Avigo 6V BMW X5 User manual

BMW X5 Customer Service Guide
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6V BMW X5 (5F60E99)
Customer Service Guide
MMXIII © Copyright Aria Child Inc.
For internal reference only

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CAUTION:
Disconnect the battery before proceeding
with any of the troubleshooting or
replacement processes.
TABLE OF CONTENTS
1. Battery Connection..............................................3-5
2. Steering Wheel & Sound Troubleshooting.........6-7
3/4. Wiring & Sound Troubleshooting.....................8-12
5. Foot Pedal Troubleshooting...............................13-14
6. Gearbox Troubleshooting & Replacement.....15-19

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BMW X5 Customer Service Guide
1. Check Battery
Use a at head screwdriver to unloack and remove the seat. Make sure that the plastic
knob is turned to the unlock position.

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2. Check Wire Connections
Ensure that the battery is properly connected to the vehicle (red wire). Also ensure that
the gear box wire (white wire) is properly connected to the vehicle.
Check Gearbox
Connection

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If the above steps did not solve any problems with the vehicle, then
ensure that the battery is unplugged before continuing with any of the
following steps. Remove the red connectors to unplug the battery.

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2. Steering Wheel Troubleshooting: Check Wiring Connection
Step 1: Unscrew and remove the nut and bolt on the right side of the steering wheel.
Step 2: Remove the steering wheel from the steering column by pulling gently on the
wheel.

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Step 3: Check that the wires are properly connected from the steering wheel to the
vehicle. This connection is for the sound effects on the steering wheel.
Unplug the connector and continue the following steps
if you need to check the wiring inside the dashboard.
Otherwise, reverse the above procedures to reassemble
the steering wheel.

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3. Check Dashboard Connections:
Access the circuit board inside the dashboard assembly to check other wiring
connections.
Step 1: Use a at head screwdriver to release the locking mechanism on the windshield
Step 2: Locate the three latches on the windshield to remove completely.

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Step 3: Remove the windshield and dashboard by slowly and gently pulling up and out
from the vehicle in the direction of the arrow below. Use both hands when removing
the dashboard.
Step 4: Check that the two main connectors for all electronic functions are properly
connected.
If the problem is xed, then reverse the above steps to
reassemble the vehicle. Otherwise, unplug the connec-
tor and continue to follow the steps below to check the
wiring inside of the dashboard.

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4. Checking wire connections in dashboard
Step 1: Unscrew these two screws to remove the windshield from the dashboard
Step 2: Remove all 8 screws from the dashboard to
access the inner components. Keep the windshield scerws
separate from the dashboard screws.
12
345
6
7
8

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Step 3: Check that the power switch and the forward/reverse switch are
properly connected.
Power Switch
Forward/reverse
Switch
Step 4: Check that the red and orange wires for the power switch are
connected to the two bottom blades. The top blade won’t have a
connection.
Red Wire
Orange Wire

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Step 5: Check that all three wire connectors for the forward/reverse switch
are properly connected. The blue, pink, and yellow single wires should all
be connected.
Reverse the above procedures to reassemble the
vehicle. If there are still connection issues related to
the dashboard steps, then please contact Aria Child
Customer Service.

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5. Foot Pedal Troubleshooting
Step 1: Turn the vehicle on its back to access the foot pedal cover. Use a
screwdriver to pry the cover off of the vehicle.
Step 2: Turn over the vehicle and pull out the Foot Pedal to access the
wires. Make sure that both wires are properly connected.

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Step 3: After checking the foot pedal, snap it back into place by rst sliding
in the pedal into the chassis on the right side. Then snap it back into place
using a screwdriver.

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6. Gearbox Troubleshooting and Repalcement
Step 1: Press the BMW logo on the wheel cap to release the right rear
wheel. The gearbox can only be accessed from the right rear wheel.
Step 2: Press and lift up the wheel with both hands.

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Step 3: Unplug the gearbox connector (white wires) underneath the
seat. The battery ride wires should already be disconnected to avoid any
electrial issues.
Step 4: Remove the right front wheel using the same procedure as the right
rear wheel.

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Step 5: Unplug the headlight connector located underneath the
dashboard.
Step 6: Clip the cable ties along the wires to release the gearbox harness
easily. Be careful not to clip any of the wires.

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Step 7: Unscrew the wire clips. There are three wire clips located at the
bottom side of the vehicle.
Step 8: Separate the white and blue wires from the rest of the harness.
These wires belong to the gearbox.

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Step 9: Slide the gearbox off of the rear axle. Gently pull the white and blue
wires that attach to the gearbox through the vehicle.
Step 10: Reverse the above procedures to replace a gearbox with a a new
one. To replace your gearbox, visit www.ariachild.com or call our customer
service team.

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Unassembled image of the vehicle.