Certikin Aquaspeed Series User manual

Pump Manual
This equipment must be installed and serviced by a qualified technician.
Improper installation can create electrical hazards which could result in property
damage, serious injury or death. Improper installation will void the warranty.
Notice to Installer
This manual contains important information about the installation, operation
and safe use of this product. Once the product has been installed this manual
must be given to the owner / operator of this equipment.
WARNING
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Important Safety Instructions
When installing and using this electrical equipment, basic safety precautions should always be
followed, including the following:
Read & Follow All Instructions First
WARNING — Do not permit children to play with this product.
A qualified electrician must carry out all electrical wiring in accordance with local electrical
regulations.
Before working on any motor be certain that the electrical source is switched off.
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Location
The pump must be located as close as practical to the pool. The pump must also be in a position that enables easy access for
periodic servicing.
Care must also be taken to position the pump in an area that is free from flooding and is a well ventilated and dry (The pump motor
cooling fan must have a minimum clearance of 150mm).
Installation
1. The pump suction line should not be smaller than the unions supplied with the pump
2. The suction line is to have as few bends or elbows as possible. There must not be an air trap on the suction line
3. Use only the pump barrel unions supplied with the pump
4 Bolt the pump to the required position to prevent movement
5. The pump electrical cable must be wired for the proper voltage and rotation in accordance with the wiring instructions
6. All wiring (electrical) work must be carried out by a licensed electrician and must be installed in accordance to the local codes
7. The motor must be grounded
8. The weight of the plumbing and fittings is to be independently supported and not carried by the pump
9. The pump motor cooling fan must have a minimum clearance of 150mm
Important Electrical Notice
The electrical installation is to be done by a licensed electrician.
Each pump requires a circuit breaker to separate the pump from the electrical supply. (The contact separation has to provide full
disconnection in all poles under overvoltage category Ill conditions.)
If the pump is to be installed on a swimming pool or pond situation it is MANDATORY that an earth leakage circuit breaker with a
rated tripping current not exceeding 30mA be installed.
Check the pumps name plate for the following: voltage, amp draw and cycle.
The power cord, including the ground wire shall have a quality of 245 lEC66 (HO7RN-F) for models greater than 1Kw
power input.
For models less than 1Kw input the quality shall be of 245 IEC57 (HO5RN-F). All installations must comply with local codes,
based on IEC 364-7-702 requirements.

Electrical Connection
Check that the information on the name plate corresponds to the power supply.
Employ a licensed electrician to ensure wiring installation is made in accordance with any local electrical codes. Every motor
requires either a fused disconnect switch or a circuit breaker.
A SINGLE PHASE MOTOR has a built in thermal overload switch.
Three Phase Motors
Three phase motors require a starter switch or magnetic starter with correctly sized
overload protection in addition to the fused disconnect switch.
CHECK THE ROTATION OF THREE PHASE MOTORS.
The motor is only suitable for clockwise operation when viewed from the motor end fan (cowl) cover.
Three phase motors could rotate in either direction. Changing any 2 wires of the cable on a three phase motor will reverse
the direction of rotation. To check the rotation of the motor, turn on for approximately 1 second. If it is running in the wrong direction
turn off power and interchange any 2 wires and repeat the above step to check.
When installing three phase pumps a separate device must be available for permanent installation. This is so the pump can be isolated
from the mains power. A contact distance of 3mm per pole is required for both three phase and single phase units.
Motor protection MUST be installed corresponding to the nominal current of the motor. SEE VALUE ON RATING PLATE.
It is the RESPONSIBILITY of the user to ensure adequate protection between the motor and the power supply.
The installer must protect all three phases on the supply of the motor so that the pump cannot run on 1 or 2 phases only.
WARNING
Before disconnecting electrical connections, shut off the electricity at its source:
EXAMPLE: The fuse or circuit breaker box. Before work is carried out on the pump ensure the pump switch or timers are turned off
and MAKE CERTAIN THE MAINS POWER IS SWITCHED OFF.
Wiring Diagram
• SINGLE PHASE • THREE PHASE
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Priming
The Aquaspeed pump will prime and re-prime providing the hair and lint pot bowl is full of water and there is
sufficient supply from the suction point.
If you lose water from the hair and lint pot bowl it will be necessary to refill it before starting.
1. Remove the clear lid and fill the hair and lint pot bowl with water
2. Replace the lid ensuring the o-ring is correctly located and start the pump
After you have done this allow a maximum of 2 minutes for the pump to start delivering water.
WARNING
High suction lift or long suction lines will require additional time to prime and can severely affect the performance of the pump.
If the pump will not prime (flow) repeat steps 1 and 2 above.
WARNING
If allowed to run dry, mechanical seals can be damaged rapidly and may need to be replaced.
ENSURE that there is always adequate water in the hair and lint pot bowl before you commence start up.
If you are unable to prime the pump please see the trouble-shooting guide.
Ensure all suction and discharge valves are open before you start the pump, operating the pump with these valves shut can
damage the pump.

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Maintenance
Never work on a pump without turning the power off
The strainer basket in the hair and lint pot bowl should be inspected and cleaned at regular intervals.
1. Remove lid and lift out basket
2. Remove debris and hose off with clean water if necessary
3. Inspect the lid gasket, if needed lubricate with silicone based grease only or if damaged replace
4. Replace the strainer
5. Re-prime the hair and lint pot bowl
6. Correctly locate the o-ring
7. Replace the lid, tighten by hand only
8. Switch on pump
In climates where the pump may be exposed to frost or freezing, care must be taken to ensure the pump is protected from damage.
It is recommended that if the pump is not used during this winter period it should be drained completely. A drain plug is provided for
this purpose.
Do not replace the drain plug. Store it in a safe place until you require the use of the pump. (An example would be within the hair
and lint pot bowl basket.)
If at all possible remove the pump away and store it in a dry location during this period.
When you reactivate the pump ensure all seals and o-rings are in operational condition, re-grease if necessary and replace if unsure
of condition.
• Check that the motor shaft moves freely before reactivation
Fluid Temperature
The permissible temperature is between 0°C and 40°C. The pump should never be operated outside of these temperatures or
damage may occur.

General Safety Rules
1. The Aquaspeed pumps are specially designed for the pre-filtering and re-circulation of water in swimming pools
2. They are designed to work with clean water at a temperature not exceeding 40°C (104°F)
3. The installation should be carried out in accordance with local safety and electrical regulations
4. Original replacement parts and accessories authorized by the manufacturer ensure a high level of safety. The manufacturer of the
pump assumes no liability for the damage and injuries caused by un-authorized replacement parts and accessories
5. During operation, some parts of the pump are subject to dangerous electric voltage. Work may only be performed on each pump
or on the equipment connected to it after disconnecting them from the mains power, and after disconnecting the
starting device
6. The user should make sure that assembly and maintenance tasks are carried out by qualified authorised persons and that
these persons have first carefully read the instructions for service and installation
7. The operating safety of the pump is only guaranteed if the installation and service instructions are correctly followed
8. In the event of defective operation or fault, contact your supplier
9. If the supply cord is damaged, it must be replaced by an authorised service agent
10. This appliance is not intended for use by persons with a lack of experience and knowledge
11. The appliance is not intended for use by young children. Young children should be supervised to ensure that they do not play
with the appliance

Warnings for Installation and Assembly Tasks
1. When connecting electric cables to the motor of the pump, be careful to correctly arrange them inside the connection box, verify
that no bits of cable are left inside the box on closing it. See that the earth wire is correctly connected. When connecting
the motor, follow the wiring diagram supplied with the pump
2. Be especially careful that no water enters the motor or electrical parts under voltage
Warnings for Start Up
Before starting the pump, verify the calibration of the electrical protection devices of the motor and that the protections against
electrical and mechanical contacts are correctly positioned and attached.
Warnings for Assembly and Maintenance Tasks
1. Be especially careful that no water enters the motor or the electrical parts under voltage
2. Avoid all contact, even accidental, with the moving parts of the pump
3. Wait until the pump has stopped completely before handling it in any way
4. Before carrying out electrical or mechanical maintenance tasks, make sure that the machine has been
disconnected from the mains and that starting devices have been locked
5. It is advisable to follow the steps listed below before handling the pump in any way
a) Turn off the voltage to the pump
b) Lock starting devices
c) Verify that there is no voltage in the circuits, including ancillary devices and auxiliary circuits
d) Wait until motor stops completely
The above list should be considered indicative and not binding for the purpose of safety; specific safety rules may
exist in particular regulations.
Regularly verify:
1. The correct attachments of the mechanical parts and of the support screws of the pump
2. The correct position, attachment and condition of the supply cables and of the insulating parts
3. The temperature of the motor. In the event of any irregularity stop the machine immediately and have it repaired
4. The vibration of the pump. In the case of any irregularity, stop the machine immediately and have it repaired
Owing to the complexity of the cases covered, the instructions for installation, use and maintenance contained in this manual do not
attempt to examine all possible and imaginable cases of service and maintenance. If supplementary instructions are required or if
special problems arise, do not hesitate to contact the supplier or to address directly the manufacturer of the pump.
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Trouble Shooting
1. PUMP WILL NOT
PRIME
Suction air leak
No water in the pump
Closed valves or blocked lines
Make sure water level is correct through suction points. Ensure baskets and strainers are free of debris.
Tighten all fittings / unions on the suction side of the pump, remove and replace mechanical seal.
Make sure hair and lint pot is full.
Open all valves in system, clean skimmer and pump basket, check pump impeller of blockage.
2. MOTOR WILL NOT
RUN
No power to motor
Pump jammed
Check that all electrical switches are on. Ensure the circuit breakers are properly set. Check if timer is set
properly. Check motor wiring at terminals.
With power switched off turn pump shaft (should spin freely). If not contact your supplier.
3. LOW FLOW Dirty filter
Dirty skimmer and pump
strainer
Suction air leak
Closed valve or blocked line
Backwash filter or clean cartridge.
Clean skimmer and pump strainer.
See 1.
See 1.
4. MOTOR RUNS HOT Low or incorrect voltage
Installed in direct sunlight
Poor ventilation
Supply to be corrected by electrician. Motors run hot to touch and is normal. Thermal overload protector
will function to turn them off if there is an overload or high temperature problem. The pump motor cooling
fan must have a minimum clearance of 150mm.
Shield from the weather.
Do not tightly cover or enclose motor.
5. NOISY PUMP
OPERATION
Worn bearing
Air leak in suction
Suction blockage
Foreign matter in impeller
Cavitations
Have electrician replace.
See 1.
Locate and clear blockage.
Dismantle pump and remove foreign matter and debris from around impeller.
Improve suction, reduce suction lift, reduce number of fittings, increase pipe size, increase discharge
pressure and reduce flow by throttling discharge valve.
6. MOTOR OVER LOAD
CUTS OUT
Motor not connected properly
Low incoming voltage
Over load due to binding in
pump or wrong size impeller
Have electrician check wiring.
Have electrician check voltage, ensure pump is not running on an extension cord. Report low supply to
authorities.
Contact supplier.
WARNING
If the pump is within the stated warranty period and you experience faults always contact your supplier for advice. Failure to do
this may void warranty. All electrical work is to be carried out by a qualified electrician; under no circumstances should you attempt
repairs on the electrical components of the pump unless you are qualified to do so.

 01993 777200  [e-mail]
www.certikin.co.uk
CERT19
Certikin International Ltd,
Witan Park, Avenue 2, Station Lane Industrial Estate,
Witney, Oxfordshire, OX28 4FJ, UK
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