Atlantic ATL F10E2-1.28 CRVBB User manual

Fuel oil burner
ATL F10E2-1.28 CRVBB - Type 075509
ATL F10E2-1.28 PRVBB - Type 105579
ATL F10E2-1.33 PRVFFBB - Type 105581
(for alféa hybrid duo)
01081
Installation instructions
Intended for the qualified professional
To be kept by the user for consultation at a
later date
400000612 - D
www.atlantic.fr
www.atlanticbelgium.be
Document : 1552- 4- 02/2013
FR NL EN DE

Installation instructions "1552 - EN"
Declaration of conformity CE
Declaration of compliance D.R. 17/07/2009 - BE
Manufacturer SPM SAS
2, avenue Josué Heilmann
Z.I. de Vieux-Thann
F - 68800 Vieux-Thann
;[phone]
[phone]
Issued by See end of notice
We hereby certify that the range of equipment specified below is in accordance with the format stated in the
EC declaration of comformity, that it is manufactured and distributed in accordance with the regulations and
requirements in european directives and with the regulations and requirements defined in the Royal Decree
dated 17/07/2009.
Product type Fuel oil burner
Models ATL F10E2-1
Applied standards Royal Decree dated 17/07/2009
BImSchV 2010
Fire protection VKF
Air protection LRV 92
Standard EN 267
2004/108/EC Electromagnetic Compatibility Directive
Reference Standards: EN 55.014 - EN 61000
2006/95/EC Low Voltage Directive
Reference Standard: EN 60.335
Inspecting organisation GWI - 15705 - 12/02/2007
Measured values
NOx < 81 mg/kWh ; CO < 27 mg/kWh
Date : 02/2013 Signature
Chairman
M. Philippe Weitz

Contents
Installation instructions "1552 - EN"
Security Measures..................................................................................................................................................4
Important information ............................................................................................................................................4
Burner description..................................................................................................................................................5
1 Brief description .................................................................................................................................................................. 5
2 Dimensions ......................................................................................................................................................................... 5
3 Technical data..................................................................................................................................................................... 6
4 Main parts ...........................................................................................................................................................................7
Command and safety box BB-LEV-P..................................................................................................................10
Installation.............................................................................................................................................................11
1 Maintenance...................................................................................................................................................................... 13
2 Checking the flame detection cell (IRD 1010)................................................................................................................... 13
3 Nozzle selection................................................................................................................................................................ 14
4 Fuel oil nozzle assembly ................................................................................................................................................... 14
5 Check the position of the combustion head and the ignition electrodes ........................................................................... 14
6 Positioning the mechanism ............................................................................................................................................... 15
7 Fuel and electrical connections......................................................................................................................................... 15
Adjustment............................................................................................................................................................16
1 Recommended Settings.................................................................................................................................................... 16
2 Setting the burner.............................................................................................................................................................. 17
Checking and maintenance.................................................................................................................................18
Electrical diagram.................................................................................................................................................19
Operating incidents..............................................................................................................................................20
Spare parts - ATL F10E2-1...................................................................................................................................21

4
Installation instructions "1552 - EN"
Security Measures
• Installation must be carried out in accordance with current laws.
• Current safety and accident prevention regulations must be respected at all times.
• Burner assembly, start up, operation and maintenance (inspection, servicing, repair) must be carried out by qualified, properly
trained personnel.
• Only the manufacturer is authorised to undertake repair work on the electrotechnical parts, flame detection devices and other
safety equipment.
• Changes and modifications not specified in this document and which may cause serious malfunction to the burner are
prohibited..
•All work, except for adjusting the burner, shall only be carried out after the burner has stopped and after the power
supply has been disconnected.
• We shall not accept any responsibility for any damage and disturbance arising from not following these instructions !
The flame tube temperature is high. The baffle temperature is high. Handle with care.
Important information
Handing over the system to the user
• When the system is being handed over to the user, the installation engineer shall draw particular attention to the actions that
the user is authorised to carry out (when the burner is on safety for commissioning the system) and to the actions and
modifications that may only be undertaken by qualified personnel. Please refer to "User Instructions" supplied with this
document.
• The user must ensure that only a qualified professional has maintained the burner.
•This document is an integral part of the burner. Please keep it carefully in the furnace room near to the appliance.
Installation maintenance
To get the most out of your burner and to avoid operating difficulties, make a a qualified technician carries out the following :
• Cleaning the combustion head.
• Replacing the fuel oil nozzle.
• Replacing the electrodes (if required).
• Checking the burner's operation.
• Checking and cleaning the boiler.
• Checking and cleaning the chimney.
• Checking and cleaning the new air heater input.
For wearing parts, see the list of spare parts at the end of these instructions.
Used symbols
Caution danger !
Risk of injury and damage to equipment.
Attention must be paid to the warnings on safety of persons and equipment.
Specific information. Information must be kept in mind to maintain comfort.
, , Assembly stage.
1, 2, 3Markers.

5
Installation instructions "1552 - EN"
Burner description
1 Brief description
ATL F10E2-1 range burners are compact fuel burners which meet standards on burners with air flow adjustment:
• They are delivered with cables connected.
• They are fitted to the boiler using a welded flange
• All of the parts are assembled on an easily accessible plate.
• The plate containing the parts is located for optimal maintenance.
• Flame surveillance is carried out by an infra red cell.
• Ignition is by electronic transformer.
• The nozzle line is reheated.
Envisaged use
ATL F10E2-1 range burners are designed to specifically operate with "hot water furnaces" for heating premises and domestic hot
water.
• Fuel: standard fuel oil and low-sulphur fuel oil (max. viscosity: 6 mm²/s at 20°C).
2 Dimensions
Dimensions (in mm)
Possible drill holes in the fire box door
Leave a minimum space of 0.80 m behind the burner, free of any obstacles to allow for maintenance.
01083

6
Installation instructions "1552 - EN"
3 Technical data
(1) Power at an altitude of 400 m and at a temperature of 20°C. Calorific power of fuel oil: LHV = 11.86 kWh/kg.
(2) Fuel: domestic fuel (max viscosity 6 mm²/s to 20°C).
Power curves according to the EN 267 standard
(mbar) Fire box counter pressure
Burners ATL F10E2-1.28 ATL F10E2-1.33
Operation 1 stage 1 stage
Nominal output (kW) (1) 21 28 27 33
Fuel flow (Kg/h)(2) 1.8 2.4 2.3 2.8
Power consumption (W) 210 210
Nominal power of the motor (W) 90 90
Sound level at 1 m (dBA) 63 63
Net weight (kg) 12 12
Gross weight (kg) 14 14

ATL F10E2-1.28 CRVBB
ATL F10E2-1.28 PRVBB ATL F10E2-1.33 PRVFFBB
1.5
01084
1.0
0.8
0.6
0.4
0.2
0
15 20 25 30 35
1.2
1.4
2.0 2.5
21 28
3.0
27
1
2
Kg/h
kW

7
Installation instructions "1552 - EN"
4 Main parts
1Fuel pump 13 Flame display record
2Motor 14 Air valve adjustment button
3Reset button 15 Housing
4Wiring base frame and control and safety control box 16 Air enclosure
5Recirculation slot adjustment screw 17 Fuel supply pipes
6Ignition transformer 18 Air inlet
7Part plate 19 Ignition electrode
8Flame tube 20 Filler
9Intermediate tube 21 air nozzle
10 Recirculation slot 22 Combustion head
11 Head air pressure measurement point 23 Filling line
12 Flame detection cell (Infrared cell) 24 Pre-heater
01085
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
21
22
23
20 24
18

8
Installation instructions "1552 - EN"
Fuel pump
It is a self aspirating geared pump which turns to the right(seen from above):
- Includes input filter and fuel pressure regulator.
- It is adjusted using a dual tube system but this may be changed to a single tube system.
The single tube system is illegal in some countries. Please check existing legislation.
Carefuly empty the fuel pump during start up.
Technical characteristics
Combustion head
1Solenoid valve
2Manometer measurement socket (Pressure)
3Nozzle output
4Fuel return (Dual tube/single tube conversion)
5Fuel aspiration
6Fuel filter
7Vacuum gauge measurement socket (Depression)
8Pressure pump setting screw : from 9 bars to 15 bars
Fuel pump SUNTEC AS 47
Ambient temperature (under the cover) 50°C
Manufacturer's pressure margin 7 - 15 bar
Max depression 0.35 bar
Max permitted pressure on entry 2 bar
Max permitted pressure on blocking 2 bar
Max pump air flow at 10 bar 45 l/h
Burner Combustion head
ATL F10E2-1.28 MB824
ATL F10E2-1.33 MB 827/22
00992

9
Installation instructions "1552 - EN"
Base with cables for Command and safety box BB-LEV-P
1Fuel heater connection
2Flame detection cell connection
3Reset button
4Motor connection
5Electro-valve connection
67 pole connector
Burner to furnace connector
7Green LED Ignited Burner on
Off Burner off
8Transformer connection
9Earth connection to the parts plate
00302
1
2
3
4
5
6
7
8
9

10
Installation instructions "1552 - EN"
Command and safety box BB-LEV-P
Operating cycle
If there is no voltage between L1 and T1 and the green LED on the command and safety box is off even though a thermostatic
request is pending, replace the command and safety box
The command and safety box is a safety device which must only be stacked on the base or removed when the
current has been switched off by the main heating installation switch.
The command and safety box is a safety device which must not be opened.
Information on the operation of the command and safety box (BB-LEV-P)
• If the burner is safe (Steady red light) : Press the reset button on the command and safety box for 1 second(s) to restart the
burner.
• Pressing the button for 3 s will shut down the burner.
FFlame detection
ZIgnition
MBurner motor
FT Unblocking the fuel heater
VSolenoid valve
OV Fuel pre-heater
SA External breakdown indicator
ta Fuel heater reheating time : 55 70 seconds (400 s max)
tv Pre-ignition and preventilation time: 15 seconds
tf Surveillance time for flare: 5 seconds
ts Safety time: 5 seconds
tn Post-ignition time: 7 seconds
tb Post-ventilation time = 30 s