Avanti Mont User manual

INTRODUCTION
Congratulations !!
On beingt he proud owner of aAvantimoped. Each Avanti moped carries withit,the engineering
expertise
of Monto Motors Ltd. and technical excellence and reliability of Agrati Gare/IispA of
Italy. Agrati Gare/Ii vehicles are also known for their fuel efficiency throughout the world.
We at Monto Motors have taken utmost care to give you a trouble free, comfortable and most
fuel efficient vehicle.
This vehicle will amaze you with its total trouble free service, incredible fuel efficiency, inst
ant
pick up & unbelievable speed in its class.
Please
go through this manualcompletely, speciallythe chapter on 'running in' of the vehicle.
To drive maximum satisfaction from yourAvantivehicle, Drive & Maintain yourvehicle strictly in
accordance with the instructions given in this manual and yourAvanti vehicle shalfgive you
years
of trouble free ride.
We thankyou for patronising our Moped and remain at yourservice
" , l Customer Service Cell
·~ J MONTO MOTORS LTD.
Monto Motors reserves the r ig ht to make any mod ificationsI improvement at anytime in the specifications
withoutincurring anyobligation whatsoever.
J

S. No.
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12.
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CONTENTS
Pa ge No.
Know your Vehicle ................................................................ 1-4
Vehicle Identification Marks .................................................. 5.
Vehicle specifications .......................................................
.... 6-7
Operating Instructions .......................................................
... 8-12
Runni
ng in period ................................................................. 13
Tips for better fuel efficiency .............................................. .. 14
Daily maintenance schedule ................................................ 15
Periodic maintenance schedule ..................................... .. . ... 16
Lubrication ............................................................................ 17
Do it yourself ......................................................................... 18 -20
Trouble shooting ................................................................... 21 -22
Wiring Diagram .....................................................................23-24
Warranty................................................................................ 25-26
Service Records
4th Free service cards
3rd Free service cards
2nd free service
cards
1st free service cards
Customer profile card
POI Card

KNOW YOUR VEHICLE
MONT
1. Fro
nt Brake Lever
7.
Rear Brake Lever
2. Starting Lever 8. Ta il Light
3. Th rottle Grip 9. Saddle
4. Head Light 1 0. Fuel Tank
5. Light & H orn Switch 11 . Fuel Tank Cap
6. Fuel Tap 1
2. Oil Filler Plug
1

KNOW YOUR VEHICLE
AUTO POWER
1. Front Brake Lever 7. Rear Brake Lever
2. Starting
Lever
8.
Tail Light
3.
Pedal 9. Saddle
4. Head Light 10. Fuel Tank
5. Light &Horn Switch 11 . Fuel Tank Cap
6. Fuel Tap 12 . Oil Filler Pl ug
2

KNOW YOUR VEHICLE
PORTA 3G
1. Front Brake Lever 7. Tail Light
2. GearTwist Grip 8. Kick
3. Wind Shield 9. Stand
4. Light &Horn Switch 10 . Seat
5. Head Light
11 . Fuel Tap
6.
Fu elTank Li d 12. Oil Filler Plug
3

KNOW YOUR VEHICLE
KOBRA3G
1. Front Brake Lever 7. Tail Light
2. GearTwist
Grip
8. Kick
3. Wind Shield 9. Stand
4. Light & Horn Switch
10 . Seat
5. Head Light
11 . FuelTap
6. Fuel Tank Lid
12 . Oil Filler Plug
4

VEHICLE IDENTIFICATION MARKS
CHASSIS No .
Chassis No.
of each vehicle is stamped on the
frame near steering tube as shown in Fig - A
ENG IN E No.
Engine No.
of e.ach vehicle is stamped on the
crank case (R.H.) as shown in the Fig - B
5
Fig. A Chassis No.

VEHICLE SPECIFICATIONS
MONT
AUTOPOWER KOBRA 3G I PORTA 3G
DIMENSIONS
Overall Length 168 cm . 168cm . 174
cm
Overall Width 65cm .
66cm .
66cm .
Overall Hei ght
107 cm 10 7c m.
98cm
Wheel Base 112 cm. 11 2c m 112 cm
WHEEL & BR AK ES
Front Wheel Size 2. 25 ' x 16 ' 2. 25 " x 16 " 2. 25 ' x 16 ' .
Rear Wheel Size
2Sx16 ' 2.5 · x 15· 2.5' x
16 '
Front Tyre Pressure 22 psi (solo) 26 ps i (pillion) 22 psi (solo) 26 psi (pilli on)
22 psi (solo) 26 psi (pilli on)
Rear Tyr e Pressure 32 psi (solo) 34 psi (pillion) 32 psi (solo) 34 psi (pillion)
32 psi (solo) 34 p si (pillion)
Brakes Front & Rear lntemally Expanding Shoe type Internally Expand
in g Shoe type Internally Expan ding Sh oe lype
both h an d opera t ed bo th hand operated
Front ha nd & Rear f oo t operated
Rear
0110 & F ro nt 0 80 Rear 0 110 & Fro nt O 80
R ear o 1 to & Fron t O 80
GENERAL
Carrying Capacily 135 Kgs 1 35 Kgs . 160 Kgs
Fuel Tank Capacity 3.2 Li t res with reserve 4 .5 Li tr es with reserve 4.5 Litres with reserve
Frame Tubular Frame Tubular Frame Tubular Frame
Suspension Front Teles
co pi c Fork Telescopic Fork Telescopic F ork
Suspension Rear Swi ngi ng Fork with sp ri ngs Swinging Fork with springs Swinging Fork with springs
and two hydraulic dampers and two hydraulic dampe rs
and two h yd r au lic dampers
Nett Weight
'For Kobra 3G 2 s· x 16'
6

VEHICLE SPECIFICATIONS
MONT
AUTOPOWER KOBRA 3G I PORTA 3G
ENGINE
Type Si
ng le cylinder twostroke Single cylinder two stroke Single cylinder two stroke
Air Cooled Air Cooled Air Cooled
Bore
40mm
40mm .
40mm .
St r ok e 39mm 39mm 39mm
Capacity 49 cc. 49 cc . 49c c.
Compression ratio 1 08 : 1 10.8 : 1 10.8 . 1
Power output
2.6 BHP@ 5500 RP M 2.6 BHP @ 5500 RPM 2.6 BHP @ 5500 RPM
Carburettor PACCO P SOMA PACCO P SOMA PACCO P SOMA
ELECTRICALS
Magneto t2V40W 1 2V4 0W 12V50W/ 40W
Spark plug gap I Make 0.4 -0.6 mm .I MICOW225Z1 0.4 • 0.6
mm ./ MICO W225Z1 0.4 - 0.6 mm . I MICO W22 5Z1
Ignition Timing 12"before TDC at 1500RPM 12" beforeTDC at t500 RPM 12" beforeTDC al 1500 RPM
Head Lamp 12V - 2SW / 25W 12V-2SW / 2SW t 2V - 25 W /25 W
Tail Lamp 12V -5W t 2V - SW t2V · SW
Brake Lamp 6 V- 1 0W 6V · t OW 6V - 10W
H orn
12VAC 1 2VAC 1 2VAC
Tr a nsmisstcm • Centrifugal Clutch. 011 Bath CentrifugalClut ch . Oil Bath CentnlugalClutch. 011 Bath
Single Speed Two Speed Automat ic Three Speed Manual GearShih
• Primary dnve
by gear. final dnve by roller chain
7

OPERATING INSTRUCTIONS
STEERING LOCK
For safety of your vehicle, a steering lo ck as
shown in Fig 1.is Provided inthe vehicle.
To Lo ck
the Steering turn handle bar to the extreme left,
insert the key, push gently and rotate the key
Fig 1.
clockwise till the end and pull outthe key. Steering L ock
8

\
OPERATING INSTRUCTIONS
FUEL TAP
Fuel tap has three positions.
1. OFF
2. ON (MAIN)
3. RESERVE
FUEL TANK CAPACITY & RESERVE
MODEL TANK QTY
OF FUEL
CAPACITY IN RESERVE
MONT 3.2 Lit 0.5 Lit
AUTOPOWER 4.5 Lit 0.5 Lit
KOBRA 3G I PORTA 3G 4.5 Lit 0.5 Lit
.
-
" '
. ' .
Fi g.2
KEEP THE FUEL TAP IN OFF POSITION WHILE FILLING PETROL
9

OPERATING INSTRUCTIONS
STARTING THE ENGINE
MONT I AUTOPOWER
Starting ofthe engine can be done when the vehicleis
stationary as also when the vehicle is in motion.
STARTING WHEN THE VEHICLE IS STATIONARY
1. Put the vehicle on stand, thereby raising the rear
wheel above the ground.
2. Open the fuel tap (See Fig 2).
3. Rotate (open) the throttle (2)
to about 1/3rd.
4. Depressthechoke lever
(4) Fig 3A.(Forcold starting
only)
5. Push on the pedal (3) energetically and when the
rear wheel begins
to rotate, press lever (1) while
continuing action on pedal.
6. Release the lever (1)
7. After the engine starts release the choke lever.
8. After the engine starts, depressthe rear brake lever
& take off the vehicle from the stand and drive on
thereafter
STARTING WHEN THE VEHICLE IS IN MOTION
1. Pedal on the vehicle with lever (1) pressed and
throttle
(2) opened to 1/3 rd .
2, Release the lever (1) and the engine will start.
10
1.Lever
2.Throttle
3. Pedal
Fig 3A.
4. Chokelever
Fig3 .
, ~
'· .•
~ 0
~ ·

OPERATING I NSTRUCT I ONS
STARTING THE ENGINE
KOBRA 3G I PORTA 3G
1. Insert the key and rotate clockwise*
2. Open the fuel tap (See Fig 2) .
3.
Ro tate (open) the throttle (1) to about 1/3rd.
4. Ensure thatthe vehicle is
in neutral
5. Start the vehicle by kicking the kick pedal.
6. For changing gears depress the clutch lever (2)
and rotate the gear twist grip (3) upwards f or 1st
gear and downwards for 2nd and 3rd gears.
7. Note that while changing gears the throttle is
closed
8. For cold starting the choke lever (Fig 3A) may be
used. Ensure to re lease the choke lever a ft erthe
engine has started.
*Ignition lock is available only in KOBRA 3G
11
,\ __ ~---
~
.,. J~ - · · ~ . ~· ... -..·..
-, .. Cl ~
. . -;;- . ...
·r
Fig. 4
Ignition Lock for Kobra 3G
Fig. 4A
1.Throttle
2.Clutch
Le ver
3. Gear
Twi st Grip

OPERATING INSTRUCTIONS
TOOL KIT
A tool kit containing following tools is provided
with every vehicle,
to enable the rider to do
emergency repairs I normal maintenance. The
tool kitis placed in the tool bo x provided beneath
the seat.
TOOLS
1. Spark Plug Spanner
2. Screw Driver
3.
17 -19 spanner
4. 8 - 10 spanner
5.Tommy bar
-Push the lever
(A) tothe ri ght
- Lift the seat up as shown in the Fig.
-KOBRA 3G - A
lock is provided for tool kit. To
open insertthe key in the lock ,press and rotate
clockwise and lift the seat.
12
Fig5.
(1) Lever (A)
Fig . 6
Tool Kit Lock for Kobra 3G

\
" RUNNING IN" PERIOD
The most important period of a vehicle is its first 1000Kms. run, also known as running
in period. In a new engine , all the moving parts need to set to their working tolerances
and if they arestrained excessively In the initialrun,theengine life Is reduced substantially.
Therefore we strongly recommend you to drive your vehicle carefully during this period
and follow the guide lines given hereunder .
DO
-Mix only 2-T oil with petrol and in the recommended quantity (40 ml. per litre of
petrol).
-Always keep correct tyre pressure.
-Always keep correct chain tension.
-Allow the engine to cool
down after every 30 Kms. on continuous drive.
DO NOT
-DO NOT drive the vehicle beyond 40 Kmph speed.
-DO NOT Overload the vehicle.
-DO NOT give sudden acceleration.
-DO NOT
apply sudden brakes unless absolutely necessary.
-DO NOT park the vehicle
under hot sun.
-DO NOT drive with
under I over inflated tyres.
-DO NOT give full throttle when the vehicle is stationary.
13

TIPS FOR BETTER FUEL E FF I CIENCY
DO
- D rive bel ow 40 Kms/hr speed.
-Anticipate the stoppage to avoid sudden braking
-Always use recommended 2T oil.
-Check tyre pressure regularly and maintain as specified.
-Switch offthe engine if anticipated stoppage is
more than 1 minute.
-Maintain the chain tension as specified.
-Get yourvehicle serviced regularly
only at Authorised Service Stations.
DO NOT
- DO NOT drive bey~nd the specified speed.
-
DO NOT accelerate the engine when the vehicle is stationary.
-DO
NO T carry more load than specified.
-
DO NOT drive your vehicle with half brake I clutch.
14

Ji &EL2
DAILY MAINTENANCE SCHEDUL E
Before riding yourvehicle please check yourvehicle for the following. Neverneglect
the importance of this inspection as they are concerned with your safety as well as
that ofyour vehicle.
DESCRIPTION CHECK
Tyre
Brakes
Electricals
FUEL
Chain
Throttle
Steering
: For proper inflation.
: For nails I any other sharp objects.
: For cracks &cuts
: For correct tree play of brake levers & effectiveness.
: For proper functioning ofall lights & Horn.
: For sufficient quantity.
: For proper tension
of the chain.
:Forfree playin throttle cable &positive return to the closed position.
: For smoothness and free movement.
15

PERIODIC MAINTENANCE SCHEDULE
COMPONENT 750- BOO EVERY EVERY EVERY
Kms. 2000 Kms . 6000 Kms. 6000 -9000
Kms .
CL UT CH I I I I
SPARK PLUG I I I R
CARBURETTOR c
C&I
c C&I
NUTS & BOL TS I I I I
GEARBOX
OIL D D D D
C ONTROL CA BLES I I I I
FUN C TIONING OF
ELECTRICALS
I I I I
DE C ARBONISE
CY LINDER & HEAD --c -
STEERING COLUMN I I L L
AIR FILTER c c c c
WHEEL BEARING
- - L -
CHAIN
l&L l&L l&L l&L
C - CLEAN I - INSPECT, CHECK & ADJUST
D - DRAIN & REFILL WITH FRESH OIL - L T
R - REPLACE
FILL ONLY " SERVO 20 W 40 " OIL IN GEAR BOX
16

LUBRICATION
A. MIXING OIL WITH PETROL
1. Use 2-T oil 4% {40 ml of 2-T oil per litre of petrol) for 1st 1000 Km s.
2. Use 2-T oil 3% (30 ml of 2-T oil per litre of petrol) after 1st 1000 Kms.
ALWAYS USE SEALED CONTAINERS OF 2-T OIL
B. GEAR BOX OIL
Cj rade :J
G:?
Front tyre pressure
Rear tyre pressure
C Servo20W40 ~
C ~ o ; Mont I Autopower
For Kobra 3G I Porta 3G
RECOMMENDED TYRE PRESSURE
SO LO
22 psi
32 psi
17
350 ml. ""l) ,
450 ml.
P ILLI ON
26 psi
34 psi