manuals.online logo
Brands
  1. Home
  2. •
  3. Brands
  4. •
  5. APRILIA
  6. •
  7. Motorcycle
  8. •
  9. APRILIA TUONO V4 R a-PRC ABS Guide

APRILIA TUONO V4 R a-PRC ABS Guide

Other APRILIA Motorcycle manuals

APRILIA RS 50 User manual

APRILIA

APRILIA RS 50 User manual

APRILIA QUASAR 125 2003 Instruction manual

APRILIA

APRILIA QUASAR 125 2003 Instruction manual

APRILIA RS 125 Euro 4 User manual

APRILIA

APRILIA RS 125 Euro 4 User manual

APRILIA RSV 1000 R FACTORY Parts list manual

APRILIA

APRILIA RSV 1000 R FACTORY Parts list manual

APRILIA DORSODURO 1200 - User manual

APRILIA

APRILIA DORSODURO 1200 - User manual

APRILIA TUONO V4 R 2010 Guide

APRILIA

APRILIA TUONO V4 R 2010 Guide

APRILIA STRADA 660 User manual

APRILIA

APRILIA STRADA 660 User manual

APRILIA QUASAR 50 User manual

APRILIA

APRILIA QUASAR 50 User manual

APRILIA 2010 MXV 450 User manual

APRILIA

APRILIA 2010 MXV 450 User manual

APRILIA LEONARDO 125 - 2006 User manual

APRILIA

APRILIA LEONARDO 125 - 2006 User manual

APRILIA MANA 850 GT ABS User manual

APRILIA

APRILIA MANA 850 GT ABS User manual

APRILIA RXV 450 - 2007 User manual

APRILIA

APRILIA RXV 450 - 2007 User manual

APRILIA RALLY 50 - 2000 User manual

APRILIA

APRILIA RALLY 50 - 2000 User manual

APRILIA Moto Guzzi V100 Mandello User manual

APRILIA

APRILIA Moto Guzzi V100 Mandello User manual

APRILIA RS 50 Instruction manual

APRILIA

APRILIA RS 50 Instruction manual

APRILIA SR 50 - BROCHURE 2009 User manual

APRILIA

APRILIA SR 50 - BROCHURE 2009 User manual

APRILIA DORSODURO 1200 ABS - ATC Guide

APRILIA

APRILIA DORSODURO 1200 ABS - ATC Guide

APRILIA RSV MILLE - 2002 User manual

APRILIA

APRILIA RSV MILLE - 2002 User manual

APRILIA SPORTCITY ONE 50 2T User manual

APRILIA

APRILIA SPORTCITY ONE 50 2T User manual

APRILIA SR 50 - 2000 User manual

APRILIA

APRILIA SR 50 - 2000 User manual

APRILIA SCARABEO 500 User manual

APRILIA

APRILIA SCARABEO 500 User manual

APRILIA PEGASO 650 IE - PART2 01-2001 User manual

APRILIA

APRILIA PEGASO 650 IE - PART2 01-2001 User manual

APRILIA SCARABEO 50 STREET User manual

APRILIA

APRILIA SCARABEO 50 STREET User manual

APRILIA SCARABEO 500 - 2006 User manual

APRILIA

APRILIA SCARABEO 500 - 2006 User manual

Popular Motorcycle manuals by other brands

MV Agusta Brutale 675 Workshop manual

MV Agusta

MV Agusta Brutale 675 Workshop manual

Royal Enfield Himalayan 2018 owner's manual

Royal Enfield

Royal Enfield Himalayan 2018 owner's manual

SSR Motorsports Lazer5 owner's manual

SSR Motorsports

SSR Motorsports Lazer5 owner's manual

MOTO GUZZI 2005 Griso 1100 Use and maintenance book

MOTO GUZZI

MOTO GUZZI 2005 Griso 1100 Use and maintenance book

KTM 85 SX 19/16 owner's manual

KTM

KTM 85 SX 19/16 owner's manual

Beta Motorcycles XTRAINER 250 2T EUROPA 2022 manual

Beta Motorcycles

Beta Motorcycles XTRAINER 250 2T EUROPA 2022 manual

OHVALE GP-0 Use & maintenance

OHVALE

OHVALE GP-0 Use & maintenance

Yamaha Star XV19CTSZ 2009 owner's manual

Yamaha

Yamaha Star XV19CTSZ 2009 owner's manual

KTM 350 XCF-W USA owner's manual

KTM

KTM 350 XCF-W USA owner's manual

HYOSUNG ST7 owner's manual

HYOSUNG

HYOSUNG ST7 owner's manual

Husqvarna FC 250 2016 owner's manual

Husqvarna

Husqvarna FC 250 2016 owner's manual

Yamaha TDR125 owner's manual

Yamaha

Yamaha TDR125 owner's manual

KTM Freeride E-XC 2021 owner's manual

KTM

KTM Freeride E-XC 2021 owner's manual

Fantic Enduro 125 user manual

Fantic

Fantic Enduro 125 user manual

Ducati Supersport 750 desmodue owner's manual

Ducati

Ducati Supersport 750 desmodue owner's manual

MV Agusta 2008 F4 312RR 1078 Workshop manual

MV Agusta

MV Agusta 2008 F4 312RR 1078 Workshop manual

Yamaha XVS650A owner's manual

Yamaha

Yamaha XVS650A owner's manual

Yamaha YZF-R6T(C) Supplementary service manual

Yamaha

Yamaha YZF-R6T(C) Supplementary service manual

manuals.online logo
manuals.online logoBrands
  • About & Mission
  • Contact us
  • Privacy Policy
  • Terms and Conditions

Copyright 2025 Manuals.Online. All Rights Reserved.

SERVICE STATION MANUAL
2Q000037
TUONO V4 R a-PRC ABS
SERVICE STATION
MANUAL
TUONO V4 R a-PRC ABS
THE VALUE OF SERVICE
As a result of continuous updates and specific technical training programmes for Aprilia products, only
Aprilia Official Network mechanics know this vehicle fully and have the specific tools necessary to carry
out maintenance and repair operations correctly.
Thereliabilityofthevehiclealsodependsonitsmechanicalconditions.Checkingthevehiclebeforeriding
it, its regular maintenance and the use of original Aprilia spare parts only are essential factors!
For information on the nearest Official Dealer and/or Service Centre consult our website:
www.aprilia.com
Only by requesting aprilia original spare parts can you be sure of purchasing products that were
developed and tested during the actual vehicle design stage. All aprilia original spare parts undergo
quality control procedures to guarantee reliability and durability.
Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.
While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio &
C.S.p.A. reservesthe right,at anytime andwithout beingrequired toupdate thispublication beforehand,
to make any changes to components, parts or accessories, which it considers necessary to improve the
product or which are required for manufacturing or construction reasons.
Notallversions/modelsshowninthispublicationareavailableinallcountries.Theavailabilityofindividual
models should be confirmed with the official aprilia sales network.
The Aprilia trademark is the property of Piaggio & C. S.p.A.
© Copyright 2013 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or
in part is prohibited.
Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy
www.piaggio.com
SERVICE STATION MANUAL
TUONO V4 R a-PRC ABS
This manual provides the main information to carry out regular maintenance operations on your vehicle.
This manual is intended to aprilia Dealers and their qualified mechanics; several concepts have been
deliberately omitted as they are considered unnecessary. As it is not possible to include complete
mechanical notions in this manual, users should have basic mechanical knowledge or minimum
knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or
checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures
are not described in detail, be extremely cautious so as not to damage components or injure individuals.
In order to optimise customer satisfaction when using our vehicles, aprilia s.p.a. commits itself to
continually improve its products and the relative documentation. The main technical modifications and
changes in repair procedures are communicated to all aprilia Sales Outlets and its International
Subsidiaries.These changeswill beintroduced inthe subsequenteditions ofthe manual.In caseof need
or further queries on repair and check procedures, consult aprilia CUSTOMER DEPARTMENT, which
will be prepared to provide any information on the subject and any further communications on updates
and technical changes related to the vehicle.
NOTE Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sectionsmarked with thissymbol indicatethe correctuse of thevehicle
to prevent damaging the environment.
Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee
INDEX OF TOPICS
CHARACTERISTICS CHAR
SPECIAL TOOLS S-TOOLS
MAINTENANCE MAIN
TROUBLESHOOTING TROUBL
ELECTRICAL SYSTEM ELE SYS
ENGINE FROM VEHICLE ENG VE
ENGINE ENG
POWER SUPPLY P SUPP
SUSPENSIONS SUSP
CHASSIS CHAS
BRAKING SYSTEM BRAK SYS
COOLING SYSTEM COOL SYS
BODYWORK BODYW
PRE-DELIVERY PRE DE
INDEX OF TOPICS
CHARACTERISTICS CHAR
Rules
Safety rules
Carbon monoxide
If you need to keep the engine running while working on the vehicle, please ensure that you do so in
an open or very well ventilated area. Never run the engine in an enclosed area. If you do work in an
enclosed area, make sure to use a fume extraction system.
CAUTION
EXHAUSTEMISSIONSCONTAINCARBONMONOXIDE,A POISONOUSGASWHICHCANCAUSE
LOSS OF CONSCIOUSNESS AND EVEN DEATH.
Fuel
CAUTION
FUEL USED TO DRIVE EXPLOSION ENGINES IS HIGHLY INFLAMMABLE AND CAN BECOME
EXPLOSIVE UNDER SPECIFIC CONDITIONS. IT IS THEREFORE RECOMMENDED TO CARRY
OUT REFUELLING AND MAINTENANCE PROCEDURES IN A VENTILATED AREA WITH THE EN-
GINE SWITCHED OFF. DO NOT SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR. AVOID
ANY CONTACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY
CAUSE IGNITION OR EXPLOSION.
DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN.
Hot parts
The engine and the exhaust system components get very hot and remain in this condition for a certain
time interval after the engine has been switched off. Before handling these components, make sure that
you are wearing insulating gloves or wait until the engine and the exhaust system have cooled down.
Coolant
The coolant contains ethylene glycol which, under certain conditions, can become flammable.
When it burns, ethylene glycol produces an invisible flame which however can cause burns.
CAUTION
TAKE PARTICULAR CARE NOT TO SPILL COOLANT ONTO HOT PARTS OR THE ENGINE AND
EXHAUST SYSTEM; THE FLUID MAY CATCH FIRE AND BURN WITH INVISIBLE FLAMES. WHEN
CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISABLE TO WEAR LATEX GLOVES.
WHILE POISONOUS, COOLANT HAS A SWEET TASTE WHICH MAKES IT EXTREMELY AP-
PEALING TO ANIMALS. NEVER LEAVE COOLANT IN OPEN CONTAINERS WHERE IT MAY BE
REACHED AND DRUNK BY AN ANIMAL.
TUONO V4 R a-PRC ABS Characteristics
CHAR - 7
KEEP OUT OF THE REACH OF CHILDREN.
NEVER REMOVE THE RADIATOR CAP WHILE THE ENGINE IS STILL HOT. COOLANT IS UNDER
PRESSURE AND MAY CAUSE BURNS.
Used engine oil and transmission oil
CAUTION
WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISABLE TO WEAR PROTEC-
TIVE IMPERMEABLE GLOVES.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN IF HANDLED
FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BASIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED OIL RECYCLING
COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN.
THE BRAKE FLUID MAY DAMAGE PAINTED, PVC OR RUBBER SURFACES. WHEN SERVICING
THE BRAKING SYSTEM, PROTECT THESE COMPONENTS WITH A CLEAN CLOTH. ALWAYS
WEAR PROTECTIVE GOGGLES WHEN SERVICING THE BRAKING SYSTEM. THE BRAKE FLUID
IS EXTREMELY DANGEROUS TO THE EYES. IN THE EVENT OF ACCIDENTAL CONTACT WITH
THE EYES, RINSE THEM IMMEDIATELY WITH PLENTY OF COLD, CLEAN WATER AND SEEK
MEDICAL ADVICE.
KEEP OUT OF THE REACH OF CHILDREN.
Battery electrolyte and hydrogen gas
CAUTION
THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND AS IT CONTAINS SULPHURIC ACID,
IT CAN CAUSE BURNS WHEN IN CONTACT WITH THE SKIN. WHEN HANDLING BATTERY
ELECTROLYTE, WEAR TIGHT-FITTING GLOVES AND PROTECTIVE APPAREL. IN THE EVENT
OF SKIN CONTACT WITH THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN
WATER. IT IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN TINY
AMOUNTSOF BATTERY ACIDMAYCAUSEBLINDNESS.IF THE FLUID GETSINCONTACTWITH
YOUR EYES, WASH WITH ABUNDANT WATER FOR FIFTEEN MINUTES AND CONSULT AN EYE
SPECIALIST IMMEDIATELY. THE BATTERY RELEASES EXPLOSIVE GASES; KEEP IT AWAY
FROM FLAMES, SPARKS, CIGARETTES OR ANY OTHER HEAT SOURCES. ENSURE ADE-
QUATE VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN.
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COMPONENTS IN
PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COMPATIBLE WITH THE BATTERY
BEING ACTIVATED.
Maintenance rules
GENERAL PRECAUTIONS AND INFORMATION
When repairs, disassembly and reassembly of the vehicle is carried out, follow the following recom-
mendations strictly.
BEFORE DISASSEMBLING COMPONENTS
Characteristics TUONO V4 R a-PRC ABS
CHAR - 8
•Remove the dirt, mud, dust and foreign objects from the vehicle before disassembling com-
ponents. Wherever required, use the special tools designed for this vehicle.
DISASSEMBLING COMPONENTS
•Do not loosen and/or tighten the screws and nuts using pliers or other tools, but always use
the specific wrench.
•Mark the positions on all the connection joints (hoses, cables, etc.) before separating them
and identify them with different distinctive marks.
•Each piece should be clearly marked in order to be identified during the installation phase.
•Carefully clean and wash the disassembled components with detergents with a low flam-
mability grade.
•Keep the coupled parts together because they have "adapted" to one another following
normal wear.
•Some components must be used together or replaced entirely.
•Keep away from heat sources.
REASSEMBLING COMPONENTS
CAUTION
BEARINGS MUST ROTATE FREELY, WITHOUT JAMMING AND/OR NOISE, OTHERWISE, THEY
NEED TO BE REPLACED.
•Only use ORIGINAL Aprilia SPARE PARTS.
•Comply with lubricant and consumables use guidelines.
•Lubricate parts (whenever possible) before reassembling them.
•Whentighteningnuts andscrews,start eitherfrom thecomponentswith thelargestdiameter
or from the innermost components, proceeding diagonally. Tighten nuts and screws in suc-
cessive steps before applying the tightening torque.
•Always replace self-locking nuts, washers, sealing rings, circlips, O-rings (OR), cotter pins
and screws with new parts if the thread is damaged.
•When assembling the bearings, make sure to lubricate them well.
•Check that each component is assembled correctly.
•After a repair or routine maintenance, carry out pre-ride checks and test the vehicle on
private grounds or in an area with low traffic.
•Clean all mating surfaces, oil seal rims and gaskets before refitting. Smear a thin layer of
lithium-based grease on the oil seal rims. Reassemble oil seals and bearings with the brand
or batch number facing outward (visible side).
ELECTRICAL CONNECTORS
Electric connectors must be disconnected as described below; failure to comply with this procedure
causes irreparable damage to both the connector and the wiring harness:
Press the relative safety clips, if applicable.
TUONO V4 R a-PRC ABS Characteristics
CHAR - 9
•Grip the two connectors and disconnect them by pulling them in opposite directions.
•If any signs of dirt, rust, moisture, etc. are noted, clean the inside of the connector carefully
with a jet of compressed air.
•Ensure that the cables are correctly fastened to the internal connector terminals.
•Then connect the two connectors, ensuring that they couple correctly (if fitted with clips, you
will hear them "click" into place).
CAUTION
DO NOT DISCONNECT CONNECTORS BY PULLING THE CABLES.
NOTE
THE TWO CONNECTORS CAN ONLY BE CONNECTED IN ONE DIRECTION: CONNECT THEM
THE RIGHT WAY ROUND.
TIGHTENING TORQUES
CAUTION
IF UNSCREWING A SELF-LOCKING NUT, IT MUST BE REPLACED WITH A NEW ONE.
CAUTION
REMEMBER THAT THE TIGHTENING TORQUE FOR ALL THE FIXING ELEMENTS LOCATED ON
WHEELS, BRAKES, WHEEL AXLES AND OTHER SUSPENSION COMPONENTS PLAY A FUN-
DAMENTAL ROLE IN GUARANTEEING THE SAFETY OF THE VEHICLE AND MUST BE KEPT AT
THE PRESCRIBED VALUES. REGULARLY CHECK THE TIGHTENING TORQUE OF THE FIXING
ELEMENTS AND ALWAYS USE A TORQUE WRENCH WHEN REFITTING. IF THESE WARNINGS
ARE NOT OBSERVED, ONE OF THESE COMPONENTS COULD LOOSEN AND COME OFF,
BLOCKING A WHEEL OR CAUSING OTHER PROBLEMS THAT WOULD COMPROMISE MA-
NOEUVRABILITY, LEADING TO A CRASH WITH THE RISK OF SERIOUS INJURY OR EVEN
DEATH.
Running-in
Runningthe engine in correctly isessential forensuring enginelongevity andfunctionality. Twistyroads
and gradients are ideal for running in the engine, brakes and suspension effectively. Vary your riding
speed during the running in period. This ensures that components operate in "loaded" conditions and
then "unloaded" conditions, allowing the engine components to cool.
CAUTION
THE FULL PERFORMANCE OF THE VEHICLE IS ONLY AVAILABLE AFTER THE SERVICE AT
THE END OF THE RUNNING IN PERIOD.
Follow the guidelines detailed below:
•Do not twist the throttle grip abruptly and completely when the engine is working at a low
revs, either during or after run-in.
•During the first 100 Km (62 miles) use the brakes gently, avoiding sudden or prolonged
braking. That is to permit the adequate adjustment of the pad friction material to the brake
discs.
•It is recommended, during the first 1000 km (621 mi), not to exceed 7500 rpm and 9500 rpm
up 2000 km (1243 mi).
AFTER THE SPECIFIED MILEAGE, TAKE YOUR VEHICLE TO AN Official Aprilia Dealer FOR THE
CHECKS INDICATED IN THE "RECOMMENDED PRODUCTS" TABLE IN THE SCHEDULED MAIN-
Characteristics TUONO V4 R a-PRC ABS
CHAR - 10