NOTE: when displaying the readings from mulple sensors, the Sensor Address seng
determines which sensor is controlling the output(s) of the MND.
AL SET (Analog Low Set-point): sets the reading associated with the low analog
value (either 4mA or 0V).
AH SET (Analog High Set-point): sets the reading associated with the high analog
value (either 20mA or 3V).
AL CAL (Analog Low Calibraon): adjusts the low end of the analog output (either
4mA or 0V). Increasing/decreasing the value will cause an increase/decrease at the low
end of the analog output.
AH CAL (Analog High Calibraon): adjusts the high end of the analog output (i.e.
either 20mA or 3V). Increasing/decreasing the value will cause an increase/decrease at
the high end of the analog output.
T1TYPE & T2TYPE (Trip 1&2 Type): determines the basic funconal logic of the
relay outputs as described in the Trip Type descripons on pages 14-16.
NOTE: the MND’s Telecom Relays are rated for a maximum switched load of 5 Amps at
240 VAC or 220 VDC.
T1REAd & T2REAd (Trip 1&2 Reading): denes the display reading that
corresponds to a change in the state of the associated relay output, as determined by
the Trip Type selected.
T1 WIN & T2 WIN (Trip 1&2 Window): denes the secondary value (beginning
from the Trip Reading) for Exclusive, Inclusive, and Hysteresis Near & Far Trip Types
(refer to descripons below). For example: if the Trip Reading is set to 250, and the
secondary trip value is desired at a reading of 350, then the Trip Window should be set
to 100. (250 + 100 = 350)
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MND Rev. A, 6/15
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Trip Type Descripons
NEAR:
The output will acvate
whenever the reading is
less than the Trip Reading
seng.
EXCLSV
(Exclusive):
The output will acvate
whenever the reading is
less than the Trip Reading
OR greater than the Trip
Reading + Trip Window.
H NEAR
(Hysteresis Near):
The output will acvate
unl the reading is greater
than the Trip Reading +
Trip Window, at which
point the output will
deacvate and remain in
that state unl the reading
is less than the Trip
Reading.
FAR:
The output will acvate
whenever the reading
is greater than the Trip
Reading.
NOTE: for Normally Closed relays, the acve state--ON--is Open, and for Normally
Open relays, the acve state is Closed.
ON OFF
ON OFF ON
ON
ON
OFF
OFF
OFF ON
OFF ON OFF
OFF
ON
ON
OFF
TRIP
READING
TRIP
WINDOW
TRIP TYPE 0
NEAR
TRIP TYPE 1
EXCLUSIVE
TRIP TYPE 2
HYSTERESIS
NEAR
TRIP TYPE 3
FAR
TRIP TYPE 5
HYSTERESIS
FAR
TRIP TYPE 4
INCLUSIVE
MAX
READING
ZERO
READING
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Rev. A, 6/15 MND
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ON OFF
ON OFF ON
ON
ON
OFF
OFF
OFF ON
OFF ON OFF
OFF
ON
ON
OFF
TRIP
READING
TRIP
WINDOW
TRIP TYPE 0
NEAR
TRIP TYPE 1
EXCLUSIVE
TRIP TYPE 2
HYSTERESIS
NEAR
TRIP TYPE 3
FAR
TRIP TYPE 5
HYSTERESIS
FAR
TRIP TYPE 4
INCLUSIVE
MAX
READING
ZERO
READING
INCLSV (Inclusive):
The output will acvate
whenever the reading
is greater than the Trip
Reading and less than
the Trip Reading + Trip
Window.
H FAR (Hysteresis Far):
The output will acvate
when the reading
increases beyond the Trip
Reading + Trip Window,
and will remain acve unl
the reading falls below the
Trip Reading. The output
will remain deacvated
unl the reading is once
again greater than the Trip
Reading + Trip Window.
ON:
Holds the output closed
whenever the display is
powered.
OFF:
Disables the output.
NOTE: for Normally Closed relays, the acve state--ON--is Open, and for Normally
Open relays, the acve state is Closed.
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MND Rev. A, 6/15
16
“ON” TIME
(in seconds)
Relay “ON” (closed)
Relay “OFF”(open)
INTERVAL TIME
(in minutes)
LOERST (LOE/RST):
forces the output to follow the state of the corresponding output of an LOE or RST
sensor acng as the master device. For example, whenever output T1 of the LOE/RST
acvates/deacvates, then output T1 of the MND will acvate/deacvate as well.
TIME R*(Timed Interval):
sets the output to acvate on a med interval. The Interval-Time (INTMIN) sets the
me between acvaons (in minutes), and the On-Time (ON SEC) determines how
long the output remains acve at each interval (in seconds).
NOTE: when using the Timed Interval in conjuncon with the Auto-O feature, the
MND will wake (power on) at each Interval and will remain powered on for the
duraon of the relay On-Time regardless of the Auto-O seng.
*Also refer to Switchable Power Source Opon on next page.
H TEMP* (Heater Temperature):
The LCD heater is controlled using Trip Relay 1. Set the heater “on” temperature using
the Trip 1 Reading (T1READ) parameter (in 0C). The Trip 1 Window (T1 WIN)
parameter is used to set the “o” temperature, dened by the number of degrees above
the on temperature.
For Example: to acvate the heater at -30 0C and deacvate the heater above -10 0C
T1TYPE set to H TEMP
T1READ set to -0030
T1 WIN set to 00020
*Oponal Feature
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Rev. A, 6/15 MND
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Switchable Power Source Output Opon*
(refer to Switchable Power wiring on pages 4-5)
This opon is designed to allow an internal baery powered MND to share its baery
power (via relay T1) with one of APG’s Modbus sensors (MNU, MPX, or PT series) to
create a simple yet complete monitoring system. Pushing the MND’s power buon will
wake the system from sleep mode, poll the sensor reading, and then re-enter sleep
mode a few seconds later.
The Switchable Power opon ulizes Relay T1, which is set to the Timed Relay mode, to
control the voltage to the sensor. Seng the Interval Time to 0 will force the T1 to acve
and supply power to the sensor immediately when the MND wakes from sleep mode.
The On Time seng determines how long power is supplied to the sensor. APG recom-
mends an On Time of 8-10 seconds to allow the sensor enough me to power up and
get a reading. The Auto-O seng determines how long the MND will remain powered,
displaying the reading, before re-entering sleep mode.
The following are APG’s recommend sengs for using this feature:
Output Menu (OUTPUT):
Trip 1 Type (T1TYPE) = Timed Relay (TIME R)
Interval in minutes (INTMIN) = 0
On Time in seconds (ON SEC) = 8-10
Advanced Menu (AdVSET):
Auto-O = 15 seconds
WARNING!
The Switchable Power opon sources baery voltage directly to the
output line whenever the display is powered “on”. Care must be taken
not to short this voltage to any of the other output lines (DC common
or the A and B communicaon lines).
*The Switchable Power Source Output opon requires a special hardware conguraon
from the factory and is not a standard MND feature.
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MND Rev. A, 6/15
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• COMM (Communicaons)
bAUd R (Baud Rate): 2400, 9600, 19200, 38400
PARITY: even, odd, none
STOPbT (Stop Bit): 1, 2
NOTE: all APG Modbus based sensors communicate using 9600 baud, no parity and 1
stop bit.
C TYPE (Communicaons Type):
MASTER: sets the MND to operate as the master device.
SNIFER (Snier): sets the MND to passively monitor communicaons between
a master device and one or more sensors. The master device must be acvely polling
the sensor(s) in order for the MND to update the reading(s).
LRSNIF (LOE/RST Snier): funcons the same as Snier mode with addion of
monitoring the readings from an LOE series or RST-5000 series Ethernet based sensor
(acng as the master device).
SETUP: sets the MND to act operate as a “slave” device in order to be
programmed using the APG Modbus soware.
NOTE: the Sensor Address parameter (see below) is used to set the MND’s own
sensor address when operang in Setup mode.
SENAdR (Sensor Address): sets the address number of the sensor to be displayed
when only one sensor is being monitored. The Sensor Address is also used to set the
MND’s own address when operang in Setup mode.
NOTE: in order to monitor readings from mulple sensors, the assigned sensor
address numbers must begin at 1 and increment sequenally. For example, if 5
sensors are to be monitored, the sensor addresses must be set to 1 thru 5.
NOTE: when displaying the readings from mulple sensors, the Sensor Address seng
determines which sensor is controlling the output(s) of the MND.
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Rev. A, 6/15 MND
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NUMSEN (Number of Sensors): sets the number of sensors to be monitored. When
using the MND to display readings from mulple sensors, the sensor addresses must
begin at 1 and increment sequenally (see note above).
REGNUM (Register Number): sets the register number to be displayed. The readings
of APG sensors are stored in register 30303.
NOTE: the register number is entered using only the last 3 digits of the full register
number. For example, register 30303 would be entered as 303, or register 40401
would be entered as 401.
FUNCTN (Funcon): sets the funcon code for the register to be displayed; 3 =
holding resister, 4 = input register. Sensor readings are stored in input registers, while
sensor parameter values are stored in holding registers.
REGTYP (Register Type): sets the bit type of the register to be displayed. Opons
are:
signed, 8 bit, low byte (S8L) signed, 16 bit (S16)
signed, 8 bit, high byte (S8H) unsigned, 16 bit (U16)
unsigned, 8 bit, low byte (U8L) signed, 32 bit (S32)
unsigned, 8 bit, high byte (U8H) unsigned, 32 bit (U32)
NOTE: the readings of APG’s sensors are stored as an unsigned 32-bit value. Refer
to the sensor’s user manual for a list of register numbers and their corresponding
register types.
SCANRT (Scan Rate): determines how oen the MND polls the sensor(s) (in seconds)
when operang in Master mode.
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MND Rev. A, 6/15
20
WRITE: allows the MND, operang in Master mode, to write a value to a specic
holding register of a specic sensor. When Write is selected, the MND will guide you
through the following steps:
Sensor Address: set the address number of the target sensor.
Register Number: set the register number you wish to change.
Register Type: set the type of register being wrien (16-bit or 32-bit).
Register Value: set the value you want to write to the selected register.
Write Yes/No: select Yes to write the new register value and complete the
procedure, or No to cancel the write, and return to the Communicaons menu.
Write funcon example: changing the Empty Distance value (register 40407) to 2150
in sensor address number 5.
Sensor Address: 05
Register Number: 407
Register Type: U16 (unsigned 16-bit).
Register Value: 02150
Write Yes/No: select Yes by pressing Enter.
AdRCHG (Address Change): allows the user to quickly change a sensor’s address
when the MND is operang as the Master device. Simply enter the current address of
sensor you wish to change (NOW), then enter the new address you wish to write to the
sensor (NEW).
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