Arctic Cat 650 MUD PRO 2011 User manual

Operator’s Manual
ATV
ATV
SHARE OUR PASSION.
TM
2
01
1
650 650 Mud Pro

YOUR ATV CAN BE HAZARDOUS TO
OPERATE.
A collision or rollover can occur quickly,
even during routine maneuvers such as
turning and driving on hills or over obsta-
cles, if you fail to take proper precau-
tions.
For your safety, understand and follow all
the warnings contained in this Operator’s
Manual and the labels on your ATV.
This Arctic Cat ATV Operator’s Manual
should be considered a permanent part of
the ATV and must remain with the ATV
at the time of resale. If the ATV changes
ownership more than once, contact Arctic
Cat Inc., Service Department, P.O. Box
810, Thief River Falls, MN 56701, for
proper registration information.
FAILURE TO FOLLOW THE WARN-
INGS CONTAINED IN THIS MAN-
UAL CAN RESULT IN SERIOUS
INJURY OR DEATH.
Training is available: U.S. owners, call 1-
800-887-2887; Canadian owners, call 1-
613-739-1535.
Un cours d’instruction est disponible:
pour les propriétaires canadiens, compo-
sez le 1-613-739-1535.
Particularly important information is dis-
tinguished in this manual by the follow-
ing notations:
California Proposition 65
!
The Safety Alert Symbol means ATTENTION!
BE ALERT! YOUR SAFETY IS INVOLVED.
Failure to follow WARNING instructions could
result in serious injury or death to the operator,
a passenger, a bystander, or a person inspect-
ing or repairing the ATV.
! WARNING
A CAUTION indicates special precautions that
must be taken to avoid damage to the ATV.
CAUTION
NOTE:
A NOTE provides key information to make pro-
cedures easier or more clear.
! WARNING
This product contains or emits chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.

1
Foreword
Congratulations and thank you from Arc-
tic Cat Inc. for purchasing an ARCTIC
CAT®All-Terrain Vehicle (ATV). Built
with American engineering and manufac-
turing know-how, it is designed to pro-
vide superior ride, comfort, utility, and
dependable service.
You have chosen a quality Arctic Cat
ATV designed and manufactured to give
dependable service. Be sure, as the
owner/operator of an Arctic Cat ATV, to
become thoroughly familiar with its basic
operation, maintenance, and storage pro-
cedures. Read and understand the entire
Operator’s Manual before operating the
ATV to ensure safe and proper use of
your new Arctic Cat ATV. Always oper-
ate the ATV within your level of skill and
current terrain conditions.
This Operator’s Manual is furnished to
ensure that the operator is aware of safe
operating procedures. It also includes
information about the general care and
maintenance of your ATV.
Carefully read the following pages. If
you have any questions regarding this
ATV, contact an authorized Arctic Cat
ATV dealer for assistance. Remember,
only authorized Arctic Cat ATV dealers
have the knowledge and facilities to pro-
vide you with the best service possible.
• Know all local, state/provincial riding
laws,
• Respect your ATV,
• Respect the environment, and
• You will gain the respect of others.
We also advise you to strictly follow the
recommended maintenance program as
outlined. This preventive maintenance
program is designed to ensure that all
critical components on this ATV are thor-
oughly inspected at various intervals.
All information in this manual is based on
the latest product data and specifications
available at the time of printing. Arctic
Cat Inc. reserves the right to make product
changes and improvements which may
affect illustrations or explanations without
notice.
Some illustrations used in this manual are
used for clarity purposes only and are not
designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines
and improves its products, no retroactive
obligation is incurred.
Arctic Cat and the ATV Safety Institute
recommend that all ATV operators ride the
appropriate-sized ATV according to age.
Protect Your Sport
Parts and Accessories
When in need of replacement parts,
oil, or accessories for your Arctic Cat
ATV, be sure to use only GENUINE
ARCTIC CAT PARTS, OIL, AND
ACCESSORIES. Only genuine Arc-
tic Cat parts, oil, and accessories
are engineered to meet the stan-
dards and requirements of your
Arctic Cat ATV. For a complete list
of accessories, refer to the current
Arctic Cat ATV Accessory Catalog.
To aid in service and maintenance
procedures on this ATV, a Service
Manual and an Illustrated Parts Man-
ual are available through your local
Arctic Cat ATV dealer.
Category Age
(Years)
Speed
Limitations
(MPH)
NOTES
Y- 1 2 + 12 or
Older
15 - Limited
30 - Maximum
Operate
Under Adult
Supervision
T- 1 4 14 or
Older
20 - Limited
30 - Limited
38 - Maximum
Operate
Under Adult
Supervision
G & S 16 or
Older
According to
Local Regula-
tions
—

2
Table of Contents
Foreword................................................. 1
Parts and Accessories .......................... 1
Limited Warranty ................................... 3
Warranty Procedure/Owner
Responsibility .................................... 4
Arctic Cat ATV Emission Control
Warranty Statement ........................... 5
Arctic Cat Emission Control System
Limited Warranty................................ 6
U.S. EPA Emission Control Statement/
Warranty Coverage (U.S. Only).........7
Declaration of Conformity..................... 8
DIVISION I - SAFETY
ATV Safety Alert...................................10
Rider Training Course ......................... 11
Hangtags .............................................. 12
Warning Labels & Information............13
Warnings .........................................14-21
Prevention .......................................22-25
Safe Riding Clothing and Gear ......... 22
ATV Condition ...................................23
First Aid and Survival ........................25
Active Riding........................................ 26
Sound Judgment ............................27-32
Environment......................................27
Those Around You.............................28
Equipment.........................................29
Load Capacity Ratings Chart............30
Speedrack ......................................... 30
Personal Choices .............................. 30
Supervision ..........................................33
Taking Responsibility ........................33
DIVISION II -
OPERATION/
MAINTENANCE
ATV Specifications ..............................34
Location of Parts and Controls ..........35
ATV Operation.................................36-45
Basic Operating Maneuvers..............36
Starting A Cold Engine .....................36
Handling the ATV (Active Riding
Techniques) ...................................38
Tips ...................................................44
General Information........................46-55
ATV Identification Numbers...............46
Ignition Switch Key ............................46
Control Locations and Functions.......46
Speedometer/LCD (Digital) ...............49
Vacuum Fuel Pump ...........................51
Primer - Cold Start ............................51
Gas/Vent Hoses ................................51
Carburetor Float Bowl Drain..............51
Oil Level Stick....................................52
Seat Latch .........................................52
Safety Flag Bracket ...........................52
Rack Loading (Front and Rear) .........52
Trailering and Towing.........................53
Transporting ATV ...............................53
Gasoline-Oil-Lubricant ......................54
Break-In Procedure ...........................55
General Maintenance..................... 56-73
Maintenance Schedule......................57
Liquid Cooling System.......................58
Shock Absorbers ...............................59
General Lubrication ...........................60
Hydraulic Hand Brake .......................61
Auxiliary Brake ..................................62
Protective Rubber Boots ...................63
Battery...............................................63
Spark Plug.........................................67
Engine Idle RPM Adjustment ............67
Throttle Cable Adjustment.................67
Air Filter .............................................68
Air Filter Housing Drains ...................69
Draining V-Belt Cover ........................69
Tires ..................................................69
Wheels ..............................................70
Muffler/Spark Arrester .......................70
Light Bulb Replacement ....................71
Checking/Adjusting Headlight Aim ....71
Fuses.................................................72
Electrical Output Terminals ...............72
Storage Compartment/Tools .............72
Preparation for Storage .......................74
Preparation after Storage ....................75
Index......................................................76
Maintenance Record ............................77
Change of Address, Ownership, or
Warranty Transfer.............................79
Identification Numbers Record.... Inside
Back Cover

3
Limited Warranty
Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat
ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an
authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail
purchaser; however, the balance of the unused warranty may be transferred to another party. Warranty
coverage is only available in the country in which the original retail purchase occurs to the original retail
purchaser resident in that country or to a transferee resident in that country of the balance of the
unused warranty.
Arctic Cat warrants only the products it assembles and/or sells and does not warrant that other
products will function properly when used with an Arctic Cat ATV or will not damage the ATV. Arctic Cat
does not assume any liability for incidental or consequential damages.
Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), any
parts that are found to be warrantable in material or workmanship. This repair work MUST be done by
an authorized Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs
will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an
authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for
final determination if warranty should apply.
The warranty periods are as follows:
1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes.
2. Ninety days from date of invoice — for an Arctic Cat ATV used for commercial purposes, including
rental operations (non-transferable).
3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.
4. Thirty days from date of sale — for all dealer installed genuine Arctic Cat service parts and
accessories.
5. Until expiration of the new product warranty (paragraphs 1 and 2 above) — for all eligible
replacement parts on new product.
Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts and
items:
Tires CV Boots Torn or Punctured Upholstery
Oil Filter Drive Belt Cracks or Gouges in Body Panels
Air Filter Brake Pads Drive/Driven Clutch Wear Parts
Light Bulbs Spark Plug(s)
The following will VOID Arctic Cat’s warranty:
1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures
(if stored for extended periods), and/or service as recommended in the Operator’s Manual.
2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ATV dealer.
3. Use of improper carburetor main jets.
4. Use of improper gasoline, lubricating oils, or spark plug.
5. An accident or subjecting the ATV to misuse, abuse, or negligent operation.
6. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.
7. Use of the ATV in any way for racing purposes.
8. Removal of the engine for use in another vehicle.
9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.
10. Use of parts not sold or approved by Arctic Cat.
11. Damage due to improper transportation.
In consideration of the foregoing, any implied warranty is limited in duration to the various warranty
periods set forth. This warranty gives you specific legal rights, and you may also have other rights
which vary from state/province to state/province or country to country. Some jurisdictions do not allow
limitations on how long an implied warranty lasts, so the above limitations may not apply to you.