Arctic Cat 2015 XC 450 User manual

OPERATOR’S MANUAL
www.arcticcat.com
Do not remove this Operator’s Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.
UNDER
16
!WARNING
Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
NEVER operate this ATV if you are
under 16.
XC 450

Your ATV can be hazardous to
operate.
A collision or rollover can occur quickly, even during routine
maneuvers such as turning and driving on hills or over obstacles, if
you fail to take proper precautions.
For your safety, it is important to understand and follow all of the
warnings contained in this Operator’s Manual and the labels on your
ATV prior to riding.
Keep this Operator’s Manual with your ATV at all times. This Arctic
Cat ATV Operator’s Manual should be considered a permanent part
of the ATV and must remain with the ATV at the time of resale. If
the ATV changes ownership more than once, contact Arctic Cat Inc.,
Service Department, P.O. Box 810, Thief River Falls, MN 56701, for
proper registration information.
Labels should be considered as permanent parts of the ATV. If a label
comes off or becomes hard to read, contact your Arctic Cat dealer for
a replacement.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS
MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
For your safety, it is important all operators be properly trained to
operate an ATV. Training is available: U.S. owners, call 800-887-
2887; Canadian owners, call 613-739-1535.
Pour votre sécurité, il est importante que tout opérateur est formé cor-
rectement pour opérer un VTT. Un cours d’instruction est disponible:
pour les propriétaires canadiens, composez le 613-739-1535.
Particularly important information is distinguished in this manual by
the following notations:
California Proposition 65
!The Safety Alert Symbol means
ATTENTION! BE ALERT! YOUR SAFETY
IS INVOLVED.
! WARNING WARNING indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
CAUTION CAUTION, without the safety alert symbol,
is used to address practices not related to
personal injury.
NOTE: A NOTE provides key information to make
procedures easier or more clear.
! WARNING
This product contains or emits chemicals known to the State
of California to cause cancer and birth defects or other repro-
ductive harm.

1
Foreword
Congratulations and thank you from Arctic Cat Inc. for purchasing an
ARCTIC CAT®All-Terrain Vehicle (ATV). Built with American engi-
neering and manufacturing know-how, it is designed to provide supe-
rior ride, comfort, utility, and dependable service.
This Operator’s Manual is furnished to ensure that the operator is
aware of safe operating procedures. It also includes information about
the general care and maintenance of your ATV.
Carefully read the following pages. If you have any questions regard-
ing this ATV, contact an authorized Arctic Cat ATV dealer for assis-
tance. Remember, only authorized Arctic Cat ATV dealers have the
knowledge and facilities to provide you with the best service possible.
• Know all local, state/provincial riding laws,
• Respect your ATV,
• Respect the environment, and
• You will gain the respect of others.
We also advise you to strictly follow the recommended maintenance
program as outlined. This preventive maintenance program is
designed to ensure that all critical components on this ATV are thor-
oughly inspected at various intervals.
All information in this manual is based on the latest product data and
specifications available at the time of printing. Arctic Cat Inc. reserves
the right to make product changes and improvements which may
affect illustrations or explanations without notice.
Division II of this manual covers operator-related maintenance, oper-
ating instructions, and storage instructions. If major repair or service is
ever required, contact an authorized Arctic Cat ATV dealer for profes-
sional service.
At the time of publication, all information and illustrations in this
manual were technically correct. Some illustrations used in this man-
ual are used for clarity purposes only and are not designed to depict
actual conditions. Because Arctic Cat Inc. constantly refines and
improves its products, no retroactive obligation is incurred.
Arctic Cat and the ATV Safety Institute recommend that all ATV oper-
ators ride the appropriate-sized ATV according to age.
Protect Your Sport
Parts and Accessories
When in need of replacement parts, oil, or accessories for your Arc-
tic Cat ATV, be sure to use only GENUINE ARCTIC CAT PARTS,
OIL, AND ACCESSORIES. Only genuine Arctic Cat parts, oil, and
accessories are engineered to meet the standards and requirements
of your Arctic Cat ATV. For a complete list of accessories, refer to
the current Arctic Cat ATV Accessory Catalog.
To aid in service and maintenance procedures on this ATV, a Ser-
vice Manual and an Illustrated Parts Manual are available through
your local Arctic Cat ATV dealer.
Category Age (Years) Speed Limitations (MPH) NOTES
Y-12+ 12 or Older 15 - Limited
30 - Maximum
Operate Under Adult
Supervision
T-14 14 or Older 20 - Limited
30 - Limited
38 - Maximum
Operate Under Adult
Supervision
G & S 16 or Older According to Local
Regulations
—

2
Table of Contents
Foreword........................................................................................................... 1
Parts and Accessories .................................................................................... 1
DIVISION I - SAFETY
ATV Safety Alert ............................................................................................... 4
Rider Training Course...................................................................................... 5
Hangtags........................................................................................................... 6
Warning Labels & Information ........................................................................ 7
Warnings...................................................................................................... 8-14
Prevention .................................................................................................15-18
Safe Riding Clothing and Gear................................................................................. 15
ATV Condition ............................................................................................................ 16
T-CLOC .................................................................................................................... 16
First Aid and Survival................................................................................................. 17
Active Riding .................................................................................................. 19
Sound Judgment....................................................................................... 20-24
Environment............................................................................................................... 21
Those Around You..................................................................................................... 21
Equipment.................................................................................................................. 22
Load Capacity Ratings.............................................................................................. 23
Personal Choices....................................................................................................... 23
SIPDE....................................................................................................................... 24
Supervision .................................................................................................... 25
Taking Responsibility ................................................................................................. 25
Inexperienced Riders............................................................................................... 25
Experienced Riders ................................................................................................. 25
DIVISION II - OPERATION/MAINTENANCE
ATV Specifications......................................................................................... 26
Location of Parts and Controls..................................................................... 27
ATV Operation ........................................................................................... 28-37
Basic Operating Maneuvers...................................................................................... 28
Starting the Engine.................................................................................................. 28
BONE-C ................................................................................................................... 28
Starting A Cold Engine............................................................................................ 28
Handling the ATV (Active Riding Techniques) ......................................................... 30
Tips............................................................................................................................. 35
General Information ..................................................................................38-46
ATV Identification Numbers....................................................................................... 38
Ignition Switch Key..................................................................................................... 38
Control Locations and Functions.............................................................................. 38
Speedometer/LCD (Digital)....................................................................................... 41
Gas Hoses.................................................................................................................. 43
Electric Fuel Pump..................................................................................................... 43
Oil Level Stick............................................................................................................. 43
Seat Latch .................................................................................................................. 43
Safety Flag Bracket....................................................................................................44
Trailering and Towing .................................................................................................44
Transporting................................................................................................................ 44
Gasoline-Oil-Lubricant............................................................................................... 45
Engine Break-In ......................................................................................................... 46
Burnishing Brake Pads .............................................................................................. 46
General Maintenance ............................................................................... 47-59
Maintenance Schedule.............................................................................................. 47
Liquid Cooling System............................................................................................... 48
Shock Absorbers........................................................................................................ 48
General Lubrication.................................................................................................... 49
Hydraulic Brakes........................................................................................................ 50
Protective Rubber Boots............................................................................................ 51
Battery ........................................................................................................................ 52
Spark Plug.................................................................................................................. 55
Throttle Cable Adjustment......................................................................................... 55
Air Filter....................................................................................................................... 56
Air Filter Housing Drain..............................................................................................56
Draining V-Belt Cover.................................................................................................56
Tires ............................................................................................................................ 57
Wheels........................................................................................................................ 57
Muffler/Spark Arrester................................................................................................ 58
Light Bulb Replacement ............................................................................................58
Checking/Adjusting Headlight Aim............................................................................ 59
Fuses.......................................................................................................................... 59
Electrical Output Terminals........................................................................................ 59
Tools............................................................................................................................ 59
Preparation for Storage .................................................................................60
Preparation after Storage ..............................................................................61
Limited Warranty ............................................................................................62
Warranty Procedure/Owner Responsibility..................................................63
Arctic Cat ATV Emission Control Warranty Statement ...............................64
Arctic Cat Emission Control System Limited Warranty..............................65
U.S. EPA Emission Control Statement/Warranty Coverage -
ATV (U.S. Only) ..........................................................................................66
Change of Address, Ownership, or Warranty Transfer ...............................67
Maintenance Record ......................................................................................69
Declaration Of Conformity.............................................................................72
Identification Numbers Record ..........................................Inside Back Cover

3
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
DIVISION I - SAFETY
An ATV is not a toy and can be
hazardous to operate.
• Always go slowly and be extra careful when operating on unfamiliar
terrain. Always be alert to changing terrain conditions when operat-
ing the ATV.
• Never operate on excessively rough, slippery, or loose terrain.
• Always follow proper procedures for turning as described in this
manual. Practice turning at slow speeds before attempting to turn at
faster speeds. Do not turn at excessive speed.
• Always have the ATV checked by an authorized Arctic Cat ATV
dealer if it has been involved in an accident.
• Never operate the ATV on hills too steep for the ATV or for your abil-
ities. Practice on smaller hills before attempting larger hills.
• Always follow proper procedures for climbing hills as described in
this manual. Check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces. Shift your weight
forward. Never open the throttle suddenly or make sudden gear
changes. Never go over the top of any hill at high speed.
• Always follow proper procedures for going down hills and for braking
on hills as described in this manual. Check the terrain carefully
before you start down any hill. Shift your weight backward. Never go
down a hill at high speed. Avoid going down a hill at an angle which
would cause the ATV to lean sharply to one side. Go straight down
the hill where possible.
• Always be sure there are no obstacles or people behind you when
you operate in reverse. When it is safe to proceed in reverse, go
slowly. Avoid turning at sharp angles in reverse.
• Always follow proper procedures for crossing the side of a hill as
described in this manual. Avoid hills with slippery or loose surfaces.
Shift your weight to the uphill side of the ATV. Never attempt to turn
the ATV around on any hill until you have mastered the turning tech-
niques described in this manual on level ground. Avoid crossing the
side of a steep hill if possible.
• Always use proper procedures if you stall or roll backward when
climbing a hill. To avoid stalling, maintain a steady speed when
climbing a hill. If you stall or roll backwards, follow the special proce-
dure for braking described in this manual. Dismount on the uphill
side or to either side if pointed straight uphill. Turn the ATV around
and mount following the procedure described in this manual.
• Always check for obstacles before operating in a new area. Never
attempt to operate over large obstacles, such as large rocks or
fallen trees. Always follow proper procedures when operating over
obstacles as described in this manual.
• Always be careful of skidding or sliding. On slippery surfaces, such
as ice, go slowly and be very cautious in order to reduce the chance
of skidding or sliding out of control.
• Never operate an ATV in fast flowing water or in water deeper than
the footrests. Remember that wet brakes may have reduced stop-
ping capability. Test your brakes after leaving water. If necessary,
apply them lightly several times to let friction dry out the pads.
• Always use the size and type tires specified in this manual. Always
maintain proper tire pressure as described in this manual.
• Never improperly install or improperly use accessories on this ATV.
• Never install a twist grip throttle on this ATV.
• Never exceed the stated load capacity for an ATV. Cargo should be
properly distributed and securely attached. Reduce speed and fol-
low instructions in this manual for carrying cargo or pulling a trailer
and allow greater distance for braking.
• No one under the age of 16 should operate this ATV. Some opera-
tors at the age of 16 may not be able to operate an ATV safely. Par-
ents should supervise the use of the ATV at all times. Parents
should permit continued use only if they determine that the operator
has the ability to operate the ATV safely.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the
ATV Safety Institute at 1-800-887-2887 (U.S.) or 1-613-739-
1535 (Canada).

4!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
ATV Safety Alert
The Consumer Product Safety Commission has concluded that ALL-
TERRAIN VEHICLES (ATV’s) may present a risk of SERIOUS
INJURY or DEATH in certain circumstances. Accidents may occur for
many reasons:
* Over 2342 people, including many children, have died in acci-
dents associated with ATV’s since 2007.
* Many people have become severely paralyzed or suffered serious
internal injuries as a result of accidents associated with ATV’s.
* Every month thousands of people are treated in hospital emer-
gency rooms for injuries received while riding an ATV.
You should be aware that AN ATV IS NOT A TOY AND CAN BE
HAZARDOUS TO OPERATE. An ATV handles differently from
other vehicles, including motorcycles and cars. A collision or rollover
can occur quickly, even during routine maneuvers such as turning and
driving on hills and over obstacles, if you fail to take proper precau-
tions.
TO AVOID SERIOUS INJURY OR DEATH:
*Alwaysread the Operator’s Manual carefully and follow the
operating procedures described. Pay special attention to the
warnings contained in the manual and on all labels.
* Never operate an ATV without proper instruction. Take a training
course. Beginners should complete a training course.
*Always
follow these age recommendations:
• A Y-12+ is intended for use by children age 12 or older, and a T-14 is
intended for use by an operator age 14 or older.
• A child under 16 years old should never operate an ATV without
adult supervision. Children need to be observed carefully because
not all children have the strength, size, skills, or judgment to operate
an ATV safely.
* Never carry a passenger on an ATV. Carrying a passenger may
upset the balance of the ATV and may cause it to go out of con-
trol.
*Always
avoid paved surfaces. ATV’s are not designed to be used
on paved surfaces and may seriously affect handling and control.
* Never operate an ATV on a public road, even a dirt or gravel one,
because you may not be able to avoid colliding with other vehi-
cles. Also, operating an ATV on a public road may be against the
law.
* Never operate an ATV without an approved motorcycle helmet,
eye protection, boots, gloves, long pants, and a long-sleeved shirt
or jacket.
* Never consume alcohol or drugs before or while operating an
ATV.
* Never operate an ATV at excessive speeds. Go at a speed which
is proper for the terrain, visibility conditions, and your experi-
ence.
* Never attempt to do wheelies, jumps, or other stunts.
*Always
be careful when operating an ATV, especially when
approaching hills, turns, and obstacles and when operating on
unfamiliar or rough terrain.
* Never lend an ATV to anyone who has not taken a training course
or has not been driving an ATV for at least a year.

5
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Rider Training Course
Arctic Cat sponsors a free Rider Training Course to teach ATV riding
skills or to reinforce current riding skills. First-time purchasers with-
out any previous ATV riding experience will receive a $100.00 coupon
from Arctic Cat through the SVIA/ASI after completing the training
course (U.S. owners only, one incentive, and free rider training
courses for appropriate immediate family members per ATV pur-
chase). See an authorized Arctic Cat ATV dealer for details or call
[phone] for training course information.
In Canada, the Canada Safety Council (CSC) provides an ATV Rider’s
Course to teach safe ATV operating skills. They also provide a special
ATV Rider’s Course for children under 14 years of age with parental
supervision. Call the CSC at 1-613-739-1535 ext. 227 for more
details. Also available is a bilingual computer-based safety training
program on a CD-ROM from CATV - call toll-free at 1-877-470-2288.
Au canada, le conseil canadien de la sécurité (CSC) offre un cours de
conduite de VTT pour enseigner les habiletés d’opération sécuritaires
de VTT. Un cours spécial de conduite de VTT est également offert aux
enfants de moins de 14 ans avec la surveillance d’un parent. Commu-
niquez avec le CSC en composant le: 1-613-739-1535, poste 227 pour
de plus amples informations. Un programme de formation bilingue
informatisé sur la sécurité est aussi disponible sur disque optique com-
pact par CATV; composez sans frais le: 1-877-470-2288.
FOR MORE INFORMATION ABOUT ATV SAFETY, in the
U.S., call the Consumer Product Safety Commission at (800)
638-2772 or the ATV Distibutors’ Safety Hotline at (800) 852-
5344 or in Canada, call the Canada Safety Council at 1-613-
739-1535 ext. 227.
Visit the Arctic Cat Inc. website at www.arcticcat.com for additional
product information.

6!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Hangtags
An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand
this information before riding.
Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-485.
2258-432
2258-714

7
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warning Labels & Information
An Arctic Cat ATV comes with several labels containing important
safety information. Anyone who rides the ATV should read and under-
stand this information before riding.
The labels should be considered as permanent parts of the ATV. If a
label comes off or becomes hard to read, contact your Arctic Cat ATV
dealer for a replacement.
NOTE: The location and content of labels on the ATV you
have purchased may differ from those shown on this page.

8!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Operating this ATV without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not
know how to operate the ATV properly in different situations and on
different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the certified
training course offered. They should then regularly practice the skills
learned in the course and the operating techniques described in this
Operator’s Manual.
For more information about the training course, contact an authorized
Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-
1535 (Canada).
! WARNING
POTENTIAL HAZARD
Allowing anyone under age 16 to operate this ATV.
WHAT CAN HAPPEN
Use of an ATV by children can lead to serious injury or death of the
child.
Children under the age of 16 may not have the skills, abilities, or judg-
ment needed to operate the ATV safely and may be involved in a seri-
ous accident.
HOW TO AVOID THE HAZARD
A child under 16 should never operate this ATV.
! WARNING
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to balance
and control this ATV.
Could cause an accident, resulting in
injury or death to you and/or your pas-
senger.
HOW TO AVOID THE
HAZARD
Never carry a passenger. The long seat is to allow the operator to
shift positions as needed during operation. It is not for carrying pas-
sengers.
! WARNING
POTENTIAL HAZARD
Operating this ATV on paved surfaces.
WHAT CAN HAPPEN
The ATV’s tires are designed for off-
road use only, not for use on pavement.
Paved surfaces may seriously affect
handling and control of the ATV and
may cause the ATV to go out of control.
HOW TO AVOID THE
HAZARD
Never operate the ATV on any paved surfaces, including sidewalks,
driveways, parking lots, and streets.

9
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Operating this ATV on public streets,
roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE
HAZARD
Never operate this ATV on any public
street, road, or highway, even a dirt or
gravel one.
In many states it is illegal to operate an ATV on public streets, roads,
or highways.
! WARNING
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.
HOW TO AVOID THE
HAZARD
Always follow proper procedures for going
down hills as described in this Operator’s Manual.
Always check the terrain carefully before you start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle that would cause the ATV to lean
sharply to one side. Go straight down the hill where possible.
! WARNING
POTENTIAL HAZARD
Operating this ATV without wearing an approved
helmet, eye protection, and protective clothing.
WHAT CAN HAPPEN
Operating without an approved helmet
increases your chances of a serious head
injury or death in the event of an accident.
Operating without eye protection can result in
an accident and increases your chances of a
serious injury in the event of an accident.
Operating without protective clothing increases
your chances of serious injury in the event of
an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly.
You should also wear: Eye protection (goggles or face shield)
Gloves
Boots
Long sleeved shirt or jacket
Long pants
! WARNING
POTENTIAL HAZARD
Failure to release the brake lever lock before driving the ATV.
WHAT CAN HAPPEN
Driving the ATV with the brake lever lock engaged could cause a
change in handling or loss of brakes and cause an accident.
HOW TO AVOID THE HAZARD
Always release the brake lever lock before driving the ATV.

10 !WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Operating this ATV at excessive speeds.
WHAT CAN HAPPEN
Increases your chances or losing control of the ATV, which can result
in an accident.
HOW TO AVOID THE HAZARD
Always ride at a speed that is proper for the terrain, visibility and
operating conditions, and your experience.
! WARNING
POTENTIAL HAZARD
Operating this ATV after or while consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this ATV.
! WARNING
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind you, resulting in serious injury.
HOW TO AVOID THE HAZARD
Before you engage reverse gear, make sure there are no obstacles or
people behind you. When it is safe to proceed, go slowly.
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating the
ATV on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps,
or holes without enough time to react.
Could result in the ATV overturning or going
out of control.
HOW TO AVOID THE
HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the
ATV.
! WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use it to make sure the ATV is
in safe operating condition.
Always follow the inspection and maintenance procedures and
schedules described in this Operator’s Manual.

11
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Removing hands from handlebars or feet from footrests during opera-
tion.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the
ATV or could cause you to lose your balance and fall off the ATV. If
you remove a foot from a footrest, your foot or leg may come into con-
tact with the wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebars and both feet on the foot-
rests of your ATV during operation.
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating
on rough, slippery, or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or ATV con-
trol, which could result in an accident
including a rollover.
HOW TO AVOID THE
HAZARD
Do not operate on rough, slippery, or loose terrain until you have
learned and practiced the skills necessary to control the ATV on such
terrain.
Always be especially cautious on these kinds of terrain.
! WARNING
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
ATV could go out of control, causing a collision or rollover.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described in this
Operator’s Manual.
Practice turning at slow speeds before attempting to turn at faster
speeds.
Do not turn at excessive speed.
! WARNING
POTENTIAL HAZARD
Operating the ATV with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of the ATV may
cause changes in handling which, in some situations, could lead to an
accident.
HOW TO AVOID THE HAZARD
Never modify the ATV through improper installation or improper use
of accessories. All parts and accessories added to this ATV should be
genuine Arctic Cat ATV components designed for use on the ATV and
should be installed and used according to instructions. Never install a
twist grip throttle. If you have questions, consult an authorized Arctic
Cat ATV dealer.

12 !WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Operating on steep hills.
WHAT CAN HAPPEN
The ATV can overturn more easily on
steep hills than on level surfaces or
small hills.
HOW TO AVOID THE
HAZARD
Never operate the ATV on hills too steep
for the ATV or for your abilities.
Practice on smaller hills before attempting larger hills.
! WARNING
POTENTIAL HAZARD
Overloading the ATV or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in ATV handling, which could lead to an acci-
dent.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for the ATV.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow greater dis-
tance for braking.
Always follow the instructions in this Operator’s Manual for carrying cargo
or pulling a trailer.
! WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.
HOW TO AVOID THE
HAZARD
Never attempt to turn the ATV around on any
hill until you have mastered the turning technique as described in this
Operator’s Manual. Practice first on level ground. Be very careful when
turning on any hill.
Avoid crossing the side of a steep hill, if possible.
When crossing the side of a hill:
Always follow proper procedures as described in this Operator’s Man-
ual.
Avoid hills with slippery or loose surfaces.
Shift your weight to the uphill side of the ATV.
! WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps, and other
stunts.
WHAT CAN HAPPEN
Increases the chance of an accident
including a rollover.
HOW TO AVOID THE
HAZARD
Never attempt stunts, such as wheelies
or jumps. Don’t try to show off.

13
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warnings
Never Operate Up Or Down Hills Steeper
Than 25°
! WARNING
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.
HOW TO AVOID THE
HAZARD
Always follow proper procedures for climbing hills as described in this
Operator’s Manual.
Always check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly or make sudden gear changes. The
ATV could flip over backwards.
Never go over the top of any hill at high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the other side of the
hill.
! WARNING
POTENTIAL HAZARD
Stalling, rolling backwards, or improperly dis-
mounting while climbing a hill.
WHAT CAN HAPPEN
Could result in the ATV overturning.
HOW TO AVOID THE
HAZARD
Use proper gear and maintain steady speed
when climbing a hill.
If you lose all forward speed:
Keep weight uphill.
Apply the brakes.
Engage the brake lever lock after you are stopped.
If you begin rolling backwards:
Keep weight uphill.
Apply the brakes while rolling backwards.
When fully stopped, engage the brake lever lock.
Dismount on uphill side or to a side if pointed straight uphill.
Turn the ATV around and mount following the procedure
described in this Operator’s Manual.

14 !WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the ATV to
overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles.
Never attempt to ride over large obstacles, such as large rocks or
fallen trees.
When you go over obstacles, always follow proper procedures as
described in this Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Skidding or sliding.
WHAT CAN HAPPEN
You may lose control of the ATV.
You may also regain traction unexpectedly, which may cause the ATV
to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at slow
speeds and on level, smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very
cautious in order to reduce the chance of skidding or sliding out of
control.
! WARNING
POTENTIAL HAZARD
Operating the ATV through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which
could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate the ATV in fast flowing water or in water deeper than
the footrests.
Remember that wet brakes may have reduced stopping capability.
Test your brakes after leaving water. If necessary, apply them several
times to dry out the pads.
! WARNING
POTENTIAL HAZARD
Operating the ATV with improper tires or with improper or uneven tire
pressure.
WHAT CAN HAPPEN
Use of improper tires on the ATV, or operation of the ATV with
improper or uneven tire pressure, may cause loss of control increas-
ing your risk of accident.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified in this Operator’s Manual
for this ATV.
Always maintain proper tire pressure as described in this Operator’s
Manual.

15
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Prevention
Overview
When using an ATV, prevention is the name of the game. “Had you
only known” something could go wrong, you would have prevented it.
If you don’t notice your conditions and surroundings before riding
your ATV, you give up control over the situation. Using ATV preven-
tion techniques helps you forecast potential hazards before they injure
you or damage your ATV.
Following the safety instructions and warnings in this manual will
help you “P.A.S.S.” the safety test. P.A.S.S. stands for “Prevention,”
“Active Riding,” “Sound Judgment,” and “Supervision.” Remember-
ing P.A.S.S. and what it stands for will help you have a safe, predict-
able ride every time you go out on your ATV.
Always wear clothing suited to the type of rid-
ing you are doing. ATV riding requires special
protective clothing which will make you feel
more comfortable and reduce chances of
injury.
You’ll find it important to dress correctly for
ATV riding in order to prevent scraped skin
and serious head injuries. It’s easy and could
save you time in the long run not having to
contend with an injury. Of course, it also
makes sense to remember the seasons. Wear a
hat under your helmet and a snowmobile suit
in the winter and lighter, protective clothing in
the summer. Following is the minimum pro-
tection you need to wear during every ride.
Helmet
Your helmet is the most
important piece of protec-
tive gear for safe riding. A
helmet can prevent a seri-
ous head injury. There are
several types of helmets on
the market, but make sure
you wear a helmet that
complies with the current
standards of the U.S.
Department of Transporta-
tion (DOT), The Snell
Memorial Foundation, or
the American National
Standards Institute (ANSI).
Helmets that comply with
one or more of these
agency’s standards have a
sticker on the inside or out-
side of the helmet.
These helmets should provide
full-face protection.
If you drop or damage your helmet, get a new
one immediately. Your helmet may not protect
your head from injury if it has cracks, fissures,
or other damage to its outside or core padding.
Remember, your helmet won’t do you any
good if the chin strap isn’t fastened.
Safe Riding Clothing and Gear
TESTIMONIAL
DOCUMENT#: N490117A1
CITY/STATE: N. HUNTINGDON, PA
SEX: M
AGE: 6
BODY PART: HEAD
DATE ACCIDENT: 06-14-94
DISPOSITION: DOA
SYNOPSIS: The 6 year old male victim
died from blunt force trauma to the
head when the 4-wheel ATV on which he
was a passenger struck a rock on a
hill connecting two roads and
flipped over backwards onto the
victim, shattering his bicycle
helmet. The victim was life-flighted
to the hospital and died that night.
The driver of the ATV, the victim’s
29 year old father, sustained minor
injuries, but wasn’t treated.
Helmets should have one of these:
1. DOT label
2. Snell label
3. ANSI Z90.1 label

16 !WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Prevention
Gloves
Your hands are targets for flying objects and branches. Along with
providing skin protection, gloves will shield your hands from harsh
weather. Wear gloves that are weather resistant and have a gripping
surface to keep them from sliding off the handlebar. Off-road style
gloves with knuckle pads are the best for comfort and protection.
Boots/Ankle Protection
Wear a boot that covers the largest possible area of your leg (prefera-
bly up to your knee) and can handle significant impact. Choosing
boots with low heels and a good tread will help prevent your feet from
slipping off the footrests in wet or rugged conditions or getting hurt if
they get hit by rocks, dirt, or branches.
Eye Protection
Wear eye protection, such as goggles, to completely surround your
eyes to prevent getting dirt or other items in your eyes. Do not depend
on sunglasses for proper eye protection. Sunglasses are not recom-
mended; they don’t prevent objects from flying in through the sides.
Long Pants and Long Sleeved Shirt
The goal is to protect your body from branches, long grass, airborne
objects, or anything else that could scrape your skin. The more thick and
durable the material, the better protection it’ll provide. Riding pants with
kneepads, a jersey, and shoulder pads provide the best protection.
The second step in Prevention is checking the condition of your ATV.
Chances are good that you’ll be using your ATV in some rough terrain, and
there’s no way you want your brakes to go out when riding downhill. You
need to check the following parts on your ATV before every ride.
1. Tires and Wheels
2. Controls and Cables
3. Lights and Electric
4. Oil and Fuel
5. Chassis
6. Miscellaneous Items
One easy way to remember what parts you need to check is by using
the acronym “T-CLOC.” It stands for:
1. TIRES AND WHEELS
Correct tire pressure is crucial.
Consult the Specifications sec-
tion of this Operator’s Manual
for tire pressure guidelines.
Incorrect tire pressure can cause poor handling, instability, and a loss of
ATV control.
While checking the tire pressure, inspect the tread and sidewalls of the
tires for cracks, cuts, or other damage that could indicate they need to
be replaced.
2. CONTROLS AND
CABLES
With the engine running and brake
applied, check all transmission posi-
tions: forward, neutral, and reverse.
ATV Condition
TCLOC
TIRES
AND WHEELS
CONTROLS
AND CABLES
LIGHTS AND
ELECTRIC
OIL AND
FUEL
CHASSIS
Check:
1. Tire pressure
2. Tire surface (tread and sidewalls)
Check:
1. Forward
2. Neutral
3. Reverse

17
!WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Prevention
A. Brakes
Squeeze the hand brake lever. If it feels soft
or “squishy,” it could be low on fluid or have
a leak — refer to the General Maintenance
section of this Operator’s Manual for instruc-
tions. Don’t use the ATV until the brakes are operating normally.
Test the brake lever lock and see if it locks the hand brake lever into
position; then disengage it to release the brake. Be sure the brake pedal
near the footrest is working; your brakes could fail during a ride if
they’re not maintained.
B. Throttle
The throttle should have a free,
smooth range of motion. If it
seems to “stick” at any point, refer to the General Maintenance section
of this Operator’s Manual for instructions. Driving your ATV with a
sticking throttle can turn your leisurely ride into an unwelcome acci-
dent. Don’t drive your ATV if the throttle sticks.
3. LIGHTS AND
ELECTRIC
Turn the hi-beam and lo-beam on
and off to make sure they work. At
the same time, verify the taillight
and brakelight work. Also, check
the status/warning indicators
(reverse, neutral, and hi-lo beam)
on the handlebars when you start the ATV. Don’t drive the ATV unless all
systems are working. Check the ignition switch and engine stop switch.
4. OIL AND FUEL
Start with a full tank of gas before every
ride, and while you’re at it, top off the oil.
Don’t forget to check for fluid leaks
around the ATV. Watch the overheat indi-
cator to ensure the engine coolant level is adequate.
5. CHASSIS
Grass and leaves can gum-up your suspen-
sion and shocks. Clear and clean the suspen-
sion arms, shock springs, and fenders.
Check smoothness by turning the handlebar
full-left and full-right. Check that there is no
binding, restrictions, free-play, or looseness in steering components.
6. MISCELLANEOUS
ITEMS
Inspect your air filter. Look for
debris or damage that may indicate
you need to replace it. A clogged
filter can stop an engine. Check your battery terminals for corrosion.
Also, be sure to tighten any loose parts, nuts, or bolts.
You need to prepare for the unexpected. Emergencies and accidents
are traumatic enough, but they’re even worse when you’re not pre-
pared for them. At the minimum during every ATV ride, you should
have the following items on board:
•Tools
• Water
• Identification
•FirstAidKit
Check:
1. Hand brake lever
2. Brake pedal
3. Brake lever lock
Check:
1. Free, smooth range of motion
Check:
1. Hi-beam
2. Lo-beam
3. Taillight/brakelight
4. Status/warning indicators
5. Ignition switch
6. Engine stop switch
First Aid and Survival
Check:
1. Gas
2. Oil
3. Fluid leaks
Check:
1. Suspension arms
2. Shock springs
3. Fenders
4. Steering
Check:
1. Air filter
2. Battery
3. Tighten parts, nuts, and bolts

18 !WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Prevention
For rides that are longer in duration and distance, the following addi-
tional items are recommended:
• Cellular Phone
•Maps/GPS
• Emergency Kit with Flashlight and First Aid Kit
Tools
Routine maintenance will gener-
ally eliminate the need for emer-
gency repairs. Riding on rough
terrain could cause loosening of
nuts, bolts, and fasteners. Espe-
cially on long rides, carrying the
right tools can prevent an incon-
venience from becoming a cri-
sis.
Water
Water is so important that you need to carry it regardless of the dura-
tion of your ride. Heat exhaustion and heat stroke can creep up sud-
denly and can take you out of commission. If you become dehydrated,
you could find yourself physically unable to safely operate your ATV.
Identification
If something does happen to you, the emergency personnel will want
to know who you are and whom to contact. It’s possible you may be in
no condition to give them that information. Put your I.D. in your
pocket before you ride. Without it, you’re anonymous.
Cellular Phone
It may be necessary to make an urgent phone call.
Maps/GPS (Global Positioning System)
Maps may be unnecessary when you’re familiar with the area. But
when you’re riding on unfamiliar trails, it’s good to know where you
are, what’s coming up, and how to get back.
Emergency Kit with
Flashlight and First
Aid Kit
You’ll need several items in your
Emergency Kit including a flash-
light. The matches will come in
handy if you need to start a fire to
stay warm. Flares are appropriate for signaling help. A first aid kit is
very important if an injury of some type should happen. A good First
Aid Kit should include bandages, antiseptic spray, gauze, tape, etc.
Carry these items on your ATV:
1. Bulbs
2. Duct tape
3. Rope
4. Spark plugs
5. Spare parts
6. Tool Kit
Carry these items:
1. Flashlight
2. Matches
3. Flares
4. First Aid Kit
5. Money