Automationdirect.com Solo User manual

Temperature Controller
Manual Number: SL-USER-M
SOLO

Please include the Manual Number and the Manual Issue, both shown below, when
communicating with Technical Support regarding this publication.
Manual Number: SL-USER-M
Issue: Rev. C
Issue Date: 07/08
SOLO TEMPERATURE
CONTROLLER
USER MANUAL
Publication History
Issue Date Description of Changes
First Edition 06/07 Original Issue
Rev. A 09/07 Revised parameter ranges, made corrections, added Index
Rev. B 11/07 Revised analog parameters, updated specifications table
Rev. C 07/08 Revised analog parameters, updated specifications table

 WARNING 
Thank you for purchasing automation equipment from Automationdirect.com™, doing business as
AutomationDirect. We want your new automation equipment to operate safely. Anyone who installs
or uses this equipment should read this publication (and any other relevant publications) before
installing or operating the equipment.
To minimize the risk of potential safety problems, you should follow all applicable local and national
codes that regulate the installation and operation of your equipment. These codes vary from area to
area and usually change with time. It is your responsibility to determine which codes should be
followed, and to verify that the equipment, installation, and operation is in compliance with the
latest revision of these codes.
At a minimum, you should follow all applicable sections of the National Fire Code, National
Electrical Code, and the codes of the National Electrical Manufacturer's Association (NEMA). There
may be local regulatory or government offices that can also help determine which codes and
standards are necessary for safe installation and operation.
Equipment damage or serious injury to personnel can result from the failure to follow all applicable
codes and standards. We do not guarantee the products described in this publication are suitable for
your particular application, nor do we assume any responsibility for your product design,
installation, or operation.
Our products are not fault-tolerant and are not designed, manufactured or intended for use or resale
as on-line control equipment in hazardous environments requiring fail-safe performance, such as in
the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control,
direct life support machines, or weapons systems, in which the failure of the product could lead
directly to death, personal injury, or severe physical or environmental damage ("High Risk
Activities"). AutomationDirect specifically disclaims any expressed or implied warranty of fitness for
High Risk Activities.
For additional warranty and safety information, see the Terms and Conditions section of our catalog.
If you have any questions concerning the installation or operation of this equipment, or if you need
additional information, please call us at 770-844-4200.
This publication is based on information that was available at the time it was printed. At
AutomationDirect we constantly strive to improve our products and services, so we reserve the right
to make changes to the products and/or publications at any time without notice and without any
obligation. This publication may also discuss features that may not be available in certain revisions of
the product.
Trademarks
This publication may contain references to products produced and/or offered by other companies.
The product and company names may be trademarked and are the sole property of their respective
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Copyright 2007-2008, Automationdirect.com™ Incorporated
All Rights Reserved
No part of this manual shall be copied, reproduced, or transmitted in any way without the prior,
written consent of Automationdirect.com™ Incorporated. AutomationDirect retains the exclusive
rights to all information included in this document.

 AVERTISSEMENT 
Nous vous remercions d'avoir acheté l'équipement d'automatisation de Automationdirect.com™, en
faisant des affaires comme AutomationDirect. Nous tenons à ce que votre nouvel équipement
d'automatisation fonctionne en toute sécurité. Toute personne qui installe ou utilise cet équipement
doit lire la présente publication (et toutes les autres publications pertinentes) avant de l'installer ou
de l'utiliser.
Afin de réduire au minimum le risque d'éventuels problèmes de sécurité, vous devez respecter tous
les codes locaux et nationaux applicables régissant l'installation et le fonctionnement de votre
équipement. Ces codes diffèrent d'une région à l'autre et, habituellement, évoluent au fil du temps. Il
vous incombe de déterminer les codes à respecter et de vous assurer que l'équipement, l'installation
et le fonctionnement sont conformes aux exigences de la version la plus récente de ces codes.
Vous devez, à tout le moins, respecter toutes les sections applicables du Code national de
prévention des incendies, du Code national de l'électricité et des codes de la National Electrical
Manufacturer's Association (NEMA). Des organismes de réglementation ou des services
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à respecter pour assurer une installation et un fonctionnement sûrs.
L'omission de respecter la totalité des codes et des normes applicables peut entraîner des dommages
à l'équipement ou causer de graves blessures au personnel. Nous ne garantissons pas que les produits
décrits dans cette publication conviennent à votre application particulière et nous n'assumons aucune
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Nos produits ne sont pas insensibles aux défaillances et ne sont ni conçus ni fabriqués pour
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systèmes de navigation aérienne ou de communication, le contrôle de la circulation aérienne, les
équipements de survie ou les systèmes d'armes, pour lesquels la défaillance du produit peut
provoquer la mort, des blessures corporelles ou de graves dommages matériels ou
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Pour des renseignements additionnels touchant la garantie et la sécurité, veuillez consulter la section
Modalités et conditions de notre documentation. Si vous avez des questions au sujet de l'installation
ou du fonctionnement de cet équipement, ou encore si vous avez besoin de renseignements
supplémentaires, n'hésitez pas à nous téléphoner au 770-844-4200.
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La présente publication peut contenir des références à des produits fabriqués ou offerts par d'autres
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Copyright 2007-2008, Automationdirect.com™ Incorporated
Tous droits réservés
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sans le consentement préalable écrit de la société Automationdirect.com™ Incorporated.
AutomationDirect conserve les droits exclusifs à l'égard de tous les renseignements contenus dans le
présent document.

TABLE OF CONTENTS
Chapter 1: Getting Started
Manual Overview 1–2
SOLO Temperature Controller Introduction 1–3
SOLO Temperature Controller Specifications 1–5
Chapter 2: Installation and Wiring
Ambient Conditions 2–2
Installation Considerations 2–2
Mounting Instructions 2–3
Controller and Panel Cutout Dimensions 2–4
Safety Information 2–6
Terminal Identification 2–8
Chapter 3: Keypad Operation and Setup Parameters
Display, LED and Keypad 3–2
Keypad Operation 3–3
Setup Parameter Listing 3–4
Regulation Mode Parameters 3–7
Operation Mode Parameters 3–15
Initial Setting Parameters 3–17
Reset to Factory Default 3–22
Chapter 4: Controller Inputs and Outputs
Control Input Types 4–2
Event Inputs 4–3
Control Output Types 4–4
Alarm Outputs 4–8
Solo Temperature Controller User Manual
vii

Table of Contents
SOLO Temperature Controller User Manual
viii
Chapter 5: Control Modes
PID Control 5–2
On / Off Control 5–3
Ramp / Soak Control 5–4
Manual Control 5–5
Error Display Information 5–5
Chapter 6: Configuration Software
PC Connection 6–2
Software Installation 6–3
Com Port Settings 6–4
Configuration 6–4
Recorder 6–7
Chapter 7: Modbus Communication
Modbus protocol 7–2
Register 7–2
Connection with the DirectLogic PLC 7–7
Connection with the C-more and C-more Micro HMI 7–9
Appendix: Modbus Address Map for Ramp / Soak Control
Last Step Number A–2
Additional Cycles A–2
Next Pattern Number A–2
Ramp / Soak SV A–3
Ramp / Soak Time A–4
Index

CHAPTER
CHAPTER
CHAPTER
In This Chapter...
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . .1–2
SOLO Temperature Controller Introduction . . . . . .1–3
SOLO Temperature Controller Specifications . . . . .1–5
1
1
1
GETTING STARTED

Chapter 1: Getting Started
1–2 SOLO Temperature Controller User Manual
Manual Overview
Overview of this Publication
The SOLO Temperature Controller User Manual describes the installation,
configuration, and methods of operation of the SOLO Temperature Controller.
Who Should Read This Manual
This manual contains important information for those who will install, maintain,
and/or operate any of the SOLO Temperature Controllers.
Technical Support
By Telephone: [phone]
(Mon.-Fri., 9:00 a.m.-6:00 p.m. E.T.)
On the Web: support.automationdirect.com
Our technical support group is glad to work with you in answering your questions. If
you cannot find the solution to your particular application, or, if for any reason you
need additional technical assistance, please call technical support at 770-844-4200.
We are available weekdays from 9:00 a.m. to 6:00 p.m. Eastern Time.
We also encourage you to visit our web site where you can find technical and
non-technical information about our products and our company. Visit us at
www.automationdirect.com.
Supplemental Manuals
If you are familiar with industrial control type devices, you may be able to get up
and running with just the aide of the Quick Start Guide that is included with each
SOLO Temperature Controller.
Special Symbols
When you see the “exclamation mark” icon in the left-hand margin, the paragraph to
its immediate right will be a WARNING. This information could prevent injury, loss of
property, or even death (in extreme cases).
When you see the “notepad” icon in the left-hand margin, the paragraph to its
immediate right will be a special note.

1–3
SOLO Temperature Controller Introduction
General Description
The SOLO Temperature Controller is a single loop dual output temperature
controller that can control both heating and cooling simultaneously. There are four
types of control modes: PID, ON / OFF, Manual, and Ramp / Soak control.
Depending upon the particular model of controller, the available outputs include
relay, voltage pulse, current, and linear voltage. There are up to three alarm
outputs available to allow seventeen alarm types in the initial setting mode. SOLO
can accept various types of thermocouple, RTD, or analog inputs, and has a built
in RS-485 interface using Modbus slave (ASCII or RTU) communication protocol.
Other features include:
• 1/32, 1/16, 1/8 and 1/4 DIN panel sizes
• 2 line x 4 character 7-segment LED display for Process Value (PV): Red color, and
Set Point (SV): Green color
• Auto Tuning (AT) function with PID control
• Selectable between °C and °F
• 0 to 50 °C (32 to 122 °F) operating temperature range
• UL, CUL and CE agency approvals
• 1-year warranty from date of purchase
Unpacking
After receiving the SOLO Temperature Controller, please check for the following:
• Make sure that the package includes the Controller, the mounting brackets and
hardware, a 249 ohm resistor and the Quick Start Guide.
• Inspect the unit to insure it was not damaged during shipment.
• Make sure that the part number indicated on the serial number label corresponds
with the part number of your order.
Box
Quick Start Guide
Mounting Brackets
and Hardware Temperature Controller
(SL 9696 shown)
249 ohm
resistor
Chapter 1: Getting Started
SOLO Temperature Controller User Manual
1st Ed. Rev C 07/08

Chapter 1: Getting Started
1–4
Serial Number Label Information:
SL4824 Series Serial Number Label
SL4848, SL4896, and SL9696 Series Serial Number Label
Model Number Explanation
SL 4896 - V R E
Panel Size (W x H)
4824: 1/32 DIN W48 x H24mm
4848: 1/16 DIN W48 x H48mm
4896: 1/8 DIN W48 x H96mm
9696: 1/4 DIN W96 x H96mm
Solo Temperature Controller
Event Input
None: No Event input
E: Event input is provided
2nd Output Group
R: Relay output
V: Voltage Pulse output
1st Output Group
R: Relay output
V: Voltage Pulse output
C: DC Current output
L: Linear Voltage output
SOLO Model Number
Input Specifications
Bar Code
Serial Number
SOLO Model Number
Input Specifications
Bar Code
Serial Number
SOLO Temperature Controller User Manual

1–5
SOLO Temperature Controller Specifications
Specifications
Input Power Requirements 100 to 240 VAC 50 / 60 Hz
Operation Voltage Range 85% to 110% of rated voltage
Power Consumption 5 VA Max
Memory Protection EEPROM 4K bit, number of writes 100,000
Control Mode PID, ON/OFF, Ramp / Soak control or Manual
Input Accuracy Less than ± 0.2% full scale (except thermocouple R, S, & B types)
Max ± 3° (thermocouple R, S, & B types)
Vibration Resistance 10 to 55 Hz, 10 m/s2for 10 min, each in X, Y and Z directions
Shock Resistance Max. 300 m/s2, 3 times in each 3 axes, 6 directions
Ambient Temperature Range 32°F to 122°F (0°C to 50°C)
Storage Temperature Range -4°F to 149°F (-20°C to 65°C)
Altitude 2000m or less
Relative Humidity 35% to 80% (non-condensing)
RS-485 Communication Modbus slave ASCII / RTU protocol
Transmission Speed 2400, 4800, 9600, 19.2K, 38.4K bps
IP Rating IP65: Complete protection against dust and low pressure spraying water
from all directions. (inside suitable enclosure)
Agency Approvals UL, CUL, CE (UL file number E311366)
Pollution Degree Degree 2 - Normally, only non-conductive pollution occurs.
Temporary conductivity caused by condensation is to be expected
Input Types
• Thermocouple K, J, T, E, N, R, S, B, L, U, TXK
• Platinum RTD 3-wire Pt100, JPt100
• Analog 0-50 mV, 0-5V, 0-10V, 0-20 mA, 4-20 mA
(Current input requires the installation of the supplied 249 ⏲resistor)
Input Sampling Rates
• Thermocouple 400 ms / per scan
• Platinum RTD 400 ms / per scan
• Analog 150 ms / per scan
Control Output Options
• Relay (R) SL4824, SL4848: SPST max. resistive load 3A @ 250 VAC
SL4896, SL9696: SPDT max. resistive load 5A @ 250 VAC
• Voltage Pulse (V) DC 14V Max, output current 40mA Max
• Current (C) DC 4-20 mA output (Load resistance: Max 600 )
• Linear Voltage (L) DC 0-10V (Load resistance Min 1K )
Chapter 1: Getting Started
SOLO Temperature Controller User Manual
1st Ed. Rev B 11/07

INSTALLATION AND
WIRING 2
CHAPTER
CHAPTER
2
2
CHAPTER
In This Chapter...
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . .2–2
Installation Considerations . . . . . . . . . . . . . . . . . . .2–2
Mounting Instructions . . . . . . . . . . . . . . . . . . . . . .2–3
Controller and Panel Cutout Dimensions . . . . . . . .2–4
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . .2–6
Terminal Identification . . . . . . . . . . . . . . . . . . . . . .2–8

Chapter 2: Installation and Wiring
2–2 SOLO Temperature Controller User Manual
Ambient Conditions
Installation Considerations
Improper installation of the controller will greatly reduce its life. Be sure to
observe the following precautions when selecting a mounting location:
• Do not mount the controller near heat-radiating elements or in direct
sunlight.
• Do not install the controller in a place subjected to high temperature, high
humidity, excessive vibration, corrosive gases or liquids, or airborne dust or
metallic particles.
• Do not restrict the air flow to the vent opening on the controller housing
• This controller is an open-type unit and must be placed in an enclosure to ensure
proper operation and maintain the IP65 rating.
Warning: Failure to observe these precautions may damage the controller and void
the warranty!
Ambient Conditions
Ambient Temperature Range 32°F to 122°F (0°C to 50°C)
Storage Temperature Range -4°F to 149°F (-20°C to 65°C)
Relative Humidity 35% to 80% (non-condensing)
Altitude 2000m or lower above sea level,
keep from corrosive gas, liquid and dust
Pollution Degree Degree 2 - Normally, only non-conductive pollution occurs.
Temporary conductivity caused by condensation is to be expected
Vibration Resistance 10 to 55 Hz, 10 m/s2for 10 min, each in X, Y and Z directions
Shock Resistance Max. 300 m/s2, 3 times in each 3 axes, 6 directions
IP Rating IP65: Complete protection against dust and low pressure spraying
water from all directions when mounted in a suitable enclosure.

2–3
Mounting Instructions
SL4824 Series
Series SL4824 temperature controllers should be mounted through a cutout in an
enclosure or panel by using the dimensions shown on page
The directions for mounting the controller through a cutout are...
1. Insert the temperature controller through the panel cutout.
2. Slide the M3X0.5 nut into the opening in the top of the mounting bracket and
insert the M3X0.5 X 30mm mounting screw in the mounting bracket.
3. Slide the mounting bracket onto the controller and push the mounting bracket
forward until the bracket stops.
4. Tighten the M3X0.5 X 30mm screw to secure temperature controller in place.
SL4848, SL4896, SL9696 Series
Series SL4848, SL4896 and SL9696 temperature controllers should be mounted
through a cutout in an enclosure or panel by using the dimensions shown on page
The directions for mounting the controller through a cutout are...
1. Insert the temperature controller through the panel cutout.
2. Slide the M3X0.5 nut into the opening in the top of the mounting bracket and
insert the M3X0.5 X 30mm mounting screw in the mounting bracket.
3. Insert the mounting bracket into the mounting groove at the top and bottom of
the controller, and push the mounting bracket forward until the bracket stops.
4. Tighten top and bottom screws evenly to secure temperature controller in place.
2
1
3
4
1
2
4
3
Chapter 2: Installation and Wiring
SOLO Temperature Controller User Manual
1st Ed. Rev C 07/08
2–4.
2–4 and 2–5.

Chapter 2: Installation and Wiring
Controller and Panel Cutout Dimensions
SL4824 Series Minimum Cutout and Spacing
SL4848 Series Minimum Cutout and Spacing
1.76”
(44.75 mm)
3.15”
(80.0 mm)
0.37”
(9.5 mm)
1.89”
(48.0 mm)
1.89”
(48.0 mm)
4848
PV
SOLO
F
C
SV
OUT1 OUT2 ALMAT
SET
1.76”
(44.75 mm)
2.36”
[60.0 mm]
2.56"
[65.0 mm]
1.77"
[45.0 mm]
+0.02
-0
+0.6
-0
1.77"
[45.0 mm]
+0.02
-0
+0.6
-0
(Min.)
(Min.)
0.94”
(24.0 mm)
1.76”
(44.75 mm)
0.86”
(21.85 mm)
3.93”
(99.8 mm)
0.13”
(3.40 mm)
1.89”
(48.0 mm)
PV SV
AT OUT1 ALM FC OUT2
SET
4824
SOLO
1.76”
[44.8 mm]
1.58”
[40.0 mm]
0.87"
[22.0 mm]
+0.02
-0
+0.6
-0
+0.02
-0
+0.6
-0
2.56”
[65.0mm]
(Min.)
(Min.)
SOLO Temperature Controller User Manual
Units: inch [mm]
2–4

2–5
Controller and Panel Cutout Dimensions, cont.
SL4896 Series Minimum Cutout and Spacing
SL9696 Series Minimum Cutout and Spacing
3.57”
(90.8 mm)
3.12”
(79.2 mm)
0.62”
(15.88 mm)
3.86”
(98.0 mm)
3.78”
(96.0 mm)
3.78”
(96.0 mm)
3.57”
(90.8 mm)
9696
PV
SOLO
SV
SET
OUT1 OUT2 ALM1AT ALM2 ALM3 FC
4.33"
[110.0 mm]
3.58"
[90.9 mm]
4.33"
[110.0 mm](Min)
(Min)
+0.02
-0
+0.6
-0
3.58"
[90.9 mm]
+0.02
-0
+0.6
-0
1.73”
(44.0 mm)
3.58”
(91.0 mm)
3.12”
(79.2 mm)
0.50”
(12.8 mm)
3.87”
(98.2 mm)
3.77”
(95.7 mm)
1.89”
(48.0 mm)
PV
SV
OUT1 OUT2
ALM1AT
SET
ALM2 ALM3
F C
4896
SOLO
2.36"
[60.0 mm]
4.72"
[120.0 mm]
1.75"
[44.5 mm]
+0.02
-0
+0.6
-0
3.60"
[91.4 mm]
+0.02
-0
+0.6
-0
(Min.)
(Min.)
Chapter 2: Installation and Wiring
SOLO Temperature Controller User Manual
1st Ed. Rev C 07/08
Units: inch [mm]

Chapter 2: Installation and Wiring
2–6
Safety Information
DANGER!
Wiring Notes: PLEASE READ PRIOR TO INSTALLATION.
Equipment damage or serious injury to personnel can result from the failure to follow all
applicable codes and standards. We do not guarantee the products described in this
publication are suitable for your particular application, nor do we assume any
responsibility for your product design, installation, or operation.
If you have any questions concerning the installation or operation of this equipment, or if
you need additional information, please call us at 1-800-633-0405 or 770-844-4200.
This publication is based on information that was available at the time it was printed. At
Automationdirect.com® we constantly strive to improve our products and services, so we
reserve the right to make changes to the products and/or publications at any time without
notice and without obligation. This publication may also discuss features that may not be
available in certain revisions of the product.
1. Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw,
width is 7.0mm, hole diameter 3.2mm). Screw size: M3 x 6.5 (With 6.8 x 6.8 square
washer). Recommended tightening torque: 0.4 Nm (4kgfcm). Applicable wire:
Solid/twisted wire of 2 mm, 12AWG to 24AWG. Choose AutomationDirect fork
terminals part numbers BM-00120, BM-00220 or BM-00320 depending on wire size.
Be sure to tighten them properly.
2. Protect the controller from dust or foreign objects as they can cause the controller to
malfunction.
3. Never modify or disassemble the controller.
4. Do not connect anything to the “Not used” terminals.
5. Make sure all wires are connected to the correct polarity of terminals.
6. Do not install and/or use the controller in places subject to: (a) Dust or corrosive gases
and liquid. (b) High humidity or high radiation. (c) Vibration or shock. (d) High voltage
or high EMI (e) high temperature.
7. Power must be turned off when wiring or changing a sensor.
WARNING: This controller is an open-type temperature controller. make sure to
evaluate any dangerous application in which a serious human injury or serious
property damage may occur.
WARNING: To prevent electric shock, do not touch the AC terminals while power is
supplied to the controller.
Warning: To minimize the risk of potential safety problems, you should follow all
applicable local and national codes that regulate the installation and operation of
your equipment. These codes vary from area to area and it is your responsibility to
determine which codes should be followed, and to verify that the equipment,
installation, and operation are in compliance with the latest revision of these codes
SOLO Temperature Controller User Manual