Ascor Giga-tronics 3000-43 User manual

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Manual 07500860 Model 3000-43
Page 1
Operation Manual
Model 3000-43
48 SPST Relays
90400830
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Manual 07500860 Model 3000-43
Page 2
Operation Manual
All technical data and specifications in this publication are subject to change without prior notice and do
not represent a commitment on the part of Giga-tronics, Incorporated.
© 2011 Giga-tronics Incorporated. All rights reserved. Printed in the U.S.A.
CONTACT INFORMATION
Giga-tronics, Incorporated
4650 Norris Canyon Road
San Ramon, California 94583
Telephone: [phone] (only within the United States)
925.328.4650
Fax: [phone]
On the Internet: www.gigatronics.com
Warranty
Giga-tronics Series 3000 Switching Modules are warranted against
defective materials and workmanship for three yearsfrom date of shipment,
or as detailed in the warranty section of this manual. Giga-tronics will, at its
option, repair or replace products that are proven defective during the
warranty period. This warranty DOES NOT cover damage resulting from
improper use, nor workmanship other than Giga-tronics service. There is no
implied warranty of fitness for a particular purpose, nor is Giga-tronics liable
for any consequential damages. Specification and price change privileges are
reserved by Giga-tronics.
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Manual 07500860 Model 3000-43
Page 3
Operation Manual
Regulatory compliance information
This product complies with the essential requirements of the following applicable European
Directives, and carries the CE mark accordingly.
89/336/EEC and 73/23/EEC
EMC Directive and Low Voltage Directive
EN61010-1 (1993)
Electrical Safety
EN61326-1 (1997)
EMC –Emissions and Immunity
Manufacturer’s Name:
Manufacturer’s Address
Giga-tronics, Incorporated
4650 Norris Canyon Road
San Ramon, California 94583
U.S.A.
Type of Equipment:
Model Series Number
Switching Module
3000-43
Declaration of Conformity on file. Contact Giga-tronics at the following;
Giga-tronics, Incorporated
4650 Norris Canyon Road
San Ramon, California 94583
Telephone: [phone] (only within the United States)
925.328.4650
Fax: [phone]
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Manual 07500860 Model 3000-43
Page 4
Operation Manual
Record of Changes to This Manual
Use the table below to maintain a permanent record of changes to this document. Corrected
replacement pages are issued as Technical Publication Change Instructions (TPCI). When you
are issued a TPCI, do the following:
1. Insert the TPCI at the front of the manual binder.
2. Remove the pages from the manual binder that are noted in the TPCI.
3. Replace the page(s) removed in the previous step with the corrected page(s).
4. Record the changes in the table below.
TPCI
Number
TPCI Issue
Date
Date Entered
Comments
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Manual 07500860 Model 3000-43
Page 5
Operation Manual
Revision History
Revision
Description of Change
Chg Order #
Approved By
A
Initial Release
B
Updated
C
Reformatted 3/12
RCW
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Manual 07500860 Model 3000-43
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Operation Manual
Contents
Contents........................................................................................................................................................6
Chapter 1 Introduction .................................................................................................................................8
1.1 Safety and Manual Conventions.........................................................................................................8
1.1.1 Product Reference.......................................................................................................................8
1.1.2 Personal Safety Alert...................................................................................................................8
1.1.3 Equipment Safety Alert ...............................................................................................................8
1.1.4 Notes ........................................................................................................................................... 8
1.1.5 Electrical Safety Precautions ....................................................................................................... 8
Chapter 2 Configuration Table......................................................................................................................9
Chapter 3 Functional Description ...............................................................................................................10
3.1 Introduction......................................................................................................................................10
3.2 General Description..........................................................................................................................10
Chapter 4 Block Diagram ............................................................................................................................11
Chapter 5 Controls and Indicators ..............................................................................................................12
5.1 VXI Logical Address...........................................................................................................................12
5.2 LEDs...................................................................................................................................................12
5.2.1 “BUS” LED..................................................................................................................................12
5.2.2 “PWR” LED.................................................................................................................................12
Chapter 6 Internal Settings ......................................................................................................................... 13
6.1 Fuse...................................................................................................................................................13
6.2 VXIbus Interrupt Level Selection.........................................................................................................13
Chapter 7 Specifications .............................................................................................................................14
Chapter 8 Register Map ..............................................................................................................................15
8.1 Memory Map....................................................................................................................................15
8.2 Switch Matrix Register Map .............................................................................................................16
8.3 Connector Configuration ..................................................................................................................19
Chapter 9 Programming..............................................................................................................................20
9.1 Introduction......................................................................................................................................20
9.2 ASCOR 3000-43 Module Overview...................................................................................................20
9.2.1 VXI Register Based Modules......................................................................................................20
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Manual 07500860 Model 3000-43
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Operation Manual
9.2.2 ASCOR VXI Module Type ...........................................................................................................20
9.2.3 VXI Device Registers..................................................................................................................20
9.2.4 ASCOR Module Custom Registers .............................................................................................20
9.2.5 Static and Dynamic Configurations ...........................................................................................20
9.2.6 VXI Device Register Description ................................................................................................21
9.2.7 VXI Configuration Registers.......................................................................................................23
9.2.8 VXI Device Class Dependent Registers ......................................................................................28
9.2.9 VXI Device Dependent Registers for the 3000-43.....................................................................28
9.3 ASCOR Custom Registers for the ASCOR 3000-43 Module ..............................................................31
9.3.1 ASCOR Relay Registers ..............................................................................................................32
9.4 Programming VXI Device Registers...................................................................................................32
9.4.1 Resetting ASCOR VXI Module....................................................................................................34
9.4.2 Programming the ASCOR 3000-43 Custom Registers ...............................................................37
Chapter 10 Miscellaneous Questions and Answers....................................................................................39
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Manual 07500860 Model 3000-43
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Operation Manual
Chapter 1 Introduction
1.1 Safety and Manual Conventions
This manual contains conventions regarding safety and equipment usage as described below.
1.1.1 Product Reference
Throughout this manual, the term “Common Core Switching Platform, Series 8800” refers to all models
of within the series, unless otherwise specified.
1.1.2 Personal Safety Alert
WARNING: Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
1.1.3 Equipment Safety Alert
CAUTION: Indicates a situation which can damage or adversely affect the product or
associated equipment.
1.1.4 Notes
Notes are denoted and used as follows:
NOTE: Highlights or amplifies an essential operating or maintenance procedure, practice, condition or
statement.
1.1.5 Electrical Safety Precautions
Any servicing instructions are for use by service-trained personnel only. To avoid personal injury, do not
perform any service unless you are qualified to do so.
For continued protections against fire hazard, replace the AC line fuse only with a fuse of the same
current rating and type. Do not use repaired fuses or short circuited fuse holders.
WARNING
!
CAUTION
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Manual 07500860 Model 3000-43
Page 9
Operation Manual
Chapter 2 Configuration Table
Module
PL90400830
Assy 90400830
Schematics
PL85002340
Assy 85002340
SCH85002340
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Manual 07500860 Model 3000-43
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Operation Manual
Chapter 3 Functional Description
3.1 Introduction
This manual provides the necessary information for the operation and maintenance of the Model 3000-
43 Forty Eight (48) SPST Power Relay VXI Module.
3.2 General Description
This module contains forty eight (48) 10 amp SPST relays. Each relay in the module is individually
controlled. The module is designed to support general purpose switching which require high power.
Each relay is wire to the I/O connector using 16 AWG. Wire. The front panel connectors are Burndy type
MSD 50 pin connectors. The Interface and mechanical construction meets the specification of the
VXIbus System Specification, rev 1.2 through 1.4.
This module is a high power general purpose switch. The power relays have the following rating:
Max. switched power: 300 W or 2000 VA
Max. switched current: 10 Amp
Max. switched voltage: 150 VDC or 380 VAC
The relays are UL rated at 10 A @30VDC or 10 A @ 250 VAC. The 3000-43 is a registered based VXI
module. All 48 relays are controlled via three 16-bit program registers. The registers are accessed by
the controller in high speed data transfer using 16 bit or 32 bit data format using ASCOR’s VXImax™
technology. The state of each relay can be read by the VXI controller.
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Manual 07500860 Model 3000-43
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Operation Manual
Chapter 4 Block Diagram
48 Channels
Analog Groundplane
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Manual 07500860 Model 3000-43
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Operation Manual
Chapter 5 Controls and Indicators
The following controls and indicators are provided to select and display the functions of the ASCOR
3000-43 Module’s operating environment.
5.1 VXI Logical Address
The Logical Address Switch is dual circular switches, D1 and D2 which are located at the rear of the
module. The address can be set to any value between 1 and 255 (decimal) or 1 and FF (hexadecimal),
(address 0 is reserved for the resource manager). However, the Module fully supports Dynamic
Configuration as defined in Section F of the VXI specification, address 255 (FF) should be selected only if
the Resource Manager also supports Dynamic Configuration.
5.2 LEDs
The following LEDs are visible at the Module’s front panel to indicate the
status of the module’s operation:
5.2.1 “BUS” LED
This green color LED is normally off and will flash on when the module is addressed by the system.
5.2.2 “PWR” LED
This red color LED is normally on when the Module is Powered up.
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Manual 07500860 Model 3000-43
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Operation Manual
Chapter 6 Internal Settings
The following items are inside the module and can be reached by removing the side cover.
6.1 Fuse
The ASCOR VXI 3000-43 uses a 10 Amp fuse in the +5 Volt line and is located on
the Mother Board (MB) assembly.
6.2 VXIbus Interrupt Level Selection
The VXIbus interrupt level is set with three bits in the “3Eh” register.
See the section on “A16 ADDRESS SPACE REGISTER DESCRIPTION”.
The interrupt level is factory set to “no interrupt”.
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Manual 07500860 Model 3000-43
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Operation Manual
Chapter 7 Specifications
SPST relays: 48
Electrical:
Max. Switching Voltage (DC/Peak AC, Resistive) 150 DC, 250 VAC
Max. Switching Current (DC/Peak AC, Resistive) 10 Amps
Max. Power Rating (DC/Peak AC, Resistive) 300 Watts or 2000VA
Life Expectancy (@ Signal <<1.0V, 0.010A) 10,000,000
Contact resistance: << 0.400 ohms
Mechanical:
Thickness: 1.200 inches
Width: 10.317 inches
Length: 13.78 inches
Weight: 3 lbs.
Connectors:
Front Panel: (J1) 50 Pos, Recpt A Key
Burndy, Typ, MSD50PM-58A
(J2) 50 Pos, Recpt B Key
Burndy, Typ, MSD50PM-58B
Mate: 50 Pos, Plug A Key
Burndy, Typ, MSD50RM-118A
50 Pos, Plug B Key
Burndy, Typ, MSD50RM-118B
Installation Kit: Installation Kit, 89800410 , available on
request (Optional). Includes a
full complement of mating connectors.
Environmental Specifications
Temperature:
Operating: 0º to 55ºC
Storage: - 40º to 75ºC
Relative Humidity:
Operating: 0 to 90% non-condensing
Storage: 0 to 95% non-condensing
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Manual 07500860 Model 3000-43
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Operation Manual
Chapter 8 Register Map
8.1 Memory Map
A16 Space
Offset (hex) This offset is added to the A16 Base Address of the module. The A16 Base
Address for the Coaxial Switch Matrix is equal to the VXIbus logical address
assigned to the Coaxial Switch Matrix shifted left six times and ORed with
hex C000. These registers reside in the VXI Interface circuitry on the
Motherboard (85002340).
00 VXIbus ID Register
02 Device Type Register
04 VXIbus Status/Control Register
06 Offset Register
3E ASCOR Relay Control Register
A24 Space The A24 Base Address of the 3000-43 can be derived from the value stored
in the Offset Register (06h). To obtain the A24 base address, take the 8 most
significant bits of the Offset register and map them to the 8 most significant
bits of the A24 Base Address. All other bits in the A24 Base Address are set
to zeroes.
A subset of the ASCOR 3000-43 Custom Registers are relay registers.
See connector assignments for pin and channels assignments with associated relays.
3000-43 Relay Registers
8000h
Relays K1-16
8002h
Relays K17-32
8004h
Relays K33-48
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Manual 07500860 Model 3000-43
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Operation Manual
8.2 Switch Matrix Register Map
The following diagram shows the signal name and register assignments for the switch matrices.
DESCRIPTION: 48 SPST RELAYS
PCB NUMBER:85002340
@MINORHEADING = MSB
LSB
MODE:
32
MODE:
16
15(3
1)
14(3
0)
13(2
9)
12(2
8)
11(27
)v
10(2
6)
9(2
5)
8(2
4)
7(2
3)
6(2
2)
5(2
1)
4(2
0)
3(1
9)
2(1
8)
1(1
7)
0(1
6)
8000h-
lower
8000h
K16
K15
K14
K13
K12
K11
K10
K9
K8
K7
K6
K5
K4
K3
K2
K1
8000h-
upper
8002h
K32
K31
K30
K29
K28
K27
K26
K25
K24
K23
K22
K21
K20
K19
K18
K17
8004h-
lower
8004h
K48
K47
K46
K45
K44
K43
K42
K41
K39
K38
K37
K36
K35
K34
K33
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Manual 07500860 Model 3000-43
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Operation Manual
Switch Matrix Register Map (Continued)
REGISTER: 8000h, MODE: 16/32 bit
FUNCTION: Relays K1-16
BIT
CONNECTION
RELAY
0
no:J1-A, c:J1-B
K1
1
no:J1-C, c:J1-D
K2
2
no:J1-E, c:J1-F
K3
3
no:J1-H, c:J1-J
K4
4
no:J1-K, c:J1-L
K5
5
no:J1-M, c:J1-N
K6
6
no:J1-P, c:J1-R
K7
7
no:J1-S, c:J1-T
K8
8
no:J1-U, c:J1-V
K9
9
no:J1-W, c:J1-X
K10
10
no:J1-Y, c:J1-Z
K11
11
no:J1-a, c:J1-b
K12
12
no:J1-c, c:J1-d
K13
13
no:J1-e, c:J1-f
K14
14
no:J1-h, c:J1-j
K15
15
no:J1-k, c:J1-m
K16
REGISTER: 8000h, MODE: 32 bit@ BITS 16-31
REGISTER: 8002h, MODE: 16 bit
FUNCTION: K17-32
BIT
CONNECTION
RELAY
0 (16)
no: J1-n@ c: J1-p
K17
1 (17)
no: J1-r@ c: J1-s
K18
2 (18)
no: J1-t@ c: J1-u
K19
3 (19)
no: J1-v@ c: J1-w
K20
4 (20)
no: J1-x@ c: J1-y
K21
5 (21)
no: J1-z@ c: J1-AA
K22
6 (22)
no: J1-BB@ c: J1CC
K23
7 (23)
no: J1-DD@ c: J1-EE
K24
8 (24)
no: J2-A@ c: J2-B
K25
9 (25)
no: J2-C@ c: J2-D
K26
10 (26)
no: J2-E@ c: J2-F
K27
11 (27)
no: J2-H@ c: J2-J
K28
12 (28)
no: J2-K@ c: J2-L
K29
13 (29)
no: J2-M@ c: J2-N
K30
14 (30)
no: J2-P@ c: J2-R
K31
15 (31)
no: J2-S@ c: J2-T
K32
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Manual 07500860 Model 3000-43
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Operation Manual
REGISTER: 8000h, MODE: 32 bit@ BITS 16-31
REGISTER: 8004h, MODE: 16 bit
FUNCTION: K33-48
BIT
CONNECTION
RELAY
0 (16)
no: J2-U@ c: J2-V
K33
1 (17)
no: J2-W@ c: J2-X
K34
2 (18)
no: J2-Y@ c: J2-Z
K35
3 (19)
no: J2-a@ c: J2-b
K36
4 (20)
no: J2-c@ c: J2-d
K37
5 (21)
no: J2-e@ c: J2-f
K38
6 (22)
no: J2-h@ c: J2-j
K39
7 (23)
no: J2-k@ c: J2-m
K40
8 (24)
no: J2-n@ c: J2-p
K41
9 (25)
no: J2-r@ c: J2-s
K42
10 (26)
no: J2-t@ c: J2-u
K43
11 (27)
no: J2-v@ c: J2-w
K44
12 (28)
no: J2-x@ c: J2-y
K45
13 (29)
no: J2-z@ c: J2-AA
K46
14 (30)
no: J2-BB@ c: J2-CC
K47
15 (31)
no: J2-DD@ c: J2-EE
K48
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Manual 07500860 Model 3000-43
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Operation Manual
8.3 Connector Configuration
CONNECTOR - J1 CONNECTOR - J2
CONN.
TO
CONN.
RELAY
CONN.
TO
CONN.
RELAY
J1-A
TO
J1-B
K1
J2-A
TO
J2-B
K25
J1-C
TO
J1-D
K2
J2-C
TO
J2-D
K26
J1-E
TO
J1-F
K3
J2-E
TO
J2-F
K27
J1-H
TO
J1-J
K4
J2-H
TO
J2-J
K28
J1-K
TO
J1-L
K5
J2-K
TO
J2-L
K29
J1-M
TO
J1-N
K6
J2-M
TO
J2-N
K30
J1-P
TO
J1-R
K7
J2-P
TO
J2-R
K31
J1-S
TO
J1-T
K8
J2-S
TO
J2-T
K32
J1-U
TO
J1-V
K9
J2-U
TO
J2-V
K33
J1-W
TO
J1-X
K10
J2-W
TO
J2-X
K34
J1-Y
TO
J1-Z
K11
J2-Y
TO
J2-Z
K35
J1-a
TO
J1-b
K12
J2-a
TO
J2-b
K36
J1-c
TO
J1-d
K13
J2-c
TO
J2-d
K37
J1-e
TO
J1-f
K14
J2-e
TO
J2-f
K38
J1-h
TO
J1-j
K15
J2-h
TO
J2-j
K39
J1-k
TO
J1-m
K16
J2-k
TO
J2-m
K40
J1-n
TO
J1-p
K17
J2-n
TO
J2-p
K41
J1-r
TO
J1-s
K18
J2-r
TO
J2-s
K42
J1-t
TO
J1-u
K19
J2-t
TO
J2-u
K43
J1-v
TO
J1-w
K20
J2-v
TO
J2-w
K44
J1-x
TO
J1-y
K21
J2-x
TO
J2-y
K45
J1-z
TO
J1-AA
K22
J2-z
TO
J2-AA
K46
J1-BB
TO
J1-CC
K23
J2-BB
TO
J2-CC
K47
J1-DD
TO
J1-EE
K24
J2-DD
TO
J2-EE
K48
* ALL CONNECTIONS ARE BI-DIRECTIONAL
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