Arctic Cat ATV 150 User manual

150
ATV
ATV
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2
01
1
Operator’s Manual
Do not remove this Operator’s Manual from this ATV
according to the guidelines and agreement with the
U.S. Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.

Your ATV can be hazardous to
operate.
A collision or rollover can occur quickly, even during routine maneu-
vers such as turning and driving on hills or over obstacles, if you fail
to take proper precautions.
For your safety, understand and follow all the warnings contained in
this Operator’s Manual and the labels on your ATV.
Keep this Operator’s Manual with your ATV at all times.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS
MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Training is available: U.S. owners, call 1-800-887-2887; Canadian
owners, call 1-613-739-1535.
Un cours d’instruction est disponible: pour les propriétaires cana-
diens, composez le 1-613-739-1535.
Particularly important information is distinguished in this manual by
the following notations:
California Proposition 65
!The Safety Alert Symbol means
ATTENTION! BE ALERT! YOUR
SAFETY IS INVOLVED.
! WARNING Failure to follow WARNINGS could
result in SERIOUS OR SEVERE
INJURY OR DEATH to the ATV
operator, a bystander, or a person
inspecting or repairing the ATV.
CAUTION A CAUTION indicates special pre-
cautions that must be taken to avoid
damage to the ATV.
NOTE: A NOTE provides key information to
make procedures easier or more
clear.
! WARNING
This product contains or emits chemicals known to the State
of California to cause cancer and birth defects or other repro-
ductive harm.

1
Foreword
Congratulations and thank you from Arctic Cat Inc. for purchasing an
ARCTIC CAT®All-Terrain Vehicle (ATV). It is designed to provide
superior ride, comfort, utility, and dependable service.
This Operator’s Manual is furnished to make the operator aware of
proper operating procedures. It also includes information about the
general care and maintenance of your ATV.
This Arctic Cat ATV Operator’s Manual should be considered a per-
manent part of the ATV and must remain with the ATV at the time of
resale. If the ATV changes ownership more than once, contact Arctic
Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN
56701, for proper registration information.
Children differ in skills, physical abilities, and judgment. Some chil-
dren may not be able to operate an ATV safely. Parents should super-
vise their child’s use of the ATV at all times. Parents should permit
continued use only if they determine that the child has the ability to
operate the ATV safely.
Carefully read the following pages. If you have any questions regard-
ing this ATV, contact an authorized Arctic Cat ATV dealer for assis-
tance. Remember, only authorized Arctic Cat ATV dealers have the
knowledge and facilities to provide you with the best service possi-
ble.
• Know all local, state/provincial riding laws,
• Respect your ATV,
• Respect the environment, and
• You will gain the respect of others.
We also advise you to strictly follow the recommended maintenance
program as outlined. This preventive maintenance program is
designed to ensure that all critical components on this ATV are thor-
oughly inspected at various intervals.
All information in this manual is based on the latest product data and
specifications available at the time of printing. Arctic Cat Inc.
reserves the right to make product changes and improvements which
may affect illustrations or explanations without notice.
At the time of publication, all information and illustrations in this
manual were technically correct. Some illustrations used in this man-
ual are used for clarity purposes only and are not designed to depict
actual conditions. Because Arctic Cat Inc. constantly refines and
improves its products, no retroactive obligation is incurred.
Arctic Cat and the ATV Safety Institute recommend that all ATV
operators ride the appropriate-sized ATV according to age.
Protect Your Sport
Parts and Accessories
When in need of replacement parts, oil, or accessories for your Arctic
Cat ATV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL,
AND ACCESSORIES. Only genuine Arctic Cat parts, oil, and acces-
sories are engineered to meet the standards and requirements of your
Arctic Cat ATV. For a complete list of accessories, refer to the current
Arctic Cat ATV Accessory Catalog.
To aid in service and maintenance procedures on this ATV, a Service
Manual and an Illustrated Parts Manual are available through your
local Arctic Cat ATV dealer.
Category Age (Years) Speed Limitations (MPH) NOTES
Y-12+ 12 or Older 15 - Limited
30 - Maximum
Operate Under
Adult Supervision
T-14 14 or Older 20 - Limited
30 - Limited
38 - Maximum
Operate Under
Adult Supervision
G & S 16 or Older According to
Local Regulations
—

2
Table of Contents
Foreword.............................................................................................. 1
Parts and Accessories ....................................................................... 1
DIVISION I -
RIDER AWARENESS/RESPONSIBILITY
ATV Safety Alert.................................................................................. 4
Rider Training Course ........................................................................ 5
Hangtag & Warning Labels ................................................................ 6
Warnings ........................................................................................ 7-13
Prevention .................................................................................... 14-17
Clothing and Gear ........................................................................ 14
Condition of the ATV..................................................................... 15
First Aid and Survival ................................................................... 16
Active Riding..................................................................................... 18
Sound Judgment ......................................................................... 19-22
Those Around You ........................................................................ 19
Environment ................................................................................. 19
Equipment .................................................................................... 20
Load Capacity Ratings Chart ....................................................... 20
Personal Choices ......................................................................... 21
Supervision ....................................................................................... 23
Taking Responsibility .................................................................... 23
DIVISION II - OPERATION/
MAINTENANCE
ATV Specifications ........................................................................... 24
Location of Controls......................................................................... 25
ATV Operation.............................................................................. 26-32
Basic Operating Maneuvers ......................................................... 26
How to Handle the ATV (Active Riding Techniques)..................... 27
Tips............................................................................................... 28
General Information..................................................................... 33-38
ATV Identification Numbers .......................................................... 33
Ignition Switch Key ....................................................................... 33
Control Locations and Functions.................................................. 33
LCD/Indicator Lights ..................................................................... 35
Gas/Vent Hoses............................................................................ 36
Carburetor Float Bowl Drain ......................................................... 36
Oil Level Stick ............................................................................... 36
Seat Lock...................................................................................... 36
Safety Flag/Bracket....................................................................... 36
Transporting ATV .......................................................................... 36
Gasoline-Oil-Lubricant .................................................................. 37
Break-in Procedure....................................................................... 38
General Maintenance ...................................................................39-50
Maintenance Schedule ................................................................. 39
Shock Absorbers .......................................................................... 40
General Lubrication ...................................................................... 40
Hand Brake Systems .................................................................... 41
Suspension/Steering Arm Bushings ............................................. 42
Tie Rod Boots ............................................................................... 42
Battery .......................................................................................... 42
Spark Plug .................................................................................... 45
Engine Idle Rpm Adjustment ........................................................ 46
Throttle Cable Adjustment ............................................................ 46
Air Filter ........................................................................................ 46
Drive Chain Condition/Adjustment ................................................ 47
Tires.............................................................................................. 48
Wheels.......................................................................................... 49
Bulb Replacement ........................................................................ 49
Fuse.............................................................................................. 50
Storage Compartment/Tools ......................................................... 50
Preparation For Storage ................................................................... 51
Preparation After Storage ................................................................ 52
Limited Warranty............................................................................... 53
Warranty Procedure/Owner Responsibility .................................... 54
Arctic Cat Emission Control System Limited Warranty ................ 55
U.S. EPA Emission Control Statement/Warranty Coverage (U.S.
Only) ............................................................................................... 56
Change Of Address, Ownership, or Warranty Transfer................. 57
Index................................................................................................... 59
Maintenance Record .................................................................... 60-61
Declaration of Conformity ................................................................ 64
Identification Numbers Record............................. Inside Back Cover

3
!WARNING Indicates a potential hazard that could result in a serious injury or death.
Division I - Rider
Awareness/Responsibility
Division I - Rider Awareness/
Responsibility
An ATV Is Not A Toy And Can
Be Hazardous To Operate.
An ATV handles differently from other vehicles including motorcy-
cles and cars. A collision or rollover can occur quickly, even during
routine maneuvers such as turning and driving on hills or over obsta-
cles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these
instructions:
• Parents: It is very important that your child or children understand and
follow the instructions and warnings contained in this manual before
operating this ATV under adult supervision. Also, it is very important
that you take time to watch the Safety DVD (included in the Owner’s
Packet) with your child or children. It contains important operating and
safety instructions.
• Read this manual and all labels carefully and follow the operating pro-
cedures described.
• Never operate an ATV without proper instruction. Take a training
course. Beginners should receive training from a certified instructor.
Contact an authorized Arctic Cat ATV dealer or call the ATV Safety
Institute at 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada) to find
out about the training course nearest you.
• Never allow anyone under 14 years of age to operate this ATV.
• Never allow a child to operate a T-14 ATV without adult supervision
and never allow continued use of an ATV by a child if the child does
not have the abilities to operate it safely.
• Some operators, even at the age of 14, may not be able to operate an
ATV safely; parents should supervise such operator of the ATV at all
times. Parents should permit continued use only if they determine that
the operator has the ability to operate the ATV safely.
• Never carry a passenger.
• Never permit a guest to operate this ATV unless the guest has read
this manual and all product labels and has completed a certified train-
ing course.
• Never operate an ATV on any paved surfaces, including sidewalks,
driveways, parking lots, and streets.
• Never operate this ATV on any public street, highway, or road (even a
dirt or gravel one).
• Never operate an ATV without wearing an approved helmet that fits
properly. You should also wear eye protection (goggles or face shield),
gloves, boots, long-sleeved shirt or jacket, and long pants.
• Never consume alcohol or drugs before or while operating this ATV.
• Never operate at excessive speeds. Always travel at a speed which is
proper for the terrain, visibility and operating conditions, and your
experience.
• Never attempt wheelies, jumps, or other stunts.
• Always inspect this ATV each time you use it to make sure it is in safe
operating condition. Always follow the inspection and maintenance
procedures and schedules described in this manual.
• Always keep both hands on the handlebars and both feet on the foot-
rests of the ATV during operation.
• Always go slowly and be extra careful when operating on unfamiliar
terrain. Always be alert to changing terrain conditions when operating
the ATV.
• Never operate on excessively rough, slippery, or loose terrain.
• Always follow proper procedures for turning as described in this man-
ual. Practice turning at slow speeds before attempting to turn at faster
speeds. Do not turn at excessive speed.
• Always have the ATV checked by an authorized Arctic Cat ATV dealer
if it has been involved in an accident.
• Never operate the ATV on hills too steep for the ATV or for your abili-
ties. Practice on smaller hills before attempting larger hills.
• Always follow proper procedures for climbing hills as described in this
manual. Check the terrain carefully before you start up any hill. Never
climb hills with slippery or loose surfaces. Shift your weight forward.
Never open the throttle suddenly. Never go over the top of any hill at
high speed. Always follow proper procedures for going down hills and
for braking on hills as described in this manual. Check the terrain
carefully before you start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going down a hill at an
angle which would cause the ATV to lean sharply to one side. Go
straight down the hill where possible.
• Always follow proper procedures for crossing the side of a hill as
described in this manual. Avoid hills with slippery or loose surfaces.
Shift your weight to the uphill side of the ATV. Never attempt to turn
the ATV around on any hill until you have mastered the turning tech-
niques described in this manual on level ground. Avoid crossing the
side of a steep hill if possible.

4!WARNING Indicates a potential hazard that could result in a serious injury or death.
An ATV Is Not A Toy And Can
Be Hazardous To Operate.
• Always use proper procedures if you stall or roll backward when
climbing a hill. To avoid stalling, maintain a steady speed when climb-
ing a hill. If you stall or roll backwards, follow the special procedure for
braking described in this manual. Dismount on the uphill side or to
either side if pointed straight uphill. Turn the ATV around and mount
following the procedure described in this manual.
• Always check for obstacles before operating in a new area. Never
attempt to operate over large obstacles, such as large rocks or fallen
trees. Always follow proper procedures when operating over obstacles
as described in this manual.
• Always be careful of skidding or sliding. On slippery surfaces, such as
ice, go slowly and be very cautious in order to reduce the chance of
skidding or sliding out of control.
• Never operate an ATV in fast flowing water or in water deeper than the
footrests. Remember that wet brakes may have reduced stopping
capability. Test your brakes after leaving water. If necessary, apply
them lightly several times to let friction dry out the pads.
• Always use the size and type tires specified in this manual. Always
maintain proper tire pressure as described in this manual.
• Never improperly install or improperly use accessories on your ATV.
• Never install a twist grip throttle on this ATV.
• Never exceed the stated load capacity for this ATV. One operator only.
No passengers.
• Remove the speed limiting safety device on this ATV at your own risk.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the
ATV Safety Institute at 1-800-887-2887 (U.S.) or Canada Safety
Council at 1-613-739-1535 (Canada).
ATV Safety Alert
The Consumer Product Safety Commission has concluded that ALL-
TERRAIN VEHICLES (ATV’s) may present a risk of DEATH or
SEVERE INJURY in certain circumstances. While accidents may
occur for many reasons:
*** Over 3498 people, including many children, have died in acci-
dents associated with ATV’s since 2004.
*** Many people have become severely paralyzed or suffered severe
internal injuries as a result of accidents associated with ATV’s.
*** Every month thousands of people are treated in hospital emer-
gency rooms for injuries received while riding an ATV.
You should be aware that AN ATV IS NOT A TOY AND CAN BE
HAZARDOUS TO OPERATE. An ATV handles differently from
other vehicles, including motorcycles and cars. A collision or rollover
can occur quickly, even during routine maneuvers such as turning and
driving on hills and over obstacles, if you fail to take proper precau-
tions.

5
!WARNING Indicates a potential hazard that could result in a serious injury or death.
Division I - Rider
Awareness/Responsibility
To Avoid Death Or Severe
Personal Injury:
* NEVER ALLOW ANYONE UNDER 14 YEARS OLD TO
OPERATE AN ARCTIC CAT T-14 ATV.
*ALWAYSREAD THE OPERATOR’S MANUAL CAREFULLY
AND FOLLOW THE OPERATING PROCEDURES DESCRIBED.
PAY SPECIAL ATTENTION TO THE WARNINGS CONTAINED
IN THE MANUAL AND ON ALL LABELS.
*NEVEROPERATE AN ATV WITHOUT PROPER INSTRUC-
TION. TAKE A TRAINING COURSE. BEGINNERS SHOULD
COMPLETE THE TRAINING COURSE DESCRIBED ON
THIS PAGE.
*NEVER
CARRY A PASSENGER OR RIDE AS A PASSENGER
ON AN ATV. CARRYING A PASSENGER MAY UPSET THE
BALANCE OF THE ATV AND MAY CAUSE IT TO GO OUT
OF CONTROL.
* EVERY ARCTIC CAT BRAND ATV IS DESIGNED FOR A
CERTAIN AGE GROUP. NEVER RIDE AN ATV THAT IS NOT
DESIGNED FOR YOUR AGE GROUP. THE OPERATOR’S
MANUAL AND LABELS CONTAIN THE AGE GROUP FOR
EACH ARCTIC CAT BRAND ATV.
*NEVER
OPERATE AN ARCTIC CAT BRAND TRANSI-
TIONAL ATV WITHOUT PARENTAL SUPERVISION.
*NEVER
OPERATE AN ATV ON PAVEMENT. THE VEHICLE
IS NOT DESIGNED TO BE USED ON PAVED SURFACES
AND MAY BE DIFFICULT TO CONTROL.
*NEVER
OPERATE AN ATV ON A PUBLIC ROAD, EVEN A
DIRT OR GRAVEL ONE, BECAUSE YOU MAY NOT BE
ABLE TO AVOID COLLIDING WITH OTHER VEHICLES.
ALSO, OPERATING AN ATV ON A PUBLIC ROAD MAY BE
AGAINST THE LAW.
*NEVER
OPERATE AN ATV WITHOUT AN APPROVED
MOTORCYCLE HELMET, EYE PROTECTION, BOOTS,
GLOVES, LONG PANTS, AND A LONG-SLEEVED SHIRT
OR JACKET.
*NEVER
CONSUME ALCOHOL OR DRUGS BEFORE OR
WHILE OPERATING AN ATV.
*NEVER
OPERATE AN ATV AT EXCESSIVE SPEEDS. GO AT
A SPEED WHICH IS PROPER FOR THE TERRAIN, VISIBIL-
ITY CONDITIONS, AND YOUR EXPERIENCE.
*NEVER
ATTEMPT TO DO WHEELIES, JUMPS, OR OTHER
STUNTS.
*ALWAYS
BE CAREFUL WHEN OPERATING AN ATV, ESPE-
CIALLY WHEN APPROACHING HILLS, TURNS, AND
OBSTACLES AND WHEN OPERATING ON UNFAMILIAR
OR ROUGH TERRAIN.
*NEVER
LEND YOUR ATV TO ANYONE WHO HAS NOT
TAKEN A TRAINING COURSE OR HAS NOT BEEN DRIV-
ING AN ATV FOR AT LEAST A YEAR.
Rider Training Course
Arctic Cat sponsors a free Rider Training Course to teach ATV riding
skills or to reinforce current riding skills. First-time purchasers with-
out any previous ATV riding experience will receive a $100.00 cou-
pon from Arctic Cat through the SVIA/ASI after completing the
training course (U.S. owners only, one incentive). Arctic Cat provides
free rider training courses to appropriate immediate family members
per ATV purchase. Others can take the training course for a small fee.
See an authorized Arctic Cat ATV dealer for details or call (800) 887-
2887 for training course information.
FOR MORE INFORMATION ABOUT
ATV SAFETY, call the Consumer
Product Safety Commission at (800)
638-2772 or the ATV Distributors'
Safety Hotline at [phone].
Visit the Arctic Cat Inc. website at www.arcticcat.com for additional
product information.

6!WARNING Indicates a potential hazard that could result in a serious injury or death.
Hangtag & Warning Labels
Your Arctic Cat ATV comes with a
hangtag and several labels contain-
ing important safety information.
Anyone who rides the ATV should
read and understand this informa-
tion before riding.
The labels should be considered as
permanent parts of the ATV. If a
label comes off or becomes hard to
read, contact your Arctic Cat ATV
dealer for a replacement.
Pour commander des Etiquettes de
Mise en Garde gratuites, voyez
votre détaillant de autorisé VTT
Arctic Cat pour le numéro de pièce
1436-344.
KM881A
KM879C
2258-135

7
!WARNING Indicates a potential hazard that could result in a serious injury or death.
Division I - Rider
Awareness/Responsibility
Warnings
! WARNING
POTENTIAL HAZARD
Operating this ATV without proper instruction and supervision.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not
know how to operate the ATV properly in different situations and
on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the certi-
fied training course offered. They should then regularly practice
the skills learned in the course and the operating techniques
described in this Operator’s Manual.
For more information about the training course, contact an autho-
rized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-
739-1535 (Canada).
! WARNING
POTENTIAL HAZARD
Allowing anyone under age 14 to operate this ATV.
WHAT CAN HAPPEN
Use of an ATV by children can lead to severe injury or death of the
child. Children may not have the skills, abilities, or judgment
needed to operate the ATV safely and may be involved in a serious
accident.
HOW TO AVOID THE HAZARD
A child under 14 should never operate this ATV. A child lacking the
skills, abilities, or judgment needed to operate the ATV safely
should never operate this ATV. A child under the age of 16 should
never operate this ATV without parental supervision.
! WARNING
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to bal-
ance and control this ATV. Could
cause an accident, resulting in injury
or death to you and/or your passen-
ger.
HOW TO AVOID THE
HAZARD
Never carry a passenger. The long seat is to allow the operator to
shift positions as needed during operation. It is not for carrying
passengers.
! WARNING
POTENTIAL HAZARD
Operating this ATV on paved sur-
faces.
WHAT CAN HAPPEN
The ATV’s tires are designed for off-
road use only, not for use on pave-
ment. Paved surfaces may seriously
affect handling and control of the ATV
and may cause the ATV to go out of
control.
HOW TO AVOID THE HAZARD
Never operate the ATV on any paved surfaces, including side-
walks, driveways, parking lots, and streets.

8!WARNING Indicates a potential hazard that could result in a serious injury or death.
Warnings
! WARNING
POTENTIAL HAZARD
Operating this ATV on public streets,
roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE
HAZARD
Never operate this ATV on any public
street, road, or highway, even a dirt or gravel one.
In many states it is illegal to operate an ATV on public streets,
roads, or highways.
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating
the ATV on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks,
bumps, or holes without enough time to
react.
Could result in the ATV overturning or
going out of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar ter-
rain.
Always be alert to changing terrain conditions when operating the
AT V.
! WARNING
POTENTIAL HAZARD
Operating this ATV without wearing an
approved motorcycle helmet, eye pro-
tection, and protective clothing.
WHAT CAN HAPPEN
Operating without an approved helmet
increases your chances of a severe
head injury or death in the event of an
accident.
Operating without eye protection can
result in an accident and increases
your chances of a severe injury in the
event of an accident.
Operating without protective clothing
increases your chances of severe
injury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly.
You should also wear:
Eye protection (goggles or face shield)
Gloves
Boots
Long sleeved shirt or jacket
Long pants