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AWE S-FLO User manual

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Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
These instructions are intended for the following part numbers:
2660-15050
Vehicle Fitment:
• 2017-2019 Audi RS3 Sedan 2.5L Turbo
• 2017-2019 Audi TTRS Coupe 2.5L Turbo
Installation questions?
CONTACT US
Thank you for purchasing the AWE 4.5" S-FLO Closed
Carbon Intake System for RS3 and TTRS.
Exquisite build quality with industry leading
performance
distinguish this intake kit from all others.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
AWE 4.5" S-FLO Closed Carbon Intake System
Arrow QTY Description Part Number
A12.5T filter tube 500031
B14.5in cone filter 400002
C1Filter mounting plate 120028
D1Flex coupler 4.5in 300008
E12.5T turbo inlet tube 500030
F1Turbo coupler 500007
G12.5T air box housing 500032
1110-130 worm drive clamp 5574K26
7Carbon tube bolts 94500A231
3100-120 worm drive clamp 5574K25
2#10 washer 96659A104
2M4x12x0.7 bolt 91292A117
7M5 flat washer 93475A240
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Begin by removing the engine cover by carefully pulling it upward, as seen in Figure 1-1 and 1-2.
NOTE: Always refer to the manufacturer’s service manual for precise torque specifications on
all OEM fasteners.
CAUTION: The engine may be VERY HOT — allow adequate time for the system to cool
down before disassembly. Severe burns and injury will occur if skin comes into contact with a
hot engine.
Remove the OEM inlet duct, by removing the 2 screws pointed out in Figure 2-1, then carefully push
it towards the engine and remove it from the vehicle, shown in Figure 2-2.
Note: These screws will not be reused with the AWE carbon inlet duct.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Remove the hose from OEM the intake, pointed out in Figure 3-1. To remove, squeeze the clamp
tabs together and wiggle the hose off, shown in Figure 3-2.
Loosen the 2 hose clamps holding the OEM intake hose in place, shown in Figure 4-1. Then
carefully remove the intake hose from the intake, shown in Figure 4-2.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Remove the OEM air intake box, shown in Figure 5-1, by first detaching the sensor at the front of
the air box, then pulling it upwards detaching it from the OEM rubber mounting grommets below the
air box, shown in Figure 5-2.
Note: There are 3 rubber grommets, these will be reused with the AWE intake system.
Remove the OEM intake tube by first removing the attached hose by pinching the connecting tabs
(A) and pulling it off. Remove the bolt at the bottom of the tube (B), the head of the bolt faces the
firewall, both shown in Figure 6-1. Next squeeze the hose clamp and pull the intake tube off of the
turbo inlet, shown in Figure 6-2.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Install the AWE turbo inlet coupler to the 4.5”
AWE intake tube with the supplied 100-120 worm
drive clamp, shown in Figure 7.
Install the 4.5” AWE intake tube to the turbo inlet
using the OEM hose clamp (A), reattach the
plastic line (B), and reinstall the OEM bolt (C), as
shown in Figure 8.
Careful not to over tighten hardware, as
carbon could crack.
Slide the supplied 4.5” silicone flex coupler hose
with the 2 supplied 100-120 worm drive clamp,
as shown in Figure 9.
Note: Do not tight hose clamps at this point.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Gather the AWE mounting bracket and push in
the 3 OEM rubber mounting grommets, as shown
in Figure 10.
Secure the AWE carbon intake tube onto the
AWE mounting bracket, with the 3 supplied
screws and washers, as shown in Figure 11.
Careful not to over tighten hardware, as
carbon could crack.
Install the AWE air filter onto the AWE intake
tube and tighten the 110-130 worm drive clamp
hose clamp, as shown in Figure 12.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Install the AWE carbon fiber inlet and filter
section, carefully maneuver the inlet duct into the
factory location and aligning the silicone flex hose
to the carbon fiber filter tube. Ensure you get the
3 OEM rubber grommets to press into the
mounting tabs, as seen in Figure 14.
With the intake in the correct place, install the 4
supplied screws into the back of the filter section,
as shown in Figure 15.
Careful not to over tighten hardware, as
carbon could crack.
Gather the AWE air filter section and the AWE
carbon fiber inlet section. Slide the inlet section
over the filter, as shown in Figure 13.
Note: Do not install the 4 screws that attach the 2
sections, this allows for easier installation.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Clip the OEM sensor onto the AWE mounting
plate shown in Figure 16.
Align the silicone flex hose and tighten the 2
hose clamps, as shown in Figure 17.
Reinstall the OEM engine cover by pressing it
back into place, as shown in Figure 18.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.0
Once installed properly, your AWE exhaust will provide years of trouble-free performance.
The exhaust volume and sound will settle with usage; 800-1000 miles is required to break-in new
exhaust systems.
Also, please note that the rear 180Technology® resonator has a small drain hole to allow
condensation to escape. Water drops from this area are normal.
Periodic cleaning of exhaust tips is necessary to maintain proper finish, especially in areas prone to
road salt and caustic deicing solutions. Use a mild soap and water solution or car wax to clean the
finish. Avoid using abrasive polishes, as they can scratch the finish.
Up-to-date warranty information is found HERE.
Any questions or comments,
please do not hesitate to contact us:
AWE
199 Precision Drive
Horsham, PA 19044
215-658-1670
CONTACT FORM
Issue Solution
Wrong or missing parts Double check the parts list for your system and compare them
with what you received. Fill out our contact form, found below
and let us know what parts you need.
Check engine light Make sure all hoses are reinstalled and are all secure.