Atlantis splash Tech R60 User manual

Tech R60 1st Stage
Service Manual
ATLANTIS TECH R60 1st STAGE

TECH R60 1ST STAGE
Diaphragm Balanced Regulator 1ST STAGE
• Maximum working pressure 3500psi (232 bar)
• Intermediate pressure 140PSI
• 135-145PSI
• Five 3/8 intermediate pressure ports
• Two 7/16 high pressure ports
• Chromium plated brass body
• Stainless steel springs
• Yoke or DIN
• For cold water

SPECIFICATIONS
ATLANTIS TECH R60
AIR FLOW 33 cu. ft. (935 liters/min). @ 1 atmosphere
INHALATION RESISTANCE 0.9” -2.0” (2.3 - 5.08 cm) w.c. @ 1 atmosphere
EXHALATION RESISTANCE 0.6” (1.52 cm) w.c. max. @ 1 atm.
RECOMMENDED LUBRICANT LTI Christo-Lube 111®
ATLANTIS TECH R60 FIRST STAGE REGULATOR
TYPE Balanced diaphragm with dry environmental seal.
WEIGHT Yoke (0.94 kg) DIN (0.75 kg)
INTERSTAGE PRESSURE 135-145 psi (9.4-10 bar) (140 psi, nominal)
# LOW PRESSURE PORTS 5 (3/8”-24 UNF)
# HIGH PRESSURE PORTS 2 (7/16”-20 UNF)
MATERIALS Body -------- CDA-360 Brass
O-rings ----- Buna-N

1
2
3
4
5
6
7
8
9
10
12
13
14
15
31
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
11
32
33
34
ANNUAL SERVICE
REPLACEMENT PARTS

FIRST STAGE REGULATOR
Diaphragm Balanced Regulator 1ST STAGE
‧ Maximum working pressure 35 00psi(232 bar)
‧ Low pressure port swivel assembly for
versatile positioning
‧ Intermediate p ressure 140 PSI
‧ Five 3/8-24 UNF-2B intermediate press ure ports
‧ Two 7/16-20 UNF-2B high pressure ports
‧ Chromium plated brass bod y
‧ Stainless steel springs
‧ YOKE OR DIN
‧ FOR COLD WATER
N O I T E M N O D E S C R I P T I O N Q ' T Y
1 0 1 1 1 Y O K E K N O B 1
2 0 0 5 5 3 5 0 0 P S I Y O K E 1
3 0 1 3 3 Y O K E R E T A I N E R 1
4 0 1 1 3 F I L T E R 1
5 2 - 0 1 1 - 0 2 O - R I N G 1
6 0 1 1 8 D U S T C A P 1
7 0 1 3 2 S T Y L E D I S K 1
8 0 2 3 1 M A I N H O U S I N G 1
9 0 2 2 9 L I F T E R 1
1 0 0 2 0 6 D I A P H R A G M 1
1 2 0 2 0 8 S P R I N G S E A T 1
1 3 0 2 0 9 S P R I N G W A S H E R 2
1 4 0 2 1 0 M A I N S P R I N G 1
1 5 0 2 1 2 A D J U S T S C R E W 1
1 6 0 2 1 3 H P S E A T 1
1 7 0 2 1 5 B A L A N C E S P R I N G 1
1 8 2 - 0 0 6 - 0 2 O - R I N G 1
1 9 2 - 0 1 1 - 0 2 O - R I N G 1
2 0 2 - 0 1 6 - 0 1 O - R I N G 1
2 1 0 2 2 8 B A L A N C E P L U G 1
2 2 3 - 9 0 4 - 0 1 O - R I N G 2
2 3 0 1 0 8 H P P L U G 2
2 4 3 - 9 0 3 - 0 1 O - R I N G 4
2 5 0 1 0 9 L P P L U G 4
2 6 0 1 1 4 D I N H O U S I N G 1
2 7 0 1 1 6 D I N W H E E L 1
2 8 2 - 0 1 2 - 0 2 O - R I N G 1
2 9 0 1 1 5 D I N R E T A I N E R 1
3 0 2 - 1 1 2 - 0 2 O - R I N G 1
3 1 0 2 2 5 D I A P H R A G M C L A M P 1
3 2 0 2 2 3 T R A N S P I S T O N 1
3 3 0 2 2 6 S I L I C O N E D I S K 1
3 4 0 2 2 2 E N V C A P 1
D I A P G R A G M B A L A N C E R E G P A R T L I S T
FIRST STAGE REGULATOR
Diaphragm Balanced Regulator 1ST STAGE
‧ Maximum working pressure 35 00psi(232 bar)
‧ Low pressure port swivel assembly for
versatile positioning
‧ Intermediate p ressure 140 PSI
‧ Five 3/8-24 UNF-2B intermediate press ure ports
‧ Two 7/16-20 UNF-2B high pressure ports
‧ Chromium plated brass bod y
‧ Stainless steel springs
‧ YOKE OR DIN
‧ FOR COLD WATER
N O I T E M N O D E S C R I P T I O N Q ' T Y
1 0 1 1 1 Y O K E K N O B 1
2 0 0 5 5 3 5 0 0 P S I Y O K E 1
3 0 1 3 3 Y O K E R E T A I N E R 1
4 0 1 1 3 F I L T E R 1
5 2 - 0 1 1 - 0 2 O - R I N G 1
6 0 1 1 8 D U S T C A P 1
7 0 1 3 2 S T Y L E D I S K 1
8 0 2 3 1 M A I N H O U S I N G 1
9 0 2 2 9 L I F T E R 1
1 0 0 2 0 6 D I A P H R A G M 1
1 2 0 2 0 8 S P R I N G S E A T 1
1 3 0 2 0 9 S P R I N G W A S H E R 2
1 4 0 2 1 0 M A I N S P R I N G 1
1 5 0 2 1 2 A D J U S T S C R E W 1
1 6 0 2 1 3 H P S E A T 1
1 7 0 2 1 5 B A L A N C E S P R I N G 1
1 8 2 - 0 0 6 - 0 2 O - R I N G 1
1 9 2 - 0 1 1 - 0 2 O - R I N G 1
2 0 2 - 0 1 6 - 0 1 O - R I N G 1
2 1 0 2 2 8 B A L A N C E P L U G 1
2 2 3 - 9 0 4 - 0 1 O - R I N G 2
2 3 0 1 0 8 H P P L U G 2
2 4 3 - 9 0 3 - 0 1 O - R I N G 4
2 5 0 1 0 9 L P P L U G 4
2 6 0 1 1 4 D I N H O U S I N G 1
2 7 0 1 1 6 D I N W H E E L 1
2 8 2 - 0 1 2 - 0 2 O - R I N G 1
2 9 0 1 1 5 D I N R E T A I N E R 1
3 0 2 - 1 1 2 - 0 2 O - R I N G 1
3 1 0 2 2 5 D I A P H R A G M C L A M P 1
3 2 0 2 2 3 T R A N S P I S T O N 1
3 3 0 2 2 6 S I L I C O N E D I S K 1
3 4 0 2 2 2 E N V C A P 1
D I A P G R A G M B A L A N C E R E G P A R T L I S T
11 0207 DIAPHRAGMWASHER 1
COLDWATERDIAPHRAGM

SERVICE KIT LIST R60 1st Stage
NO PART NO DESCRIPTION Q'TY
4 0113 FILTER 1
5 2- 011-02 O-RING 1
10 0206 DIAPHRAGM 1
11 0207 DIAPHRAGM WASHER 1
16 0213 HP SEAT 1
18 2- 006-02 O-RING 1
19 2- 011-02 O-RING 1
20 2- 016-01 O-RING 1
22 3- 904-01 O-RING 2
24 3- 903-01 O-RING 4
28 2- 012-02 O-RING 1
30 2- 112-02 O-RING 1
33 0226 COLD WATER DIAPRAGM 1

Torque Specications:
Description Item # Torque
DIAPHRAGM CLAMP 31 25-30 ft/lb(34-40 N.M)
YOKE RETAINER 3 23-25 ft/lb (31.19-33.90 N.M)
DIN HOUSING 26 16-18 ft/lb (21.70-24.41 N.M)
DIN RETAINER 29 120-130 In/lb (13.56-14.69 N.M)
HP BALANCE PLUG 21 40-45 In/lbs (4.52-5.10 N.M)
PORT PLUGS 25, 23 35-40 In/lbs (3.96-4.52 N.M)
ENV CAP 35 HARD HAND TIGHT – With rubber pads
HOSE INLET END 2-3 ft/lb (3-4 Nm)
HOSE OUTLET END 2-3 ft/lb (3-4 Nm)

3.1 SERVICE TOOL LIST
TORQUE WRENCH
FIXTURE HOLDLE AND
FIXTURE BLOCK
13/16” HEX DEEP SOCKET
1” HEX DEEP SOCKET 1/4” HEX BIT SOCKET
PIN SPANNER WRENCH
4MM HEX BIT SOCKET
STAINLESS HANDLE BAR
TORSION BAR
O-RING TOOL SET
YOKE-RETAINER WRENCH
6MM HEX BIT SOCKET
Service Tools List:
FIXTURE HOLDER AND
FIXTURE BLOCK

SERVICE PROCEDURES FOR THE ATLANTIS TECH R60
Before you begin disassembly of the regulator, test the rst and second stages for output
pressures and leakage. Pre-testing in this way will help the technician to pinpoint any specic
problems requiring repair.

SERVICE PROCEDURES FOR THE R60
The work area must be clean and well lit, with clean compressed air available to blow sand
and dirt from parts.

R60 1ST STAGE ANNUAL SERVICE TOOLS
FIXTURE BLOCK SUPPLY FROM ATLANTIS OR SOFTJAWED BENCH VISE BENCH VISE
WITH RUBBER, PLASTIC, ALUMINUM OR PLASTIC JAW INSERTS
PIN SPANNER FOR DIAPHRAGM CLAMP 31
1” HEX SOCKET OR YOKERETAINER WRENCH FOR YOKE RETAINER 3
4MM HEX BIT SOCKET FOR PORT PLUG 25, 23
6MM HEX BIT SOCKET FOR HP BALANCE PLUG 21, ADJUST SCREW 15
1/4” HEX BIT SOCKET FOR DIN RETRAINER 29
13/16” HEX BIT SOCKET FOR DIN RETRAINER 26
5~25N.M  3/8" TORQUE WRENCH ADJUSTABLE
19~110N.M  3/8" TORQUE WRENCH ADJUSTABLE
STAINLESS HANDLE BAR
1ST STAGE ANNUAL SERVICE KIT
CLEAN SHOP RAGS
SOAPY SPRAY
LTI CHRISTOLUBE MCG 129®, OR
DOWCORNING 111® SILICONE GREASE
ORING PACK
INTERMEDIATE PRESSURE TESTING GAUGE

Use the 6” and 8” adjustable wrenches to loosen the hose nut from the PORT of the 1st
stage. Remove the hose assembly from the second stage.
Inspect the hose assembly for any cuts or cracks, especially on the hose at the metal
ferrules. Blow the interior bores of the hoses.
Replace the hose assembly if any cuts or cracks are found. Remove and discard the O-rings
from each end of the hose. Clean, rinse, and blow-dry the interior bores of the hoses. Replace
the hoses if necessary.

Unscrew and remove the environmental end cap (34). Remove and discard the clear cold
water diaphragm (33). Remove the black transmitter piston (32).

Put the body into the xture block or clamp carefully in a soft-jawed bench vise. Use a 1/4"
HEX BIT SOCKET to remove the DIN retainer (29) and DIN wheel (27), use a 13/16" HEX
DEEP SOCKET to remove the DIN Housing (26)

Remove the inlet lter (4), the lter O-ring (5) and DIN retainer O-ring (28,30) if the regulator
is DIN equipped. Discard all O-rings.
Use a 4MM HEX BIT SOCKET to remove all port plugs (25, 23) from the body. Discard the
port plug O-rings. (24, 22).

Screw the STAINLESS HANDLE BAR into the HP port. Put the body into the xture block with
the hp balance plug (21) facing up. Use a 6MM HEX BIT SOCKET to remove the HP balance
plug assembly (16, 17, 18, 19, 20, 21) from the body (13).

Remove the HP SEAT (16) and SPRING (17). Remove and discard all O-rings from the HP
BALANCE PLUG (21).

Use a pin spanner installed in the hole in the diaphragm clamp (31) to loosen and remove the
diaphragm clamp from the body. The heel of the spanner can be wrapped with tape to help
prevent damage to the chrome nish on the diaphragm cap.

Use a 6MM HEX BIT SOCKET to remove the spring adjuster (15) from the diaphragm
clamping (31). Remove the spring (14), spring washer (13), spring seat (12), diaphragm
(10), diaphragm washer (11) and lifter (9) from the body (8). Discard the diaphragm (10)
plus washer (11).
NEVER reuse the diaphragm in the rst stage. A used diaphragm will not clamp securely
as required. A used diaphragm may come loose during use, causing a severe regulator
malfunction. This is true with all diaphragm rst stages. Failure to heed this warning may
result in serious injury or death.

Cleaning and Inspection of the 1st Stage
Clean all metal parts of the rst stage in an ultrasonic cleaner or cleaning solution. Remove
the O-rings before cleaning any metal parts since the soft O-ring material will absorb cleaning
energy from the ultrasonic cleaner reducing its eectiveness. If major visible corrosion or
deposits exist on parts, use a bristle brush, wooden, or plastic stick to rub the deposits o.
Allowing acidic cleaning solutions to do all of the work, if deposits are severe, will result in
damage to internal chrome plating which will make parts even more susceptible to future
corrosion.
5.2.2
Don’t expect your cleaning solution to do all the work in a matter of
seconds. If the solution cleans extremely rapidly, it is probably too
strong and is etching the finish on the parts. Use a wooden or plastic
stick or a soft bristle brush to help get rid of the thickest deposits. Take
special care not to damage orifice sealing areas.
5.2.3
Soft parts absorb ultrasonic energy. Remove all O-rings and seals from
metal parts before cleaning them. If possible, do not clean plastic parts
with the metal parts, or at least understand that every plastic part you
put into the ultrasonic cleaner is slowing down the ultrasonic cleaning
process for the rest of the parts.
5.3 COMMONLY USED CLEANING SOLUTIONS
SOLUTION COMMENTS
Hot Soapy water Preferable. Good for plastic, silicone
and plated metal parts.
Vinegar and water
(equal part solution)
(weaker solution in Ultrasonic
Cleaner)
Ingredients easily available.
Approx. 15 min. cleaning time.
May damage chrome finish.
Never use on plastic parts.
Vinegar dissolves the plastics in most
polymers making them brittle and
more prone to breakage.
Simple Green R and Water Simple Green is a readily available
degreaser. Read the product label for
mixing ratios with water.
Cleaning solutions recommended
by ultrasonic cleaner
manufacturers
The preferred choice. Check with the
manufacturer for strengths and
recommended uses for their cleaners.
Choose soap solutions over acidic
ones.
5.4 HANDLING TIPS