AquaMaster Master Series User manual

MASTER THE POWER AND BEAUTY OF WATER
Floating Fountains Fixed Base Fountains Aeration Lighting Accessories
www.aquamasterfountains.com
Masters Series 50 Hz
1-5 HP Horizontal Owner’s Manual
®

Every AquaMaster® unit is fully inspected and produced in accordance with
applicable standards for safety, and are listed by Underwriters Laboratories, Inc.
(UL) for safety in the USA and Canada. AquaMaster® will continue to build the best
units to assure you, the customer, of many years of enjoyable and reliable service.
AquaMaster’s commitment to excellence ensures superior aquatic management
systems.
All AquaMaster® products are designed and built to be installed with an
AquaMaster® UL Listed control panel and to be operated as a complete system.
Any alterations to or substitution for items in this system, unless allowed by these
installation instructions, will void the UL Listing and will void the product warranty.
It may also create a hazardous installation. Read these instructions thoroughly
before starting your installation and follow them carefully throughout.
WARNING
NOTICE: Save and pass the installation, anchoring and operating instructions to
subsequent owners. The information provided is intended to notify and warn about
making unsafe modications, making unsafe repairs, or using unauthorized parts or
repair facilities.
• Improper installation, operation, service, repair, maintenance or alteration of
this product may result in property damage or bodily injury.
• Turn OFF electrical power at disconnect switch or service panel before
servicing this unit or lighting system.
• Risk of electric shock! This pump or lighting system has not been investigated
for use in swimming pool or marine areas. DO NOT use in swimming or
marine areas.
• Only qualied personnel shall service and install AquaMaster® pumps or lighting
systems. Installation and service to be in accordance with the National Electric
Code and local codes and/or ordinances. This unit is intended to be operated
only after it is properly installed, anchored and wired.
• Risk of electrical shock! DO NOT operate this unit dry unless testing for proper
rotational/mechanical function (see electrical connections, later in this manual). If
this unit has been inadvertently operated out of the water, the unit must be
serviced by a qualied person before being returned to service.
• Risk of electric shock! This pump and lighting system is supplied with a
grounding conductor. To reduce the risk of electric shock, be certain that it is
connected only to a proper ground. Use a copper conductor of the correct size
from the grounding terminal in the control box to a grounding connection in the
service panel.
• This pump and lighting xtures are provided with exible underwater cable and
strain relief. DO NOT remove as electrical shock and/or damage to this unit or
lighting system could occur.
• Risk of electrical shock! DO NOT remove the wire harness from the pump
housing or underwater disconnect. DO NOT connect conduit to pump.
• This unit and lighting system is intended for water use only. DO NOT operate out
of the water unless checking for proper mechanical/electrical function.
• This lighting system is intended to be used with the AquaMaster® oating
fountain or aeration systems only. DO NOT use this xture in any other manner.
• Risk of electrical shock! Submerse lighting xtures before turning on.
• This pump and lighting xtures are for fresh water only.

Page 1
TABLE OF CONTENTS
Assembly Instructions .............................................................................................. 2-5
Electrical Assembly Instructions ................................................................................ 6-8
Digital Timer Operating Instructions ............................................................................... 8
Anchoring Instructions ............................................................................................ 9-12
Winterization .............................................................................................................. 12
Maintenance............................................................................................................... 13
Product Warranty.........................................................................................................14
Underwater Night Glow Lighting System Warranty ................................................. 15
General Warranty Information ................................................................................. 15
220 Volt Lamp Replacement Procedure/Break Down ............................................. 16-17
Internal Fountain Components List ............................................................................ 18
Internal Parts Drawing ........................................................................................ 19
Power Unit Parts Lists................................................................................................ 20
Power Unit Drawing ......................................................................................... 21
AquaLock (ALC) Components View ........................................................................... 22
Troubleshooting Guide ................................................................................................ 23
SHIPPING CLAIMS
When you receive your AquaMaster® unit, examine the package for any signs of
external damage it may have sustained enroute. If there is apparent damage either
outside the box or to its contents, make a claim with the shipper immediately. Save
the original shipping carton and the packing material if a claim is to be led.

Page 2
MASTERS SERIES®1-5 H.P. HORIZONTAL
ASSEMBLY INSTRUCTIONS
WARNING: Read these instructions carefully. Failure to
follow these instructions could cause a malfunction of the
system. Improper installation, wiring or anchoring could
result in property damage or bodily injury.
This unit has been shipped partially assembled to avoid damage during shipment.
Please refer to enclosed drawings for part locations.
1. Carefully unpack your unit and inspect for damage.
NOTE: If steps 2-4 are already assembled by the factory, skip to Step 5 to
begin assembly.
2. To begin assembly, place the screened in power unit assembly on a at level
surface with the three sides of the screen exposed. Remove the plastic parts
bag from the screen. This parts bag contains the oat tube bolts, o-ring,
washers and nuts and silicone grease.
3. Install the o-ring provided in the groove on the elbow assembly (#2). Apply a
thin coat of silicone grease to the o-ring, groove and pump housing interior to
allow for easier installation. Insert the elbow assembly, with the open side of the
elbow pointing up. Insert four bolts, lock washers and at washers to secure the
elbow assembly in the pump housing.
4. Install the oat support bracket (#10) onto the back screen plate. Secure with
two self threading screws that are provided.
5. Install o-ring (provided) in the lower groove of the oat tube. Apply a thin coat
of silicone grease to the o-ring, oat tube and interior of the elbow to allow for
easier installation.
6. Lift oat assembly (#1) and insert oat tube into elbow (#2) making sure to align
the holes in the elbow with the holes in the oat tube.
7. Use a 3/8” at washer, bolt and nuts (#5) to secure the perimeter of the oat to
the rear bracket.
CAUTION: DO NOT operate without the suction screen in place.
8. Attach cable support grip (#9) on Anchoring “S” hook provided on the front
screen plate to keep strain off cable and cable disconnect assembly (#8).
9. Attach the AquaLock (ALC) connector.
CAUTION: HAND TIGHTEN ONLY! Do not use tools such
as a pipe wrench or pliers as you may over tighten and
damage the connectors.
Note: When your unit and/or lighting system requires removal, protective
caps have been provided to assist in maintaining a clean cable
environment. Simply hand tighten one half to your power unit and the other
half to your cable end. When you remove the protective caps, keep them in
a safe place, such as the control panel.

Page 2 Page 3
ASSEMBLY INSTRUCTIONS (CONT.)
#5 Perimeter
Bolt
#10 Float
Support Bracket
#1 Float Assembly
with Float Tube
#3 Screened Power
Unit Assembly
#4 Screws and
Washers
#2 Elbow
#9 Power Cable and
Cable Support Grip
#6 AquaLock (ALC)
#7 Wire Harness

Page 4
NIGHT GLOW LIGHTING SYSTEMS
ASSEMBLY INSTRUCTIONS
(Pictures used for representational purposes, may not depict actual product)
Check to see that all light xture retaining bands are in place. To install the retaining
bands follow the instructions below, to install light xtures, skip to step 2.
1. To install light xture retaining band on existing oat:
a. Place the unit on level surface with motor down and oat up.
b. Place one bent leg in oat slot as shown.
c. Maneuver the leg into the slot as far as it will go.
d. Work second bent leg into the other slot.
e. Center the clip over opening and bolt into place using hardware provided.
Note: The large washers are assembled on the top of the oat and
the small washer and nut are assembled against the light xture
retaining band on the bottom.
f. Before tightening, slide the retaining band and bolt as far as they will go
towards the center of the oat.
2. To install light xture into oat with existing light xture retaining band:
a. Position the xtures around the oat.
b. Place the light xture clamp ring under the angle tabs as shown.
c. Slide the light xture in until it snaps into place. The xture may have some
free movement, but should not fall out.
d. Rotate lights to bring the clamp ring stud behind the oat edge.
Figure 1 Figure 2
Figure 3 Figure 4

Page 4 Page 5
NIGHT GLOW LIGHTING ASSEMBLY INSTRUCTIONS (CONT.)
3. To remove light xture from oat with light xture retaining band:
a. Pull any xture toward the open side of the oat.
b. As the xture meets obstruction of the oat, angle the xture slightly as
shown to clear the oat and continue to pull away from the oat center line.
4. After xtures are installed on the oat, connect the AquaLock (ALC) together.
HAND TIGHTEN ONLY!
CAUTION: HAND TIGHTEN ONLY! Do not use tools such
as a pipe wrench or pliers as you may over tighten and
damage the connectors.
Note: When your unit and/or lighting system requires removal, protective
caps have been provided to maintain a clean cable environment. Simply
hand-tighten one half to your light set and the other half to your cable end.
When you remove the protective caps, keep them in a safe place, such as
the control panel.

Page 6
ELECTRICAL CONNECTION – 50Hz
Electrical connections must be completed by a licensed electrician or installer in
accordance with European community, national, local codes or ordinances.
CAUTION: Aeration systems require the use of a residual current
device (RCD) with a rated residual operating current not exceeding 30
mA for safe operation. If the proper grounding and RCD are not used,
serial FATAL electrical shock may occur.
ELECTRICAL NOTICE
Supply conductors must be of sufcient cross sectional area to operate the
equipment in regard to cable length, motor nameplate current and voltage ratings. All
cables, conduits and external ducts must enter the enclosure from the bottom only.
Install cables, conduits and external wiring ducts by qualied installer and per local
codes utilizing appropriate bushings and glands. Care must be used to protect cables
when entering and leaving the pond area by the use of protective duct, conduits or
like protection devices. Electrical cable must extend completely onto shore to
power source without breaks or splices. Underwater splices are dangerous
and will void the warranty.
WARNING
DO NOT burn the lighting xtures out of the water except to test
the lamps (60 seconds or less). Light lenses MUST BE completely
covered with water to prevent lens failure.
NOTE: Excessive buildup on the lenses may cause the lenses to
crack, lamps to burn out and gaskets to fail. To maintain maximum
light output and long lamp life, cleaning of the lenses may become
necessary.
DO NOT BYPASS YOUR CONTROL PANEL. (TO DO SO COULD
RESULT IN THE DANGER OF ELECTROCUTION TO ANYONE, HUMAN
OR ANIMAL, IN CONTACT WITH THE WATER IF AN ELECTRICAL
SHORT SHOULD OCCUR.)
1. To wire your unit and main power to your control panel proceed as follows:
A) Electrical cable must extend completely onto shore to power source without
breaks or splices. Underwater splices are dangerous and will void the war
ranty. Securely fasten electrical cables with appropriate devices
B) Connect black lead from the cable to terminal marked 1T1 on terminal strip.
C) Connect white lead from the cable to terminal marked 1T2 on terminal strip.
D) Connect red lead from the cable to terminal marked 1T3 on terminal strip.
E) Connect the green lead to the earthing system terminal.

Page 6 Page 7
ELECTRICAL CONNECTION – 50Hz (cont.)
2. To connect power to control panel:
A) Connect Line 1 to L1 on the terminal strip.
B) Connect Line 2 to L2 on the terminal strip.
C) Connect Line 3 to L3 on the terminal strip (3 Phase Only).
D) Connect the neutral to N on the terminal strip (3 Phase Only).
E) Connect the ground to the earthing system terminal.
WARNING: ALWAYS MAKE SURE POWER IS OFF WHEN
CHANGING MOTOR DIRECTION!
3. Set or verify the overload device in the panel is set to the motor nameplate value
plus two amperes.
4. BEFORE INSTALLING INTO THE WATER, test the unit briey (30 seconds or
less) to make sure it runs and check for proper rotation (counter clockwise
looking down from top of power unit). Listen for any unusual noises. Unit should
run smoothly and quietly. If single phase rotation is backwards, PLEASE
CONTACT THE FACTORY IMMEDIATELY. If three phase rotation is backwards,
change any two motor load leads. If rotation is still backwards check all
connections or contact the factory for assistance.
DO NOT operate the unit out of the water except for testing and checking rotation (30
seconds or less). DO NOT attempt maintenance procedures or adjustments with unit
in operation.
GROUNDING
Permanently ground this unit in accordance with local codes or ordinances. Use a
copper conductor of the correct size from the grounding terminal in the control box
to a grounded connection in the service panel or a properly driven and electrically
grounded ground rod.

Page 7
Page 8
TIMER OPERATING INSTRUCTIONS
1. To set the time, hold down the CLOCK Key while pressing either the HOUR or
MINUTE keys. Continue pressing until the desired number is shown. Then
simply lift nger off the CLOCK Key to set.
2. To Set Program (ON/OFF) times: Press the TIMER Key once to enter into
program mode. Display will show “1 ON-- --“.
3. Press the HOUR Key and then the MINUTE Key to select the desired rst OFF
time. Repeat the entire sequence to complete up to eight ON/OFF times as
desired.
4. When programming is done, press the CLOCK Key then the SELECT Key
repeatedly until the indicator bar is above the word “AUTO”.
CAUTION: DISCONNECT ALL POWER BEFORE SERVICING
DO NOT INSTALL OR OPERATE IN SWIMMING AREAS
OPERATING CONDITIONS
OPERATE UNIT ONLY IN FRESH WATER WITH WATER TEMPERATURE NOT
EXCEEDING 40OC. DO NOT OPERATE IN SWIMMING AREAS.
1. Make sure the timer is set to the proper time on the front dial of the timer. Set the
on-off sequence to turn the fountains on and off at the desired time.
2. Turn on supply disconnect which is located on the right side of the panel.
3. Turn on the Residual Current Operator. Test to make sure that this safety device
works properly. Press the test button and the breaker should trip. If it does not
trip, check for proper wiring or defective device.
NOTE: DO NOT BYPASS THIS SAFETY DEVICE. THIS DEVICE MUST
BE TESTED EVERY MONTH.
4. Reset the breaker.
5. Sit back and enjoy your fountain/aerator.
CAUTION: DISCONNECT ALL POWER BEFORE SERVICING

ANCHORING INSTRUCTIONS
CAUTION: If the unit is not properly anchored with adequate
tension, the unit will rotate when in operation, resulting in twisted
and damaged electrical cable(s).
FIGURE 1 is most applicable for a smaller pond, or one that is easily accessible from
two sides.
FIGURE 1
Required Equipment (not provided)
• Two (2) anchor lines (1/4 inch nylon, 1/8” stainless steel cable, or equivalent).
• Two (2) stakes (wood stake or metal rod that can be driven securely into
pond’s edge).
Anchoring Steps
1. With the unit fully assembled and still on shore, attach anchor lines to the
oat. Only use the anchor holes which are opposite from one another.
Next, carefully lower unit into the pond. DO NOT tangle anchor lines and
electrical cable(s).
2. Once the unit is oating freely hold or secure one anchor line. With second
line, walk slowly away from the rst stake to opposite side of pond, pulling
unit with you. Continue until unit is in desired location.
3. Secure all lines, keeping tension on all. Make sure electrical cable(s) is
untangled and has some slack from unit to shore.
Page 9

Page 10
ANCHORING INSTRUCTIONS (CONT.)
CAUTION: If the unit is not properly anchored with adequate
tension, the unit will rotate when in operation, resulting in twisted
and damaged electrical cable(s).
In a larger body of water or where vandalism is a concern, FIGURE 2 is the
preferred method.
FIGURE 2
Required Equipment (not provided)
• Two (2) anchor lines (1/4 inch nylon, 1/8” stainless steel cable or equivalent).
Anchor line length should equal twice the depth of the pond at point of
installation. (Example, if pond depth is eight feet, each anchor line should be
at least sixteen feet.) If the depth of the pond varies more than three feet
use FIGURE 1.
• Two (2) anchors (eight inch concrete blocks, approximate weight of 30 pounds
each is sufcient).
Anchoring Steps
1. With unit fully assembled and still on shore, attach anchor lines to the
oat. Only use the anchor holes which are opposite from one another.
Next, carefully lower unit into the pond. DO NOT tangle anchor lines and
electrical cable(s).
2. Position unit at desired location in pond, playing out electrical cable(s) from
shore. Attach anchor lines to anchors and anchor unit making sure you
cannot rotate unit more than 45 degrees. Some movement is necessary
to allow oat to move up and down with changes in water depth. If you
can rotate oat more than 45 degrees, adjust anchor lines or relocate
anchors.

Page 11
FOUR-POINT ANCHORING
At times, because of pond depth, pattern, or pond size, four-point anchoring may
become necessary or desirable to prevent your unit from rocking.
1. Below are two drawings that depict the manner in which the anchors are to be
deployed.
2. You will need to pick four anchor points on the oat and secure your anchor lines
to these points.
3. About 10 to 15 feet from your anchor points on your oat, intermediate weights of
approximately 5 lbs. each should be secured to your anchor lines. These weights
will keep tension on your anchor lines even though the water depth may vary.
4. Stretch out your anchor lines so your intermediate weights are suspended in the
water and not sitting on the bottom. When the anchor lines are properly stretched
out, fasten them securely to your anchors on shore or the bottom as required.
CAUTION: If the unit is not properly anchored with adequate
attention, the unit will rotate when in operation, resulting in twisted
and damaged electrical cable(s).

Page 12
ANCHORING INSTRUCTIONS (CONT.)
Intermediate weights can also be used with all kind of anchoring to keep constant
tension on the anchor lines when the pond depth varies. Follow the installation
instructions from the previous page.
WINTERIZATION
AquaMaster® strongly suggests removing the unit for winter if you experience long
periods of cold, freezing weather. Damage to the oat, lighting, and power unit could
result from ice around the unit or lighting system. Also, possible damage to the motor
could result if the propeller or impeller is frozen in the ice when the unit tries to start.
There are specic maintenance procedures, as outlined in these assembly
instructions, that will keep your unit trouble free for years. These procedures are
especially important should you live in a potentially cold climate. The removal of your
AquaMaster® unit before freezing conditions occur is a perfect opportunity to inspect
your unit and keep it running trouble free.
If you have freezing temperatures for short periods of time, you can decrease the
chance of freezing by running the unit for 24 hours a day.
NOTICE: Freeze damage to any component of your AquaMaster® unit or
lighting system will not be covered under warranty.
WARNING: When operating the unit in ice covered bodies of water, the ice
around the open water will be dangerously thinner than the rest of the body
of water. Signs such as DANGER THIN ICE need to be posted. Injury
and/or fatality may result if this danger is not posted. Owner assumes all
responsibility.
Intermediate
Weight (Optional)

Page 12
MAINTENANCE
Like all pieces of precision machinery certain maintenance procedures must
be performed to keep your unit running trouble free for years. The following is
a recommended list of things that should be done annually to prevent a more
serious and costly problem from occurring.
• Remove unit from the water and inspect nuts, bolts, brackets, and oat,
replacing any broken or worn parts. Tighten any nuts and bolts that may
have worked loose.
• Make sure the intake screen is in place, intact and free of debris.
• Inspect the motor shaft, impeller or propeller and diffuser making sure they
are not damaged. If there is damage to any parts, replace them. If debris
has wrapped around them, remove it, and inspect the shaft especially
around the seal area. Debris wrapped in this area can push the seal faces
apart causing water to enter the unit and shorting out the motor. If there is
any evidence of this an annual maintenance should be performed (oil and
seal change) to keep your unit running properly and warranty in effect.
• Check motor bearings by turning impeller or propeller shaft by hand; it
should turn smoothly and quietly.
• Visually inspect the power cable making sure there are no cuts, worn spots
or animal chew marks. If any damage has occurred, replacement of the
cable must be done, do not splice your cables. Make sure the cable
support grip is not broken and securely fastened to the unit before putting
the unit back into the water.
• Under normal conditions, no maintenance is required for a specic period
of time after the initial installation of your unit. On 1/2 HP units it is
recommended that maintenance of replacing the seal and oil be performed
annually after the initial 2 years of operation and every year thereafter,
excluding the Masters Series®, Fixed Base Water Feature Fountains and
Volcano II Series 1/2 HP units which maintenance should be performed
after the initial 3 years of operation and annually thereafter. On 1 HP and
larger units, maintenance should be performed after the initial 3 years of
operation and annually thereafter, excluding the Masters Series®, Fixed
Base Water Feature Fountains and Volcano II Series 1 – 5 HP units which
maintenance should be performed after the initial 5 years of operation and
annually thereafter. Routine maintenance consisting of power unit oil and
seal change, along with inspection of all other in-water and electrical
control panel components is recommended annually when installed in
saltwater or highly brackish water conditions. Preventative or routine
maintenance expenses are the responsibility of the customer. For warranty
repair or replacement consideration, equipment must be pre-approved and
returned to the AquaMaster® factory for inspection, repair or replacement.
If you have a lot of debris oating in your pond (plastic bags, shing line,
etc.) you may choose to perform maintenance on all units annually,
assuring you years of trouble free operation. In all cases it is strongly
recommended that you remove your unit from the water annually for a
good visual inspection.
Following these recommended procedures will result in years of trouble free
operation and the keeping of your warranty in effect.
For further information, parts ordering assistance and the name of your
closest distributor contact the factory at 1-800-693-3144 or 920-693-3121.

Page 16
MASTERS SERIES® 1-5 HP
IN-WATER COMPONENTS PRODUCT WARRANTY
AQUAMASTER®, hereinafter referred to as The Seller, warrants your Series 304 and/
or Series 316 Stainless Steel 1-5 HP motor and seal assembly, oat and underwater
power cable (referred to as in-water components) for a period of 3 years on parts
and 3 years on labor, when used in fresh water only. This coverage is at 100%
replacement costs, should it fail due to defects in materials or workmanship, during the
3 year on parts and 3 years on labor warranty period. This is in effect from the date
of shipment, when given normal and proper usage as determined by The Seller or its
authorized representative upon examination, and when owned by the original user.
Please note that normal and proper usage does not include any salt water or
highly brackish water conditions. Series 316 Stainless Steel units must be used
for these conditions.
SERIES 316 STAINLESS STEEL
IN-WATER COMPONENTS PRODUCT WARRANTY
The Seller warrants your Series 316 Stainless Steel 1-5HP in-water components for
a period of 3 years on parts and labor, when operating in any salt water or highly
brackish water conditions. This coverage is at 100% replacement costs, should it fail
due to defects in materials or workmanship, during the 3 year period. This is in effect
from the date of shipment, when given normal and proper usage as determined by
The Seller or its authorized representative upon examination, and when owned by the
original user.
ELECTRICAL CONTROL PANEL AND
THEIR COMPONENTS PRODUCT WARRANTY
The Seller warrants all parts of its electrical control panel and their components against
defects in material or workmanship for a period of 3 years on parts and 1 year on
labor from date of shipment when given normal and proper usage as determined by
The Seller upon examination, and when owned by the original user. Components
purchased by The Seller as complete units and used as an integral part of The Seller’s
equipment will be covered by the standard warranty of the manufacturer thereof. The
Seller will repair or replace F.O.B. original shipping point (but not install) any part or
parts of its manufacture which in its judgment shall disclose defects in either material
or workmanship. If requested by The Seller, parts for which a warranty claim is made
are to be returned transportation prepaid to our Factory. This warranty becomes void if
the article claimed to be defective has been repaired or altered in any way, or if the unit
has been subject to misuse, negligence or accident, or when instructions for installing
or operating have been disregarded.
It is recommended that the enclosed warranty card is returned to The Seller. A return
authorization number must be obtained prior to any required return. We make no other
warranty, expressed or implied, and make no warranty of merchantability or of tness
for any particular purposes, and there are no warranties which extend beyond the
description of the face hereof. No employee or representative is authorized to change
this warranty in any way or grant any other warranty. The remedies hereinabove
afforded to original user are exclusive of all other remedies provided by law. The Seller
shall not be liable for indirect or consequential damages where the loss sustained is
of a commercial nature.
Page 14

Page 16 Page 15
UNDERWATER NIGHT GLOW LIGHTING SYSTEM
IN-WATER COMPONENTS PRODUCT WARRANTY
AQUAMASTER®, hereinafter referred to as the seller, warrants all products and
parts of its own manufacture against defects in material or workmanship for a period
of 3 years on parts and labor, 3 years on LED lamps and Halogen lamps have no
warranty, from date of shipment when given normal and proper usage as determined
by seller upon examination, and when owned by the original user, when used in
fresh water only or if purchased Series 316 Stainless Steel to operate in any
salt water or highly brackish water conditions. Components purchased by seller
as complete units and used as an integral part of sellers equipment will be covered by
the standard warranty of the manufacturer thereof. Seller will repair or replace F.O.B.
original shipping point (but not install) any part or parts of its manufacture which in
its judgment, shall disclose defects in either material or workmanship. If requested
by seller, parts for which a warranty claim is made are to be returned transportation
prepaid to our factory. Expressly excluded from this warranty are replacement light
bulbs, which are normal wear and replacement items. This warranty becomes void
if article claimed to be defective has been repaired or altered in any way or when the
article has been subject to misuse, negligence or accident, or when instructions for
installing or operation have been disregarded. This coverage is at 100% replacement
costs, should it fail due to defects in materials or workmanship, during the 3 year period,
halogen lamps have no warranty. This is in effect from the date of shipment, when given
normal and proper usage as determined by The Seller or its authorized representative
upon examination, and when owned by the original user. Please note that normal
and proper usage does not include any salt water or highly brackish water
conditions. Series 316 Stainless Steel units must be used for these conditions.
GENERAL WARRANTY INFORMATION
AquaMaster® products and their accessories are warranted against defects in
material and workmanship. The warranty period commences on the date the unit
is installed as shown on the warranty registration card that must be returned to
AquaMaster®. If no card has been returned, the warranty commences on the date the
unit was shipped from our factory.
During the warranty period, AquaMaster® will repair or, at our discretion replace at no
charge, all defective components provided the product is returned, shipping prepaid, to
the AquaMaster® Service Department.
All warranty claims require prior Factory approval and authorization for return or
service. Any and all warranty service work must be performed by Aquamaster® or
approved Factory Trained Authorized Service Centers. Any type of service and repair
performed within the warranty period by unauthorized personnel will void the warranty.
Before returning a unit to the factory for repair, a Return Goods Authorization Number
must be obtained. You can receive a number by calling the factory during normal
business hours of 7:00 a.m. to 4:30 p.m. Central Standard Time at
1-800-693-3144 or 920-693-3121.
If after inspection of a unit sent in for repair no problem is found, a standard service
fee may apply.

Page 17Page 16
LAMP REPLACEMENT PROCEDURES
WARNING: Make sure the power is OFF! Failure to do so could result
in the DANGER of electrical shock to humans or animals that come in
contact with the xtures and/or water. Failure to turn off the power could
also cause components to burn out.
1. Remove the xture from the oat.
2. Remove the stainless steel clamp ring that holds the lens, gasket and housing
together. 1/4-28 nut and 7/16 wrench.
3. Remove the lens and gasket assembly.
4. Remove the lamp and inspect the lamp holder, if damaged or burned out it will
need to be replaced.
a. 75 Watt are screw in par lamps and no extra precautions are necessary.
b. 150 and 250 Watt double contact base lamps that requires the installer
to push down and turn counter clockwise to remove and clockwise to install.
Halogen lamps should not be handled with bare hands. If the lamp is
touched, it must be wiped clean with a soft cloth dampened with denatured
alcohol to remove oil and contamination from your ngers. Failure to keep
the lamps clean will result in premature burn out.
c. Lighting xtures with LED lamps must be returned to AquaMaster® for
service. There are no eld serviceable components inside the xtures.
5. Make sure the lens is clean as a dirty lens will not allow the proper transfer of
heat and will cause premature bulb burn out and the loss of light output.
6. Check the gasket, if it is hard and brittle it will have to be replaced.
7. Re-install lens gasket assembly on the housing. Apply a thin lm of rubber
lubricant on the top surface of the gasket so the clamp can slide. (Vaseline
grease – Silicone grease) Wrap the clamp ring around and tighten the clamp
ring so the two gaps in the clamp ring are equal.
8. Install the xture assembly back into the oat.
NOTE: Lighting xtures with LED lamps must be returned to AquaMaster®
for service. There are no eld serviceable components inside the xtures.
CAUTION: DO NOT burn the xtures out of the water except to test the
lamps. The lamp lenses must be covered completely with water to prevent
lens failure.

120 VOLT NIGHT GLOW LIGHTING
Page 17
Items Description Part Number
75 Watt 150 Watt 250 Watt
1 Retaining Band 880130 880130 880130
2 Clamp 880035 880035 880035
3
Lens Diameter = 6 inches
Clear Lens 880113 880113 880113
Amber Lens 880114 880114 880114
Blue Lens 880115 880115 880115
Red Lens 880116 880116 880116
Green Lens 880117 880117 880117
Turquoise Lens 880118 880118 880118
4 Gasket 880111 880111 880111
5 Reector N/A 880103 880103
6Lamp 880041 880100 880098
7 Socket 880039 880102 880102
8Housing Single Hub 880106 880106 880106
Housing Double Hub 880107 880107 880107
9 Cord Connector 860015 860015 860015
1
2
3
4
5
6
8
9
7
NOTE: Lighting xtures with LED lamps must be returned to AquaMaster®
for service. There are no eld serviceable components inside the xtures.

Page 18
ITEM QTY PART # DESCRIPTION
1 1 760335 FLOAT ASSEMBLY WITH TUBE (1HP)
1 1 760336 FLOAT ASSEMBLY WITH TUBE (2-3HP)
1 1 760337 FLOAT ASSEMBLY WITH TUBE (5HP)
2 1 820195 FLOAT TUBE ASSEMBLY, 1-3HP
2 1 820196 FLOAT TUBE ASSEMBLY, 5HP
3 1 #244 O-RING NOZZLE O-RING, 1-3HP
3 1 #252 O-RING NOZZLE O-RING, 5HP
4 1 #244 O-RING HOUSING O-RING, 1-3HP
4 1 #252 O-RING HOUSING O-RING, 5HP
5 1 820181 INSERT, 1-3HP ONLY
6 2 820194 O-RING, INSERT, 1-3HP ONLY
7 1 790134 IMPELLER BOLT
8 1 790123 LOCK WASHER
9 1 790121 FLAT WASHER
10 1 820553 PVC ELBOW ASSEMBLY
11 1 760510 ALC EXTENSION
12 1 820561 REAR FLOAT ASSEMBLY, 1HP, 3PH
12 1 820562 REAR FLOAT ASSEMBLY, 2HP, 3PH
12 1 820563 REAR FLOAT ASSEMBLY, 3HP, 3PH
12 1 820564 REAR FLOAT ASSEMBLY, 5HP, 3PH
13 1 820031 IMPELLER, 1HP
13 1 820032 IMPELLER, 2HP
13 1 820033 IMPELLER, 3HP
13 1 820034 IMPELLER, 5HP
14 4 790205 1/4" HEAVY WASHER
15 4 790113 HOUSING BOLT, 1-3HP
15 4 790109 HOUSING BOLT, 5HP
16 1 820180 IMPELLER HOUSING, 1-5HP
17 4 790140 NUT, SS
18 4 790141 LOCK WASHER, SS
19 4 790142 FLAT WASHER, SS
20 1 760061 POWER UNIT, 1HP 1PH
20 1 760063 POWER UNIT, 2HP 1PH
20 1 760075 POWER UNIT, 3HP 1PH
20 1 760065 POWER UNIT, 5HP 1PH
20 1 760077 POWER UNIT, 1HP 3PH
20 1 760067 POWER UNIT, 2HP 3PH
20 1 760069 POWER UNIT, 3HP 3PH
20 1 760071 POWER UNIT, 5HP 3PH
21 1 - CABLE SUPPORT GRIP
22 50' - CABLE
23 1 - CORD CONNECTOR
24 1 810031 CABLE DISCONNECT BODY
25 1 810032 DISCONNECT O-RING
26 1 810033 DISCONNECT CLAMP
27 1 820552 SCREEN
28 1 820014 FLOW STRAIGHTENER, 1-3HP
28 1 820013 FLOW STRAIGHTENER, 5HP
29 1 820560 BRACKET, MAIN FLOAT
30 2 820559 BRACKET, REAR FLOAT