DANA 250-4204 User manual

1990 TOYOTA CELICA STWITH 1.6 L ENGINE
THROTTLE LEVER ADAPTOR PACKAG~
250-4204 .
1) Remove the throttle shaft nut and lock washer from the throttle shaft. Install the Bracket -
Throttle Lever. Reinstall the lock washer and hex nut, and torque the nut to 84 in-lb (7 ft-lb).
Note: Start the nut by hand to prevent cross-threading. Do not over tighten.
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FI{'; URE 1
Loosen This Nut
ONLY
-
Bracket-Cable /
I
1/8. of cable MUST
be exposed \
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-I \.~ I
" 1'- -~ ,
-~.. !
Bead Chain
Connector Cove,\ "\~~
,
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I
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.:'~Jml
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~; 11 }1 ~ )
I II " II
11' '.' II Ii
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Snap-In
Adaptor
A--"\
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/..
/
Bead Chain
Connector
.~
Bead Chain ---w -- \ .",
Bead Chain Eyelet
Connector
Bracket- Throttle
Lever
"
Washer-#10 Plain
,
INST ALLEQ VIEW ,\
Pin-Self Locking
2)
3'
Loosen the accerator cable bracket jam nut. Loosen only the nut shown in Figure I.
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Install Bracket-Cable between the accelerator cable bracket and the jam nut previously
loosened and retighten the jam nut.
4) Remove the Snap-In Adaptor from the Cruise Control Kit.
5) Remove the Adjustable Sleevefrom the Cruise Control Module Cable.
@ Dana Corporation 1990
All Rights Reserved
Printed in the United States of America Form #2310

6) To usethe Snap-In Adaptor, it will be necessaryto form threads on the end of the Cruise
Control Module Cable. This is accomplished by placing the 1/4" -20 Nut and Washer
Assembly on the end of the Cruise Control Module Cable With your fingers, then usea 7/16"
box end wrench and turn clockwise, until the desired amount of threads have been formed
asshown in Figure 2. BeforeThreading Cable
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NuLand Washer
~;embly 114 -20
\
f\
Cruise Control Module
/ Cable
I
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~01150
7) After the threads have been formed screw the Snap-In Adaptor onto the Cruise Control
Module Cable and snap into the BracKet-Cable asshown i~ Figure 1.
8) Install the Bead Chain Eyelet Connector, with the Bead Chain and Bead Chain Connector
Cover in place, and the Wash~- #10 Plain to the Bracket- Throttle Lever and install the
Pin- Self Locking asshown in Figure 1.
9) Connect the Bead Chain with the Bead Chain Connector (Double Ended)j to the Cruise
Control Module Cable, with no slack in Bead Chain, and install a Bead Chain Connector
Cover asshown in Figure 1.
10) Be sure that the throttle is not being held open by the Cruise Control Cable. Adjust cable
by releasing Snap-in Adaptor from Bracket-Cable and threading in or out to adjust cable to
proper length. SnapAdaptor b~ck into-jli--a&et.
After Threading Cable
FIGURE 2