Atlantis splash Tech R60 User manual

Tech R60 1st Stage
Service Manual
ATLANTIS TECH R60 1st STAGE

TECH R60 1ST STAGE
Diaphragm Balanced Regulator 1ST STAGE
• Maximum working pressure 3500psi (232 bar)
• Intermediate pressure 140PSI
• 135-145PSI
• Five 3/8 intermediate pressure ports
• Two 7/16 high pressure ports
• Chromium plated brass body
• Stainless steel springs
• Yoke or DIN
• For cold water

SPECIFICATIONS
ATLANTIS TECH R60
AIR FLOW 33 cu. ft. (935 liters/min). @ 1 atmosphere
INHALATION RESISTANCE 0.9” -2.0” (2.3 - 5.08 cm) w.c. @ 1 atmosphere
EXHALATION RESISTANCE 0.6” (1.52 cm) w.c. max. @ 1 atm.
RECOMMENDED LUBRICANT LTI Christo-Lube 111®
ATLANTIS TECH R60 FIRST STAGE REGULATOR
TYPE Balanced diaphragm with dry environmental seal.
WEIGHT Yoke (0.94 kg) DIN (0.75 kg)
INTERSTAGE PRESSURE 135-145 psi (9.4-10 bar) (140 psi, nominal)
# LOW PRESSURE PORTS 5 (3/8”-24 UNF)
# HIGH PRESSURE PORTS 2 (7/16”-20 UNF)
MATERIALS Body -------- CDA-360 Brass
O-rings ----- Buna-N

1
2
3
4
5
6
7
8
9
10
12
13
14
15
31
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
11
32
33
34
ANNUAL SERVICE
REPLACEMENT PARTS

FIRST STAGE REGULATOR
Diaphragm Balanced Regulator 1ST STAGE
‧ Maximum working pressure 35 00psi(232 bar)
‧ Low pressure port swivel assembly for
versatile positioning
‧ Intermediate p ressure 140 PSI
‧ Five 3/8-24 UNF-2B intermediate press ure ports
‧ Two 7/16-20 UNF-2B high pressure ports
‧ Chromium plated brass bod y
‧ Stainless steel springs
‧ YOKE OR DIN
‧ FOR COLD WATER
N O I T E M N O D E S C R I P T I O N Q ' T Y
1 0 1 1 1 Y O K E K N O B 1
2 0 0 5 5 3 5 0 0 P S I Y O K E 1
3 0 1 3 3 Y O K E R E T A I N E R 1
4 0 1 1 3 F I L T E R 1
5 2 - 0 1 1 - 0 2 O - R I N G 1
6 0 1 1 8 D U S T C A P 1
7 0 1 3 2 S T Y L E D I S K 1
8 0 2 3 1 M A I N H O U S I N G 1
9 0 2 2 9 L I F T E R 1
1 0 0 2 0 6 D I A P H R A G M 1
1 2 0 2 0 8 S P R I N G S E A T 1
1 3 0 2 0 9 S P R I N G W A S H E R 2
1 4 0 2 1 0 M A I N S P R I N G 1
1 5 0 2 1 2 A D J U S T S C R E W 1
1 6 0 2 1 3 H P S E A T 1
1 7 0 2 1 5 B A L A N C E S P R I N G 1
1 8 2 - 0 0 6 - 0 2 O - R I N G 1
1 9 2 - 0 1 1 - 0 2 O - R I N G 1
2 0 2 - 0 1 6 - 0 1 O - R I N G 1
2 1 0 2 2 8 B A L A N C E P L U G 1
2 2 3 - 9 0 4 - 0 1 O - R I N G 2
2 3 0 1 0 8 H P P L U G 2
2 4 3 - 9 0 3 - 0 1 O - R I N G 4
2 5 0 1 0 9 L P P L U G 4
2 6 0 1 1 4 D I N H O U S I N G 1
2 7 0 1 1 6 D I N W H E E L 1
2 8 2 - 0 1 2 - 0 2 O - R I N G 1
2 9 0 1 1 5 D I N R E T A I N E R 1
3 0 2 - 1 1 2 - 0 2 O - R I N G 1
3 1 0 2 2 5 D I A P H R A G M C L A M P 1
3 2 0 2 2 3 T R A N S P I S T O N 1
3 3 0 2 2 6 S I L I C O N E D I S K 1
3 4 0 2 2 2 E N V C A P 1
D I A P G R A G M B A L A N C E R E G P A R T L I S T
FIRST STAGE REGULATOR
Diaphragm Balanced Regulator 1ST STAGE
‧ Maximum working pressure 35 00psi(232 bar)
‧ Low pressure port swivel assembly for
versatile positioning
‧ Intermediate p ressure 140 PSI
‧ Five 3/8-24 UNF-2B intermediate press ure ports
‧ Two 7/16-20 UNF-2B high pressure ports
‧ Chromium plated brass bod y
‧ Stainless steel springs
‧ YOKE OR DIN
‧ FOR COLD WATER
N O I T E M N O D E S C R I P T I O N Q ' T Y
1 0 1 1 1 Y O K E K N O B 1
2 0 0 5 5 3 5 0 0 P S I Y O K E 1
3 0 1 3 3 Y O K E R E T A I N E R 1
4 0 1 1 3 F I L T E R 1
5 2 - 0 1 1 - 0 2 O - R I N G 1
6 0 1 1 8 D U S T C A P 1
7 0 1 3 2 S T Y L E D I S K 1
8 0 2 3 1 M A I N H O U S I N G 1
9 0 2 2 9 L I F T E R 1
1 0 0 2 0 6 D I A P H R A G M 1
1 2 0 2 0 8 S P R I N G S E A T 1
1 3 0 2 0 9 S P R I N G W A S H E R 2
1 4 0 2 1 0 M A I N S P R I N G 1
1 5 0 2 1 2 A D J U S T S C R E W 1
1 6 0 2 1 3 H P S E A T 1
1 7 0 2 1 5 B A L A N C E S P R I N G 1
1 8 2 - 0 0 6 - 0 2 O - R I N G 1
1 9 2 - 0 1 1 - 0 2 O - R I N G 1
2 0 2 - 0 1 6 - 0 1 O - R I N G 1
2 1 0 2 2 8 B A L A N C E P L U G 1
2 2 3 - 9 0 4 - 0 1 O - R I N G 2
2 3 0 1 0 8 H P P L U G 2
2 4 3 - 9 0 3 - 0 1 O - R I N G 4
2 5 0 1 0 9 L P P L U G 4
2 6 0 1 1 4 D I N H O U S I N G 1
2 7 0 1 1 6 D I N W H E E L 1
2 8 2 - 0 1 2 - 0 2 O - R I N G 1
2 9 0 1 1 5 D I N R E T A I N E R 1
3 0 2 - 1 1 2 - 0 2 O - R I N G 1
3 1 0 2 2 5 D I A P H R A G M C L A M P 1
3 2 0 2 2 3 T R A N S P I S T O N 1
3 3 0 2 2 6 S I L I C O N E D I S K 1
3 4 0 2 2 2 E N V C A P 1
D I A P G R A G M B A L A N C E R E G P A R T L I S T
11 0207 DIAPHRAGMWASHER 1
COLDWATERDIAPHRAGM

SERVICE KIT LIST R60 1st Stage
NO PART NO DESCRIPTION Q'TY
4 0113 FILTER 1
5 2- 011-02 O-RING 1
10 0206 DIAPHRAGM 1
11 0207 DIAPHRAGM WASHER 1
16 0213 HP SEAT 1
18 2- 006-02 O-RING 1
19 2- 011-02 O-RING 1
20 2- 016-01 O-RING 1
22 3- 904-01 O-RING 2
24 3- 903-01 O-RING 4
28 2- 012-02 O-RING 1
30 2- 112-02 O-RING 1
33 0226 COLD WATER DIAPRAGM 1

Torque Specications:
Description Item # Torque
DIAPHRAGM CLAMP 31 25-30 ft/lb(34-40 N.M)
YOKE RETAINER 3 23-25 ft/lb (31.19-33.90 N.M)
DIN HOUSING 26 16-18 ft/lb (21.70-24.41 N.M)
DIN RETAINER 29 120-130 In/lb (13.56-14.69 N.M)
HP BALANCE PLUG 21 40-45 In/lbs (4.52-5.10 N.M)
PORT PLUGS 25, 23 35-40 In/lbs (3.96-4.52 N.M)
ENV CAP 35 HARD HAND TIGHT – With rubber pads
HOSE INLET END 2-3 ft/lb (3-4 Nm)
HOSE OUTLET END 2-3 ft/lb (3-4 Nm)

3.1 SERVICE TOOL LIST
TORQUE WRENCH
FIXTURE HOLDLE AND
FIXTURE BLOCK
13/16” HEX DEEP SOCKET
1” HEX DEEP SOCKET 1/4” HEX BIT SOCKET
PIN SPANNER WRENCH
4MM HEX BIT SOCKET
STAINLESS HANDLE BAR
TORSION BAR
O-RING TOOL SET
YOKE-RETAINER WRENCH
6MM HEX BIT SOCKET
Service Tools List:
FIXTURE HOLDER AND
FIXTURE BLOCK

SERVICE PROCEDURES FOR THE ATLANTIS TECH R60
Before you begin disassembly of the regulator, test the rst and second stages for output
pressures and leakage. Pre-testing in this way will help the technician to pinpoint any specic
problems requiring repair.

SERVICE PROCEDURES FOR THE R60
The work area must be clean and well lit, with clean compressed air available to blow sand
and dirt from parts.