ATD Tools ATD?10525 User manual

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ATD‐10525
12VCORDLESSLITHIUMIONDRILL&DRIVERCOMBOKIT
InstructionManual
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KNOWYOURPRODUCT
(DRILL)
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1.Keylesschuck
2.Torqueadjustmentcollar
3.Speedselector
4.Forward/reverseselector
5.Battery
6.Batteryreleasebuttons
7.Variablespeedswitch
8.LEDlight
9.QuickBatteryCharger
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DrillSpecifications:
Motor:12V
Chargetime:90minutes
Noloadspeed:0–350/min,0–1150/min
Chuck:10mmKeyless
Torque:11ft.lbs.
Battery:1.3AhLithiumIon
Weightwith1battery:1.05kg
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KNOWYOURPRODUCT
(DRIVER)
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1.QuickReleasechuck
2.Torqueadjustmentcollar
3.Speedselector
4.Forward/reverseselector
5.Battery
6.Batteryreleasebuttons
7.Variablespeedswitch
8.LEDlight
9.QuickBatteryCharger
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DriverSpecifications:
Motor:12V
Chargetime:90minutes
Noloadspeed:0–350/min,0–1150/min
Chuck:QuickReleaseChuck
Torque:11ft.lbs.
Battery:1.3AhLithiumIon
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THISSECTIONCONTAINSIMPORTANTSAFETYANDOPERATINGINSTRUCTIONSFORYOURBATTERYCHARGER.
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Danger!Ifthebatterypackcaseiscrackedordamaged,donotinsertintocharger.Thereisadangerofelectric
shockorelectrocution.
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Warning!Donotallowanyliquidtogetinsidecharger.Electricshockmayresult.Tofacilitatecoolingofthe
batterypackafteruse,avoidplacingthechargerorbatterypackinawarmenvironmentsuchasinametalshed,
oranun‐insulatedtrailer.
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OTHERPRECAUTIONS:
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•Beforeusingthecharger,readallinstructionsandcautionarymarkingsoncharger,batterypackand
productusingthebatterypack.
•Thischargerisnotintendedforanyusesotherthanchargingrechargeablebatteries.Anyotherusemay
resultinriskoffire,electricshockorelectrocution.
•Donotplaceanyobjectontopofthechargerorplacethechargeronasoftsurfacethatmayresultin
excessiveinternalheat.Placethechargerinapositionawayfromanyheatsource.
•Toreduceriskofdamagetotheelectricplugandcord,pullbytheplugratherthanthecordwhen
disconnectingthecharger.
•Makesurecordislocatedsothatitwillnotbesteppedon,trippedover,orotherwisesubjectedto
damageorstress.
•Anextensioncordshouldnotbeusedunlessabsolutelynecessary.Useofanimproperextensioncord
couldresultintheriskoffire,electricshockorelectrocution.
•Donotoperatechargerifithasreceivedasharpblow,beendroppedorotherwisedamagedinanyway.
Haveitcheckedbyanelectricianorpowertoolrepairer.
•Donotdisassemblecharger.Takeittoanelectricianorpowertoolrepairerwhenserviceorrepairis
required.Incorrectreassemblingmayresultinariskofelectricshock,electrocutionorfire.
•Toreduceriskofelectricshock,unplugchargerfromtheoutletbeforeattemptinganycleaning.Removing
thebatterypackwillnotreducethisrisk.
•Neverattempttoconnect2chargerstogether.
•DONOTstoreorusethetoolandbatterypackinlocationswherethetemperaturemayreachorexceed
104ºF(40ºC)(suchasoutsideshedsormetalbuildingsinsummer).
•Thechargerisdesignedtooperateonstandardhouseholdelectricalpower(110voltsAC).
•Donotattempttouseitwithanyothervoltage!
•Thebatterypackisnotfullychargedoutofthecarton.Firstreadthesafetyinstructionsandthenfollow
thechargingnotesandprocedures.
•Thelongestlifeandbestperformancecanbeobtainedifthebatterypackischargedwhentheair
temperatureisbetween64‐75ºF(18‐24ºC).Donotchargethebatterypackinanairtemperature
below50ºF(10ºC)orabove104ºF(40ºC).Thisisimportantandwillpreventdamagetothebatterypack.
•Donotincineratethebatterypackevenifitisseriouslydamagedoriscompletelywornout.Thebattery
canexplodeinafire.
•Neverattempttoopenthebatterypackforanyreason.Iftheplastichousingofthebatterypackbreaksor
cracks,immediatelydiscontinueuseanddonotrecharge.
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Warning!Readallsafetywarningsandallinstructions.Failuretofollowthewarningsandinstructionsmayresult
inelectricshock,fireand/orseriousinjury.Saveallwarningsandinstructionsforfuturereference.Theterm
"powertool"inallofthewarningsreferstoyourmains‐operated(corded)powertoolorbattery‐operated
(cordless)powertool.
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1)Workareasafety
a) Keepworkareacleanandwelllit.Clutteredanddarkareasinviteaccidents.
b) Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofflammableliquids,gases
ordust.Powertoolscreatesparkswhichmayignitethedustorfumes.
c) Keepchildrenandbystandersawaywhileoperatingapowertool.Distractionscancauseyoutolose
control.
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2)Electricalsafety
a) Powertoolplugsmustmatchtheoutlet.Nevermodifythepluginanyway.Donotuseanyadapterplugs
withearthed(grounded)powertools.Unmodifiedplugsandmatchingoutletswillreduceriskofelectric
shock
b) Avoidbodycontactwithearthedorgroundedsurfacessuchaspipes,radiators,rangesandrefrigerators.
Thereisanincreasedriskofelectricshockifyourbodyisearthedorgrounded.
c) Donotexposepowertoolstorainorwetconditions.Waterenteringapowertoolwillincreasetheriskof
electricshock.
d) Donotabusethecord.Neverusethecordforcarrying,pullingorunpluggingthepowertool.Keepcord
awayfromheat,oil,sharpedgesormovingparts.Damagedorentangledcordsincreasetheriskofelectric
shock.
e) Whenoperatingapowertooloutdoors,useanextensioncordsuitableforoutdooruse.Useofacord
suitableforoutdoorusereducestheriskofelectricshock.
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3)Personalsafety
a) Stayalert,watchwhatyouaredoingandusecommonsensewhenoperatingapowertool.Donotusea
powertoolwhileyouaretiredorundertheinfluenceofdrugs,alcoholormedication.Amomentof
inattentionwhileoperatingpowertoolsmayresultinseriouspersonalinjury.
b) Usepersonalprotectiveequipment.Alwaysweareyeprotection.Protectiveequipmentsuchasdustmask,
non‐skidsafetyshoes,hardhat,orhearingprotectionusedforappropriateconditionswillreducepersonal
injuries.
c) Preventunintentionalstarting.Ensuretheswitchisintheoff‐positionbeforeconnectingtopowersource
and/orbatterypack,pickinguporcarryingthetool.Carryingpowertoolswithyourfingerontheswitchor
energizingpowertoolsthathavetheswitchoninvitesaccidents.
d) Removeanyadjustingkeyorwrenchbeforeturningthepowertoolon.Awrenchorakeyleftattachedto
arotatingpartofthepowertoolmayresultinpersonalinjury.
e) Donotoverreach.Keepproperfootingandbalanceatalltimes.Thisenablesbettercontrolofthepower
toolinunexpectedsituations.
f) Dressproperly.Donotwearlooseclothingorjewelry.Keepyourhair,clothingandglovesawayfrom
movingparts.Looseclothes,jewelryorlonghaircanbecaughtinmovingparts.
g) Ifdevicesareprovidedfortheconnectionofdustextractionandcollectionfacilities,ensuretheseare
connectedandproperlyused.Useofthesedevicescanreducedust‐relatedhazards.
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4)Powertooluseandcare
a) Donotforcethepowertool.Usethecorrectpowertoolforyourapplication.Thecorrectpowertoolwill
dothejobbetterandsaferattherateforwhichitwasdesigned.
b) Donotusethepowertooliftheswitchdoesnotturnitonandoff.Anypowertoolthatcannotbe
controlledwiththeswitchisdangerousandmustberepaired.
c) Disconnecttheplugfromthepowersourceand/orthebatterypackfromthepowertoolbeforemaking
anyadjustments,changingaccessories,orstoringpowertools.Suchpreventivesafetymeasuresreduce
theriskofstartingthepowertoolaccidentally.
d) Storeidlepowertoolsoutofthereachofchildrenanddonotallowpersonsunfamiliarwiththepower
toolortheseinstructionstooperatethepowertool.Powertoolsaredangerousinthehandsofuntrained
users.
e) Maintainpowertools.Checkformisalignmentorbindingofmovingparts,breakageofpartsandanyother
conditionthatmayaffectthepowertoolsoperation.Ifdamaged,havethepowertoolrepairedbefore
use.Manyaccidentsarecausedbypoorlymaintainedpowertools.
f) Keepcuttingtoolssharpandclean.Properlymaintainedcuttingtoolswithsharpcuttingedgesareless
likelytobindandareeasiertocontrol.
g) Usethepowertool,accessoriesandtoolbitsetc.inaccordancewiththeseinstructionsandinthemanner
intendedfortheparticulartypeofpowertool,takingintoaccounttheworkingconditionsandtheworkto
beperformed.
h) Useofthepowertoolforoperationsdifferentfromthoseintendedcouldresultinahazardoussituation.
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5)Service
a) Haveyourpowertoolservicedbyaqualifiedrepairpersonusingonlyidenticalreplacementparts.Thiswill
ensurethatthesafetyofthepowertoolismaintained.
b) Ifthesupplycordisdamaged,itmustbereplacedbythemanufacturer,itsserviceagentorsimilarly
qualifiedpersonsinordertoavoidahazard.
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OverChargingProtection
Thisfeatureensuresthatthebatteryisneverovercharged.Whenthebatteryhasreacheditsfullchargecapacity
thechargerwillshutoffprotectingtheinternalcomponentsofthebatteryfrombeingdamaged.
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OverDischargeProtection
Aninternalcomponentofthebatterypackisanoverdischargeprotector.Thisfeaturewillstopthebatteryfrom
dischargingbeyondtherecommendedlowestsafetyvoltage.
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OverHeatProtection
ThebatteryhasaninternalThermistorcutoffsensorwhichwillceasethechargingcycleifthebatterybecomes
hotduringthechargingprocess.ThisThermistorsensorwillalsostopthebatteryfromoperatingshouldthe
batterybecometoohotduringtheoperationofthetool.Thiscanhappenwhenthetoolisoverloadedorbeing
usedforextendedperiodsoftime.Upto30minincoolingtimemayberequireddependingonambient
temperatureandoperationbeingperformed.
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OverCurrentProtection
Shouldthebatterybeoverloadedandthemaximumcurrentdrawbeexceededthebatterywilltemporarilystop
workingtoprotecttheinternalcomponents.Thebatterywillresumetonormaloperationoncetheexcessive
currentdrawhasreturnedtonormalsafelevel.Thismaytakeafewseconds.

ShortCircuitProtection
Ifthebatterypackwastoshortcircuittheshortcircuitprotectorwouldimmediatelystopthebatterypackfrom
operating.Thiswillensurethatnofurtherinternalcomponentsofthebatteryorthetoolsaredamaged.



Thedrillhasbeenshippedinalowchargecondition,andrequireschargingpriortouse.

•Plugthecharger(9)intoa120Vpoweroutlet.Ensurethatthecharger(9)isonaflatisonaflatsurface.
•Insertthebattery(5)intothecharger(9).Therecessofthebatteryterminalswillhaveafirmconnection.
•Uponpropercontacttheredandgreenlightwillilluminateonthecharger(9).
•Thebattery(5)willtake90minutestocharge.Chargingstartsautomatically.Removethebattery(5)from
thechargerafter90minutes.
•
NOTE:Iflightonthecharger(9)failstocomeon:
•Checkthechargingadaptor(9)issecurelypluggedintothewalloutletandisswitchedon.
•Checkthebattery(5)isfirmlyseatedontothecharger(9).

InitialCharge
•Whentheunitisonchargetheredandgreenlightwillbeondisplay.
•Thegreenlightwillappearonlywhenthebatteryisfullycharged.
•Chargeyourbatteryfor90minutesthenuseituntilitrunsdownandonlyslowlyoperates.
•Repeatthischargeanddischargeprocessapproximately4‐5times,thiswillensurethatthebatteryis
performingtoitshighestcapacity.

ImportantChargingNotes
•Thechargerandbattery(5)maybecomewarmtotouchwhilecharging.Thisisanormalcondition,and
doesnotindicateaproblem.
•Usethechargeratnormalroomtemperaturewheneverpossible.Topreventoverheating,donotcover
thechargeranddonotchargethebattery(5)indirectsunlightornearheatsources.
Ifthebattery(5)doesnotchargeproperly:
1. Checkcurrentatpoweroutletbyplugginginalamporotherappliance.
2. Ifchargingproblemspersist,havethecompletedrillcheckedbyanelectricianorapowertoolrepairer.
NOTE:IfbatteryislowordeadanddisplaysgreenchargedLED,refertoThermalvoltageprotectionnotebelow.
Coolingmayberequired.







Thermalvoltageprotectionindication
Intheeventthatthethermalorvoltageprotectioncircuithasbeenactivatedthebatterywillceasetooperate.
Thiscanhappenwhenthetoolhasbeenusedforextendedperiodsorworkedhardwithlargedrillbitsor
accessories.IfyouplacethebatteryonthechargertheLEDlightswillgiveyoutheappearancethatthebatteryis
fullycharged.Leavethebatteryonthechargertochargefor90minutes.Thebatterymaytakethefull90minutes
tochargeasthebatterymayneedtocooldownortheprotectioncircuittobereset.Thiswillthenallowthe
chargertobeginchargingthebatteryandresumenormaloperation.



Alwaysswitchoffthedrillbeforeinsertionorremovalofthebattery(5).

InstallingtheBattery
•Holdingthedrilluprightandpickingupthebattery(5)inyouropposite
hand.Placetwofingersoverthebatteryreleasebuttons(6)andinsertthe
battery(5)untilitclicksintoplace(SeeFig.2).
•Donotuseexcessiveforcewheninsertingthebattery(5).Ifthebattery(5)
doesnotslideineasily,itisnotbeinginsertedcorrectly.Itisalsopossible
thattherecouldbedamagetothebattery(5),batteryterminalsorthe
drill.

RemovingtheBattery
Depressboththebatteryreleasebuttons(6)andgentlypullthebattery(5)outof
thedrill.

Battery
Thelengthofservicefromeachchargingcyclewilldependonthetypeofworkyouaredoing.Thebattery(5)in
thisdrillhavebeendesignedtoprovidemaximumtroublefreelife.Toobtainthelongestpossiblebatterylife,we
suggestthefollowing:
•Storeandchargeyourbattery(5)inacoolarea.Temperaturesaboveorbelownormalroomtemperature
willshortenbatterylife.
•Neverstorebatteriesinadischargedcondition.Rechargethemimmediatelyaftertheyaredischarged.
•Allbatteriesgraduallylosetheircharge.Thehigherthetemperaturethequickertheylosetheircharge.If
youstoreyourdrillforlongperiodsoftimewithoutusingit,rechargethebatterieseverymonthortwo.
Thispracticewillprolongbatterylife.




VariableSpeedSwitch
TurnthedrillONbydepressingthevariablespeedswitch(7).Toturnthedrill
OFFreleasethevariablespeedswitch(7)(SeeFig.3).Thespeedcanbevaried
from0tomaximumineithergear,dependingonthepressureappliedtothe
variablespeedswitch(8).Thiswayyoucanselectthebestpossiblespeedfor
thejobrequired.



ChangingtheDirectionofRotation
Thedirectionofrotationcanbechangedwiththeforward/reverseselector(4).
Thisislocatedabovethevariablespeedswitch(7)(seeFig.4).Toselectthe
forwarddrillingposition,pushtheforward/reverseselector(4)hardleft.To
selectthereversedrillingposition,pushtheforward/reverseselector(4)hard
right.Thevariablespeedswitch(7)canbelockedoffbypushingthe
forward/reverseselector(4)intothemiddleofboththeforwardandreverse
positions.Donotchangethedirectionofrotationwhilethekeylesschuck(1)is
inmotion.

SpeedControl
Thedrillhasa2speedgearbox.Thespeedselector(3)islocatedonthetopof
thedrill(seeFig.5).Firstgearhasarangeof0‐350/min.Secondgearhasa
rangeof0‐1150/min.

TorqueSettings(Tighteningpowerofyourdrill)
Whenusingyourdrillforvariousdrivingapplications,itbecomesnecessaryto
increaseanddecreasethepowerandtorqueinordertopreventthepossibility
ofdamagingscrewheads,threads,workpieces,etc.Ingeneral,powerand
torqueshouldcorrespondtothedifficultyofthescrewtobedriven.Iftorqueistoohigh,thescrewscanbe
damagedorbroken.

ToAdjustTorque
•Locatethearrowonthefrontofthedrillhousing(seeFig.6).
•Identifythetorquesettingsand1drillsettingonthetorqueadjustment
collar(2).
•Rotatethetorqueadjustmentcollar(2)tothedesiredsetting,aligning
therequirednumberonthetorqueadjustmentcollar(2)withthe
arrowonthedrillhousing.
•Toincreaseordecreasetorque,rotatethetorqueadjustmentcollar(2).

Thelowerthenumber,thelowerthetorquesetting.Thehigherthenumber,thehigherthetorquesetting.Always
checkthatthecorrecttorqueisselectedbypracticingonscrapmaterialpriortocarryingoutajob.Thetorque
settingrequiredtodrivescrewswilldifferwithdifferentmaterials.Startwiththetorquesettingonthenumber
youthinkisappropriate(Eg:4)andsimplyincreasethetorqueadjustmentcollartoahighernumberifthescrew
headisnotsittingflushwithyourworkpiece.Removethescrewafteradjustingandre‐drivethescrewbackinto
theworkpieceuntilthecorrecttorqueadjustmentleavesthescrewheadflushwithyourworkpiece.

KeylessChuck
Akeylesschuck(1)isincludedonyourdrilltoallowforeasyinstallationandremoval
ofbits/accessories.Toopenandclosethekeylesschuck(1),rotatethechuckbody
withyourotherhand(seeFig.7).Thearrowsonthechuckindicateinwhichdirection
torotatethechuckbodyinordertoGRIP(tighten)orRELEASE(unlock)thedrillbit.
Warning!Donotholdthechuckbodywithonehandandusepowerofthedrillto
tightenorloosenthechuckjaws.Thechuckbodycouldslipandyourhandcould
comeincontactwitharotatingaccessory.Thiscouldcauseanaccidentresultingin
personalinjury.




InstallingDrillorDriverBits
•Removethebattery(5)fromthedrill.
•Openorclosethekeylesschuck(1)toapointwheretheopeningisslightly
largerthanthedrillordriverbityouintendtouse.
•Insertthedrillordriverbitintothekeylesschuck(1),ensuringtheendof
thedrillordriverbitdoesnottouchthescrewinsidethekeylesschuck(1).
•Tightenthekeylesschuck(1)ontodrillordriverbitasabove(SeeFig.8).

RemovingDrill/DriverBits
•Removethebattery(5)fromthedrill.
•Loosenthekeylesschuck(1)asdescribedpreviously.
•Removethedrillordriverbitfromthekeylesschuck(1).
Note:Donothandledrillbitswithoutglovesasdrillbitsandotheraccessoriesaresharporcanbehotafteruse,
thiscancausepersonalinjury.

GeneralHintsforDrillinginallMaterials
•Alwaysusesharpdrillbits.
•Marktheplacewhereyouwouldliketheholetobedrilled.
•Commencewithaslowspeedtostartthehole(seesection"SpeedControl"fordirectionsonhowtodo
this).
•Reduceyourpressureonthedrillwhenthedrillbitisabouttobreakthroughthematerial.

MetalDrilling
•Supportthinmaterialwithapieceofscrapwood.
•Useacenterpunchtomarkthepositionofthehole.
•Ifdrillingalargehole,useasmallsizedrillbitfirsttoestablishapilotholethenusetherequiredlargesize
drillbit.
•UseonlyHSS(highspeedsteel)drillbitsorthoserecommendedformetaluse.
•Whendrillingintoironorsteel,useacoolinglubricantsuchasthinoil.Withaluminum,useturpentineor
paraffin.Withbrass,copperandcastiron,usenolubricantbutwithdrawthedrillregularlytoassist
cooling.

WoodDrilling
•Marktheplacewhereyouwanttodrillwithapunchoranail.
•Toavoidsplinteringonbreakthrough,eitherclampapieceofscrapwoodtothebackofyourworkpieceor
continuetheholefromthebackofthewoodwhenthedrillbitfirstbreaksthrough.

LEDLight
•Thedrillhas1LEDLight(8)builtintotheunit.TheLEDlightislocatedabovethevariablespeedswitch.
•TheLEDlight(8)turnsonautomaticallywhenyoudepressthevariablespeedswitch(7).
•TheLEDlightilluminatesdarkareasintightcornerstoassistwithdrillingandscrewdriving.Thishelps
achieveamoreaccurateresultinyourworkpiece.
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

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•Whennotinuse,thedrillshouldbestoredinadry,frostfreelocation,outofreachofchildren.
•Keepventilationslotsofthedrillcleanatalltimesandpreventanyforeignmatterfromentering.
•Ifthehousingofthedrillrequirescleaning,donotusesolventsbutamoistsoftclothonly.
•Blowouttheventilationslotswithcompressedairperiodically.
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Note:ATDTools,Incwillnotberesponsibleforanydamageorinjuriescausedbyrepairofthedrillbyan
unauthorizedpersonorbymishandlingofthedrill.
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Limitedsparepartsareavailablesubjecttoavailability.
PleasecontactyourlocalATDdistributortoordertherequiredspareparts.
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PRT10525‐01‐REPLACEMENTDRILLW/OBATTERY
PRT10525‐02‐REPLACEMENTDRIVERW/OBATTERY
PRT10525‐03‐REPLACEMENTLI‐IONBATTERY
PRT10525‐04‐REPLACEMENTFASTCHARGER
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Powertoolsthatarenolongerusableshouldnotbedisposedofwithhouseholdwastebutinan
environmentallyfriendlyway.Pleaserecyclewherefacilitiesexist.Checkwithyourlocalcouncil
authorityforrecyclingadvice.Recyclingpackagingreducestheneedforlandfillandrawmaterials.
Reuseofrecycledmaterialdecreasespollutionintheenvironment.Pleaserecyclepackagingwhere
facilitiesexist.Checkwithyourlocalcouncilauthorityforrecyclingadvice.
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CONTENTS:
1x12VCordlessLithiumIonDrill
1x12VCordlessLithiumIonDriver
1xQuickBatterCharger
2xLithiumIonBattery
1xSoftbag
1xInstructionmanual
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WARRANTY
1YEARREPLACEMENTWARRANTY
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THISWARRANTYANDCONFIRMEDRECEIPT(S)SHOULDBERETAINEDBYTHECUSTOMERATALLTIMES
Thewarrantyisonlymadeavailablebyreturningtheproducttothepointofsale.
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PURCHASEDFROM:________________________________________________
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DATEPURCHASED:________________________________________________
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INVOICE/RECIEPTNUMBER:_________________________________________
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YourATD10525iswarrantedforaperiodof12monthsfromtheoriginaldateofpurchase.Thiswarrantyisvalid
fordefectsinworkmanshipormaterialsonly,andishandledatthepointofsale.
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Thewarrantygivenonthistoolisagainstdefectsinworkmanshipandmaterialsonly.Anymisuse,abuseor
accidentaldamageisnotcoveredbywarranty.Thefollowingactionswillalsoresultinthewarrantybeingvoid:
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•Ifthetoolhasbeenoperatedonasupplyvoltageotherthanthatspecifiedonthetool.
•Ifthetoolshowssignsofdamageordefectscausedbyorresultingfromabuse,accidentsoralterations.
•Ifthetoolisdisassembledortamperedwithinanyway.
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Note:Warrantyexcludesconsumablepartssuchascarbonbrushes,drillanddriverbitsandchucks.
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[Affixreceiptorinvoicehereforsafekeeping]