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AstroStart RS-623 User manual

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2-WAY
REMOTE CONTROL ENGINE STARTER
INSTALLATION MANUAL
MODELS RS-623
RS-711XR
DESIGNED
FOR ALL
HYBRID,
GAS-AND
DIESEL-POWERED
AUTOMOBILES
THIS PRODUCT MUST BE INSTALLED BY
QUALIFIED PERSONNEL.
WHEN THIS PRODUCT IS INSTALLED ON A VEHICLE
WITH MANUAL TRANSMISSION, THE INSTALLATION
MUST INCLUDE A MANUAL INTERFACE
(SOLD SEPARATELY - No. RS-MI).
188 ST-FRANÇOIS XAVIER
DELSON, QUEBEC J5B 1X9
MORE DETAILED INFORMATION CAN BE FOUND IN THE
"DEALER” SECTION OF OUR WEBSITE
WWW.ASTROFLEX.COM/DEALER
AND IN THE ASTROCHART PROGRAM
ISBRS711 07 07
NOTICE TO INSTALLERS!
The control module in this kit
must be installed according to
the type of vehicle on which it is to be used.
It is delivered in “Manual” mode, with factory
programming: see programming level 16.
Please read the following warnings
before proceeding with installation!
WARNING!
INSTALLATION ON VEHICLE
WITH AUTOMATIC TRANSMISSION:
When set to “Automatic” mode, the control
module does not take gearshift lever position
into account when remote starting, as this
function is factory-installed on most new vehicles.
To ensure safe installation of
this product, check the following:
1. Ensure that vehicle cannot be remote started while in
gear.
2. Also ensure that gearshift lever cannot be moved out of
“Park” position without depressing brake pedal.
If engine can be started while transmission is in
gear or gearshift lever can be moved out of “Park”
position without depressing brake pedal, call our
Technical Suport Department at 1-800-461-8223.
A TECHNICAL ADVISOR WILL GIVE YOU AN
APPROPRIATE, SAFE SOLUTION FOR THE MAKE
AND MODEL OF VEHICLE YOU ARE WORKING ON.
WARNING!
INSTALLATION ON VEHICLE
WITH MANUAL TRANSMISSION:
When set to “Manual” mode, the control
module does not take gearshift lever
position into account when remote starting.
It is designed to require the user to ensure
the gearshift lever is in “neutral” position to
enable reception of a start command.
To ensure safe installation of
this product, check the following:
3. Ensure that all vehicle door pinswitchs are operational
and parking brake is functional (i.e. capable of
immobilizing vehicle).
4. When installation is complete, check the doors and the
hatchback (by opening each one individually) to ensure
that opening any of them interrupts the safety sequence
which allows the system to perform a remote start.
5. Ensure that it is impossible to access the vehicle
gearshift lever without opening a door or the hatchback.
For convertible vehicles, it is strongly recommended
to add a (microwave) motion detector to prevent remote
start if activity is detected near the gearshift lever.
6. Be sure to give user manual to customer.
7. Be sure to affix the two warning stickers in the appropriate
locations:
•the smaller one must be visible on the driver’s side
window;
•the other must be affixed near the hood latch.
8. Be sure to hang the “For your safety” card from rear-view
mirror.
If gearshift lever can be accessed without opening any
door, or if any door (no matter which one) can be opened
without interrupting the safety sequence, call our Technical
Support Department toll-free at 1-800-461-8223.
A TECHNICAL ADVISOR WILL GIVE YOU AN
APPROPRIATE, SAFE SOLUTION FOR THE MAKE
AND MODEL OF VEHICLE YOU ARE WORKING ON.
DIAGNOSTIC CODES
Code
Reason for interruption
1 Enginestopsignal sentbyremotecontrol/pulseinput.
2 Engine stop signal sent by depressing brake pedal.
4
No tach reading (RPM).
Note: If the engine is not running during a start cycle, it is
normal for no tach signal to be generated. This situation
may arise if the vehicle is equipped with an immoblilization
system (anti-theft); ensure that any such system is suitably
interfaced.
5 Hood open.
6 Enginestopsignal sentbymanual interface(invalidsequence).
7 Ignition key already in “ON” position.
8 Main switch “OFF”.
9 Runtime elapsed.
10
Failure to start after three attempts.
Note: If the engine starts and then suddenly stops during a
start cycle, the vehicle may be equipped with an
immobilization system (anti-theft); ensure that any such
system is suitable interfaced.
11 Tach signal already detected during start attempt.
12 RPM above 3400. Note: May be due to number of cylinders
incorrectly set.
13 RPM below idle speed. Note: May be due to number of
cylinders incorrectly set.
14 Safety sequence interrupted by parking brake.
15 Safety sequence interrupted by door being opened.
16 Internal failure.
17 Module programmed via receiver connector (MultiTest II).
18 Power supply below 8VDC or above 15VDC or system
improperly grounded.
19 Manual interface incorrectly connected to remote start
module.
20 Set to “Manual Transmission” mode by system.
21 System reset.
SAFETY SEQUENCE NOT ACCEPTED
If the control module refuses to validate the safety sequence, note
that the code must be read before the brakes are applied or a start
command is emitted, as these actions will replace the existing code
by a code “6” and you will have no indication of the reason for the
failure to start.
If no code is generated, the manual interface may be the cause for
one of the following reasons:
•A door was open.
•The parking brake had not been applied.
•The engine was not running at the time of the sequence (no
power to ignition or no tachometer signal detected).
PROGRAMMING CHARTS
TRANSMITTER CODE LEARNING
LEVEL1
INITIAL PROGRAMMING (RESET) 




TRANSMITTER CODE LEARNING 




NORMAL OPERATION 




TACHOMETER SIGNAL
LEVEL2
NUMBER OF CYLINDERS PER TACHOMETER CIRCUIT
1CYLINDER 


2CYLINDERS 


3-4CYLINDERS 


5-6CYLINDERS 


8CYLINDERS 


10CYLINDERS 


12CYLINDERS 


NO-SIGNAL (TACHLESS)MODE 


STARTER DISENGAGE
800RPM(TACHLESS TYPE 1)


500RPM(TACHLESS TYPE 2)


500RPM(TACHLESS TYPE 3)


800RPM(TACHLESS HYBRID)


ENGINE CONFIGURATION
LEVEL3
ENGINE TYPE
GASOLINE 
DIESEL 
GLOW PLUGS DELAY (DIESEL ONLY)
15SEC.

30SEC.

GLOW PLUG POLARITY
POSITIVE CIRCUIT

NEGATIVE CIRCUIT

RUNTIME
GASOLINE DIESEL 
2MIN. 4MIN.


4MIN. 8MIN.


8MIN. 16MIN.


18MIN. 36MIN.


ORIGINAL ALARM - DOME LIGHT - ANTITHEFT
LEVEL4
OEMSECURITY SYSTEM REARMING
DISABLED 

TYPE 1

TYPE 2

DOME LIGHT
DISABLED

ENABLED

ANTITHEFT SYSTEM
DISABLED


PASSIVE


ACTIVE


PROGRAMMABLE OUTPUT #1
H3-4 - BROWN
LEVEL5
PROGRAMMABLE OUTPUT #2
H3-3 - WHITE/BLUE
LEVEL6
PROGRAMMABLE OUTPUT #3
H3-2 - WHITE
LEVEL7
PROGRAMMABLE OUTPUT #4
H3-1 - VIOLET
LEVEL8
PROGRAMMABLE FUNCTION RELAY
H11
LEVEL9
ACCESSORY CIRCUIT RELAY
H1 - YELLOW WIRE
LEVEL10
PARKING LIGHT CIRCUIT RELAY
H1 - GREEN WIRE
LEVEL11
DEFAULT OPTION LEVEL 
PARKING LIGHTS 11





MANUAL SEQUENCE VALID STATUS
(LEVELS 5,6,7AND 8)





ACTIVATED WHILE RUNNING 9 




IGNITION 




PULSE BEFORE START /UNLOCK 5 




START 




ACTIVATED5SEC.WHILE RUNNING 




ACCESSORIES 10





PULSE AFTER STOP /LOCK 6 




UNLOCK 1ST TX 




UNLOCK 2ND TX 




2ND UNLOCK 




TRUNK RELEASE 7 




HORN 




DOME LIGHT 8 




PANIC STATUS 




REAR WINDOW DEFOGGER 




UTILITY 1 




UTILITY 2 




UTILITY 3 




UTILITY 4 




DOOR LOCK OPTIONS
LEVEL12
PULSE BEFORE START ON UNLOCK OUTPUT
DISABLED 
ENABLED 
PULSE AFTER START ON LOCK OUTPUT
DISABLED

ENABLED

DOOR UN/LOCK PULSE DURATION
0.7SECOND

2.8SECONDS

AUTOMATIC DOOR UN/LOCKING
DISABLED

ENABLED

UNLOCK PULSE TYPE
SINGLE

DOUBLE

DURATION OF UTILITY OUTPUTS 1 & 2
LEVEL13
UTILITY 1
0.7SECOND 

15SECONDS 

1MINUTE 

8MINUTES 

UTILITY 2
0.7SECOND


15SECONDS


1MINUTE


8MINUTES


REAR WINDOW DEFOGGER
0.7SECOND

8MINUTES

MISCELLANEOUS
LEVEL14
ENGINE OVER-REV DETECTION
DISABLED 
ENABLED 
HOOD SWITCH TYPE
NORMALLY CLOSED

NORMALLY OPEN

PULSE BEFORE ON TRUNK RELEASE COMMAND
DISABLED

ENABLED

COMMUNICATION PROTOCOL –ASTROLINK PORT
DISABLED


DATA TO DATA


SENTINEL - HORN CONFIRMATIONS
LEVEL15
HORN CONFIRMATION PULSE
DISABLED 

LONG (73MS) 

MEDIUM (35MS) 

SHORT (20MS) 

CONFIRMATION ON 2ND COMMAND
DISABLED

ENABLED

SENTINEL MODE THRESHOLD TEMPERATURE
-5°C(23°F)


-15°C(5°F)


-20°C(-4°F)


-30°C(-22°F)


VEHICLE TYPE - SAFETY SEQUENCE
LEVEL16
TURBO MODE
DISABLED 

1MINUTE 

2MINUTES 

VEHICLE TYPE
MANUAL TRANSMISSION

AUTOMATIC TRANSMISSION

SAFETY SEQUENCE ACTIVATION
2PARKING BRAKE ACTIVATION


1PARKING BRAKE ACTIVATION


INITIALIZED BY TX -END BY TX


INITIALIZED BY TX
-END BY CLOSING DOOR


+
F2 - 10A
H11 PROGRAMMABLE RELAY
See level 10
J1
PARKING LIGHT POLARITY
PROGRAMMING JUMPER
(H1 – GREEN)
F1 – 25A
F3 – 25A
PROGRAMMING DIP
DIAGNOSTIC LED
COMMON (30)
N.C. (87A)
N.O. (87)
H10 ACCESSORY INTERFACES
-
H1 POWER SUPPLY / POWER OUTPUTS
RED: 12VDC INPUT (+)
ORANGE:
IGNITION OUTPUT (+) – PROTECTED BY F1 (25A)
YELLOW: ACCESSORY OUTPUT (+) - PROTECTED BY F3 (25A)
(PROGRAMMABLE - SEE LEVEL 10)
GREEN: PARKING LIGHTS OUTPUT (±) – POWERED BY F1 (25A)
(PROGRAMMABLE - SEE LEVEL 11)
RED/BLACK : 12VDC INPUT (+)
BLUE: STARTING OUTPUT (+) - PROTECTED BY F1 (25A)
H2 UN/LOCK OUTPUT
BROWN: LOCK OUTPUT (-) 500mA
RED: 12VDC OUTPUT (+) 500mA
BLUE: UNLOCK OUTPUT (-) 500mA
H3 PROGRAMMABLE OUTPUTS
VIOLET: PROGRAMMABLE OUTPUT #4 (-) 200mA - SEE LEVEL 8
WHITE: PROGRAMMABLE OUTPUT #3 (-) 200mA - SEE LEVEL 7
WHITE/BLUE: PROGRAMMABLE OUTPUT #2 (-) 200mA - SEE LEVEL 6
BROWN: PROGRAMMABLE OUTPUT #1 (-) 200mA - SEE LEVEL 5
YELLOW: PULSE START INPUT (-)
H4 ON/OFF SWITCH
H5 ANTENNA / RECEIVER
H6 CONTROL SIGNALS
GREEN: OUTPUT WHEN RUNNING (-) 200mA
BLACK/RED: INTERRUPT INPUT (-) - HOOD SWITCH
WHITE/GREEN: INTERRUPT INPUT (+) - BRAKE
BLACK: GROUND (-)
NO CONNECTION
BLACK/GREEN: TACHOMETER SIGNAL INPUT
H7 ASTROLINK
H8 MANUAL INTERFACE
H9 OTHER OUTPUTS (-)
GREEN: HORN OUTPUT (-) 200mA
ORANGE/WHITE: GLOW PLUGS INPUT (±)
ORANGE: ANTITHEFT OUTPUT (-) 200mA