Astra ONYX 936 User manual

1 YEAR LIMITED WARRANTY
936
• Astro Pneumatic Tool Co. warrants our products to the original user against defective material or workmanship for a
period of 1 year from the date of 1st use. Astro reserves the right to determine whether the product failed because of
defective material, workmanship or other causes and to charge back for missing parts. Astro Pneumatic Tool Co., at its
discretion, will repair products covered under this warranty free of charge. The original user is to return the product
(with the exceptions listed below) with the distributor’s name, address, adequate proof of date of purchase or a copy of
warranty card, and a short note explaining the problem. Failures caused by accident, alteration, or misuse are not
covered by this warranty.
• Astro Pneumatic Tool Co. or its authorized service representatives must perform all warranty repairs. Any repair to the
product by unauthorized service representatives voids this warranty. The rights under this warranty are limited to the
original user and may not be transferred to subsequent owners.
• This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness
for a particular purpose. Some states do not allow the exclusion of limitations of incidental or consequential damages
so the above limitations may not apply to you.
WARNING
Study, understand and follow all instructions provided with this product.
Read these instructions carefully before installing, operating, servicing or
repairing this tool. Keep these instructions in a safe accessible place.
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING 1-800-221-9705 FOR INSTRUCTIONS
907
GEAR DRIVEN
HEAVY DUTY
AIR SAW

02
Gear Driven Heavy Duty Air Saw936
INTENDED USE OF THE TOOL
The 936 Air Saw is designed to cut mild steel up to 1/4" thick, as well as other materials your blade is
designed for. Only use blades with universal 1/2" shanks not exceeding 6" in length. Do not use this tool
outside of the designed intent. Never modify the tool for any other purpose or use.
BEFORE USE
Before use, check the parts diagram and part number listing on page 5 to make sure all parts are
included. If any parts are missing or damaged, please call your distributor.
SPECIFICATIONS:
Strokes per Minute: 7,000
Ave. Air Consumption: 4.0 CFM
Max. Rec. Air Pressure: 90 psi
Air Inlet: 1/4"
Net Weight: 3.0 lbs
Length: 12.2" (310mm)
PRODUCT INFORMATION
• Industry leading gear-driven
design with 250% more cutting
capacity than standard air saws
• Cut quicker and thicker up to
1/4" (6.4mm) mild steel
• Accepts universal 1/2" shank
standard saw blades
Stroke Length: 10mm
Cutting Capacity: 1/4" (6.4mm)
Recommended Hose Size: 3/8"
Sound Pressure Level: 88 dB
Includes: 6"-14T, 3-5/8" - 32T, 3-5/8"-24T
CAUTION: TO HELP PREVENT PERSONAL INJURY.
• Use of this product can expose you to chemicals including ethylene glycol, gasoline vapors and
engine exhaust, which are known to the State of California to cause cancer, birth defects, or
reproductive harm. For more information, visit www.P65Warnings.ca.gov. Always wear ANSI
approved safety equipment, safety glasses and clothing when using this product.
Study, understand, and follow all instructions provided with this product. Failure to read and follow
all warnings and operating instructions may result in damages and serious injury or death.
• Always wear ANSI approved goggles when using this product. (Users and Bystanders).
• Never use this tool for any application other than for which it was designed.
• Only use accessories designed for this tool.
• Never alter or modify this tool in any way.
• Improper operation and/or maintenance of the tool, modification of the tool, or use of the tool with
accessories not designed for it could result in serious injury or death.
• Always select the correct accessories of the correct size and design for the job that you are
attempting to perform.
• Always work in a clean, safe, well-lit, organized and adequately equipped area.
• Do not begin repairs without assurance that vehicle is in secure position, and will not move during repair.
• Users of this tool should review the chemical composition of the work surface and any products used
in conjunction with this tool for any such chemicals prior to engaging in any activity that creates dust
and/or microscopic particles.
• Users should obtain the Material Safety Data Sheets for all identified chemicals, either from the
manufacturer or their employer, and proceed to study, understand, and follow all instructions and
warnings for exposure to such chemicals.
• Some examples of these chemicals are: lead from lead based paints; crystalline silica from bricks,
cement and other masonry products; and arsenic and chromium from chemically treated lumber. A
listing of the chemicals can be obtained at www.oehha.ca.gov under Propoisition 65.
• In order to reduce their exposure to such chemicals, users should always:
- work in well-ventilated areas.
WARNING
- wear appropriate safety equipment and clothes that are
specifically designed to filter out microscopic particles.

• The tool shall not be used in potentially explosive atmospheres.
• Disconnect the air hose before changing or adjusting any inserted tools.
• Before using tool, please confirm all couplings and plugs are fixed securely. An air hose that is under
pressure may lash out when disconnected and could lead to serious injuries.
• Prevent loose clothes, long hair or any other personal accessories from coming close to moving
parts to reduce the risk of being caught, trapped or drawn into the rotating spindle.
• Excessive high air pressure that exceeds the maximum pressure may cause injuries to user.
• Exposure to strong vibration for extended time may cause harm to operator.
• Be aware of the rotation direction before starting the tool to reduce hazardous situations due to
unexpected rotation direction.
• WATCH YOUR STEP! Leaving excess hose unattended near working area or walk path could
result in injury or death.
• Wearing eye/face protection could reduce the danger to person from high speed splinters being
emitted from the tool or work surface.
• Wearing correct breathing protection will help avoid inhaling dust or debris from work process that
can be harmful to your health.
• High sound levels can cause permanent hearing loss. Use hearing protection while operating tool.
• Due to the material being processed, there may be a risk of explosion or fire. Be aware of work
surface dangers prior to beginning work.
• There is a risk of being cut due to high speed rotation. Do not touch high speed rotating disc.
• This power tool is not insulated. If contact is made with an electric current, injury may occur.
• Dust created by sanding, sawing, grinding, drilling and other related activities may expose the user to
dust and/or microscopic particles that may contain chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm.
03
Gear Driven Heavy Duty Air Saw936
MAINTENANCE INSTRUCTION
LUBRICATION:
Before connection of the hose, apply 4 to 5 drops
of a good quality air tool oil at the air inlet.
After 3 to 4 hours of operation, oiling may be
necessary again.
TIGHTNESS OF PARTS:
Regularly check whether all connection parts are
fastened securely. Follow this procedure daily
before beginning work.
DISPOSAL:
Follow national legislation of waste disposal.
STORAGE:
Avoid storing the tool in a location subject to high
humidity. If the tool is left unused, the residual
moisture inside the tool can cause rust. Before
storing and after operation, oil the tool at the air
inlet with a good quality air tool oil and run it for a
short period.
ORDERING SERVICE PART:
For further operational and handling information
or for replacement of parts and components,
contact the sales agent from where you purchased
the tool, or the service division of our company,
phone number 800-221-9705.
* When ordering parts and components, give
each part number, name, and quantities.
WARNING

Pitch Pipe Back
Toward Air Receiver
Oil and Water Extractor should be at least 25 ft. from the compressor.
Further if possible.
Oil and Water
Extractor
PIPE SIZE, I.D. (Inches)
OPERATION
To properly maintain tool, grease can be applied as needed. To grease
tool remove tap screw (#26) with hex wrench supplied. Force grease
into location using grease kit. Always turn off the air supply, drain hose
of air pressure and detach tool from air supply before installing,
removing or adjusting any part or accessory on this tool, or before
performing any maintenance on this tool.
NOTE: During operation, safety goggles should always be worn to
guard against flying rust and chips(users & bystanders).
TO CHANGE BLADES
1. Detach tool from air supply.
2. Use (#51) hex wrench
provided to loosen (#26 &
#33) set screws.
3. Insert blade into
blade guide (#29) and
retighten (#26&#33)
set screws.
TO ADJUST BLADE GUARD
1. Detach tool
from air supply.
2. Use (#51) 3mm
hex wrench
provided to loosen
(#46) set screw.
3. Adjust (#30) saw blade guard
to desired position and
retighten (#46) set screw.
04
Gear Driven Heavy Duty Air Saw936
SUGGESTED AIR LINE CONNECTION
The oil and water extractor should not be mounted on or near the air compressor.
The temperature of air is greatly increased during compression. As the air cools down to room
temperature, in the air line, on its way to the Air Power Tool, the moisture contained in it condenses.
Thus, for maximum effectiveness, the oil and water extractor should be mounted at some point in the
air supply system where the temperature of the compressed air in the line is likely to be lowest.
Air lines must be properly drained daily. Each low point in an air line acts as a water trap. Such points
should be fitted with an easily accessible drain. See diagram below. Pitch all air lines back towards the
compressor so that condensed moisture will flow back into the air receiver where it can be drained off.
Drain daily.
Install Drain
at Each Low Point
COMPRESSOR UNIT
Drain Daily
Drain Daily
Drain Daily
25 FEET OR MORE
Air Flow
(CFM)
10
20
30
40
50
70
50
1/2"
3/4"
3/4"
1"
1"
1"
100
3/4"
3/4"
3/4"
1"
1"
1"
150
3/4"
3/4"
1"
1"
1"
1-1/4"
200
3/4"
1"
1"
1"
1-1/4"
Length of Pipe (feet)
26 33
29
45
48
46 27
26
30
45
48
46 27
26

Call 1.800.221.9705 for questions concerning performance of the product or other inquiries.
PARTS LIST
Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
936-01
936-02
936-03
936-04
936-05
936-06
936-07
936-08
936-09
936-10
936-11
936-12
936-13
936-14
936-15
936-16
936-17
936-18
Pinion
Lock Ring
Bearing (609zz)
Spring Pin ( 2.5x4)
Front End Plate
Spacer
Rotor Blade
Rotor
Cylinder
Ball Bearing (696ZZ)
Rear End Plate
Housing
Spring Pin ( 3x28)
Spring Pin ( 2.5x20)
Exhaust Sleeve
O-Ring (S022.4)
Inlet Bushing
Valve Shaft
Index Part No. Description
1
1
2
3
1
1
4
1
1
1
1
1
1
1
1
1
1
1
Qty
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
936-19
936-20
936-21
936-22
936-23
936-24
936-25
936-26
936-27
936-28
936-29
936-30
936-31
936-32
936-33
936-34
936-35
936-36
O-Ring (P4)
Throttle Valve
Valve Spring
O-Ring
Valve Screw
Throttle Lever
Housing Cover
Set Screw (M6*0.75P)
Housing
Chuck Guide
Spindle
Work Guide
Chuck Bush
Bush
Set Screw (M6*1P)
Adjust Ring
CAM
Transmission Shaft
Index Part No. Description
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
Qty
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
936-38
936-39
936-40
936-41
936-42
936-43
936-44
936-45
936-46
936-47
936-48
936-49
936-50
936-51
5SAW
5SAWR
Ball Bearing
Spacer
Gear
Spacer
Bearing Plate
Ball Bearing
O-Ring
Screw
Screw
Cap
Washer
Saw Blade 14T
Heat Insulation Cover
Hex. Wrench
5pc Blade Set 24TPI
5pc Blade Set 32TPI
Index Part No. Description
2
1
1
1
1
1
1
1
1
1
1
1
1
1
05
Gear Driven Heavy Duty Air Saw936
PARTS BREAKDOWN
1
2
3345
6
7
8
9
10 11
12
18
19
20
21
22
23
25
14
13
15
16
17
24
47
42 41
40
39 36
35
45
48
31
49
52
53
28
26 33
4
4
29
46
43
44
38
34
27
26
38
32
32
30
51
50