Backyard Discovery GRAYSON PEAK User manual

Made in China
INS-2106024-A-GRAYSON PEAK-ENG 2-2-2022 &
INS-2101012-A-CLOUD PEAK-ENG 2-2-2022
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your set, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
Model # 2106024 & 2101012
GRAYSON PEAK
CLOUD PEAK
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Swing Set
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
WARNING
Adult Assembly Required.
Not suitable for children under 36 months due to small parts.
FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.
The assembly manual must be retained
since it contains important information

Safe Play Area
SAFE PLAY HEIGHT: 16'-6 1/2" [5.0 m]
MAXIMUM FALL HEIGHT: 6'-3 1/2" [1.9 m]
General Information:
Your set has been designed and engineered for children only and for residential use only.
A maximum of 150 lbs. per child is recommended for play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use.
A maximum of 9 children is recommended for this swing set.
Ground Dimension
13' - 6 1/2" [4.1m] x 12' - 6 1/2" [3.8m]
Safe Play Area
25' - 8" [7.8m] x 26' - 8 1/2" [8.1m]
SAFE PLAY AREA DIAGRAM
Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a
fence, garage, house, overhanging branches, laundry lines, or electrical wires.
•While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and
improper assembly may result. Extra care must be taken to insure the fort is square.
•The safe play area refers to a zone extending 6'-7" (2m) beyond the play product on all sides, including the space above the play product.
Owner's Manual Basic Setup Dimensions & Assembly Notes
13'-6 1/2"
[4.1 m]
12'-6 1/2"
[3.8 m]
6'-7"
[2.0 m]
6'-7"
[2.0 m]
6'-3 1/2"
[1.9 m]
9'-11 1/2"
[3.0 m]
25'-8 1/2"
[7.8 m]
26'-8 1/2"
[8.1 m]
2

Owner's Manual
Wood Components (Not to Scale)
Parts Identification
UPRIGHT POST - W4L13768
3"x3"x89 1/2" (76x76x2274)
B2
(x1)
UPRIGHT POST - W4L13769
3"x3"x89 1/2" (76x76x2274)
B3
(x1)
UPRIGHT POST - W4L13770
3"x3"x89 1/2" (76x76x2274)
B4
(x1)
RAIL - W4L13761
1 3/8"x3"x51 7/8" (36x76x1318)
E1
(x1)
RAIL - W4L13755
1 3/8"x3"x51 7/8" (36x76x1318)
E2
(x1)
RAIL - W4L13762
1 3/8"x3"x51 7/8" (36x76x1318)
E3
(x1)
ANGLE BRACE - W4L13782
1 3/8"x3 3/8"x80 1/2" (36x86x2043)
E77
(x2)
GROUND BOARD - W4L13582
1"x5 1/4"x79 1/8" (24x134x2010)
G1
(x1)
WALL RAIL - W4L07153
1"x5 1/4"x48 7/8" (24x134x1243)
G2
(x1)
GROUND BOARD - W4L13784
1"x5 1/4"x79" (24x134x2006)
G50
(x1)
LEFT UPRIGHT - W4L13775
1 3/8"x3 3/8"x50 3/4" (36x86x1290)
E74
(x1)
RIGHT UPRIGHT - W4L13776
1 3/8"x3 3/8"x50 3/4" (36x86x1290)
E75
(x1)
END SUPPORT - W4L13783
1 1/2"x3 1/2"x44 1/2" (36x86x1127)
E79
(x1)
3

Owner's Manual
Wood Components (Not to Scale)
Parts Identification
FLOOR SUPPORT - W4L07130
1"x3 3/8"x48 7/8" (24x86x1243)
H4
(x1)
FLOOR SUPPORT - W4L07131
1"x3 3/8"x48 7/8" (24x86x1243)
H5
(x1)
UPRIGHT - W4L13763
1"x3 3/8"x72" (24x86x1828)
H6
(x1)
UPRIGHT - W4L13764
1"x3 3/8"x72" (24x86x1828)
H7
(x1)
ROOF RAIL - W4L13765
1"x3 3/8"x83 7/8" (24x86x2132)
H8
(x2)
ROOF RAIL - W4L13766
1"x3 3/8"x50 7/8" (24x86x1291)
H9
(x2)
ROOF RAIL - W4L13767
1"x3 3/8"x48 7/8" (24x86x1243)
H10
(x1)
DECK BRACE - W4L07296
1"x3 3/8"x17 3/4" (24x86x450)
H11
(x2)
DECK BRACE - W4L13771
1"x3 3/8"x15 7/8" (24x86x402)
H12
(x4)
ARCHED RAIL - W4L13774
1"x3 3/8"x50 7/8" (24x86x1292)
H13
(x1)
LADDER RUNG - W4L13778
1"x3 3/8"x17 1/8" (24x86x434)
H81
(x4)
FLOOR SUPPORT - W4L13772
1"x3 3/8"x52 1/8" (24x86x1324)
H2
(x1)
FLOOR SUPPORT - W4L13773
1"x3 3/8"x52 1/8" (24x86x1324)
H3
(x1)
ANGLE BRACE - W4L07127
1"x3 3/8"x44 1/2" (24x86x1129)
H1
(x2)
4

Owner's Manual
Wood Components (Not to Scale)
Parts Identification
FLOOR JOIST - W4L07139
1"x2 3/8"x50 1/4" (24x60x1275)
J1
(x2)
FLOOR SUPPORT - W4L06710
1"x2 3/8"x3" (24x60x76)
J2
(x4)
GROUND BOARD - W4L07122
5/8"x5 1/4"x74 1/4" (16x134x1888)
K1
(x1)
GROUND BOARD - W4L07123
5/8"x5 1/4"x89 3/8" (16x134x2270)
K2
(x1)
GROUND BOARD - W4L07124
5/8"x5 1/4"x50 1/8" (16x134x1274)
K3
(x1)
GROUND BOARD - W4L13756
5/8"x5 1/4"x23 1/8" (16x134x588)
K4
(x1)
GROUND BOARD - W4L13757
5/8"x4 3/4"x50 1/4" (16x120x1275)
K5
(x1)
ROCK WALL BOARD - W4L13758
5/8"x3 3/8"x48 7/8" (16x86x1243)
M1
(x7)
ROCK WALL BOARD - W4L13759
5/8"x3 3/8"x48 7/8" (16x86x1243)
M2
(x3)
ROCK WALL BOARD - W4L13760
5/8"x3 3/8"x48 7/8" (16x86x1243)
M3
(x3)
FLOOR BOARD - W4L07141
5/8"x3"x42 7/8" (16x76x1090)
M4
(x2)
FLOOR BOARD - W4L07142
5/8"x3 3/8"x48 7/8" (16x86x1242)
M5
(x1)
WALL RAIL - W4L07145
5/8"x3 3/8"x50 7/8" (16x86x1292)
M8
(x2)
5

Owner's Manual
Wood Components (Not to Scale)
Parts Identification
WALL RAIL - W4L07146
5/8"x3 3/8"x48 7/8" (16x86x1243)
M9
(x3)
PICKET - W4L07152
5/8"x3 3/8"x21 3/8" (16x86x542)
M44
(x13)
SLIDE BRACE - W4L08748
5/8"x3 3/8"x17 1/4" (16x86x438)
M77
(x1)
CENTER SLIDE BRACE - W4L08749
5/8"x3 3/8"x17 1/4" (16x86x438)
M78
(x2)
ATTACHMENT BOARD - W4L13779
5/8"x3 3/8"x19" (16x86x482)
M102
(x1)
REAR SUPPORT - W4L13777
5/8"x3 3/8"x19" (16x86x482)
M103
(x1)
SWING BEAM 2 POSITION - W4L13780
2"x5 1/4"x68 3/4" (50x134x1745)
SB74
(x1)
SUPPORT BOARD - W4L07140
1"x1 3/8"x44 1/8" (24x34x1122)
T1
(x2)
SUPPORT BOARD - W4L07156
2"x3 3/8"x78 7/8" (50x86x2005)
W1
(x1)
SWING BEAM SUPPORT - W4L13781
2"x3 3/8"x49 3/8" (50x86x1254)
W71
(x1)
B1
(x1)
UPRIGHT POST ASSEMBLY - W2A02851
3"x3"x89 1/2" (76x76x2274)
FP1
(x2)
FLOOR PANEL - W2A02850
1 1/4"x20 3/8"x48 5/8" (32x519x1242)
6

Owner's Manual Parts Identification
Hardware Components
BOLT HEX
5/16x1 1/4
(x4)
H100042
BOLT HEX
5/16x2 3/4
(x2)
H100047
BOLT WH
5/16x3 1/2
(x18)
H100018
BOLT WH
5/16x4
(x2)
H100020
BOLT WH
5/16x3 3/4
(x15)
H100019
BOLT WH
5/16x2
(x3)
H100012 BOLT WH
5/16x2 1/4
(x4)
H100013
BOLT WH
5/16x4 3/4
(x7)
H100505
BOLT WH
5/16x1 3/4
(x15)
H100011
BOLT WH
5/16x1
(x9)
H100008
BOLT WH
5/16x1 1/4
(x1)
H100009
BOLT WH
5/16x1-1/2
(x10)
H100010
BOLT WH
5/16x4 1/2
(x1)
H100021
BOLT WH
5/16x1/2
(x18)
H100115
NUT BARREL WH
5/16x7/8
(x17)
H100005
NUT BARREL WH
5/16 x 5/8
(x9)
H100004
NUT BARREL PTH BLK
1/4x3/4
(x4)
H100831
BOLT WH
1/4x1-1/4
(x2)
H100142
BOLT WH
5/16x3/4
(x7)
H100222
BOLT WH
5/16x2 3/4
(x2)
H100015
7

Owner's Manual Parts Identification
Hardware Components
SCREW PWH
8x5/8
(x2)
H100128
SCREW PFH
8x1 1/2
(x176)
H100086
SCREW PFH
8x1 3/4
(x19)
H100089
LAG SCREW WH
5/16x2
(x22)
H100027
LAG SCREW WH
5/16x2 1/2
(x7)
H100028
LAG SCREW WH
5/16x1 1/2
(x2)
H100026
SCREW PWH
8x3/4
(x19)
H100070
SCREW PFH
8x1 1/8
(x56)
H100088
BOLT PTH
1/4x3/4
(x20)
H100063 BOLT PTH BLK (with LOCTITE)
1/4x3/4
(x4)
H100832
LAG SCREW WH
1/4x1 1/2
(x7)
H100145
LAG SCREW WH
1/4x2
(x9)
H100146
WASHER FLAT
8x27
(x16)
H100105
WASHER SPLIT
5/16
(x4)
H100095
WASHER LOCK EXT
8x19
(x92)
H100030
WASHER LOCK EXT
12x19
(x19)
H100031
WASHER LOCK INT
8x15
(x19)
H100108
WASHER LOCK EXT
6x15
(x17)
H100138
WASHER SAFETY
17x30
(x8)
H100103
NUT LOCK
5/16
(x10)
H100110
T-NUT
1/4
(x22)
H100072
T-NUT
5/16
(x85)
H100074
SCREW PFH
8x1 1/4
(x2)
H100087
SCREW PFH
8x2
(x17)
H100111
SCREW PFH
8x2 1/2"
(x35)
H100090
8

Owner's Manual Parts Identification
Hardware Components
TORX WRENCH T-30
(x1)
H100114
TORX WRENCH T-40
(x1)
A100041
SWING HANG 5/16x8
(x3)
H100098
SWING HANGER 5/16x9 1/2
(x4)
H100099
H100147 T-30 TORX BIT
(x1)
H100042 T-40 TORX BIT
(x1)
H101100 MAGNETIC DRIVER
(x1)
SCREW SETTER
(x1)
H100764
9

Owner's Manual
Accessory Components (Not to Scale)
Parts Identification
HAND GRIP GREEN PLASTIC
(x4)
A100028
HAND GRIP GREEN 816 C/C
(x2)
A100134
L BRACKET 66x66x127
(x3)
A100140
"A" REVISION TAG
(x1)
A100314
BYD ID TAG (LARGE) AGES 3-10
(x1)
A100164
L BRACKET 2.5x38x55x55
(x8)
A4M01046 GREEN HC ROCK #2
(x9)
A6P00037
TELESCOPE
(x1)
A6P00096 TARP
(x1)
A6P00157
STEERING WHEEL
(x1)
A100107
10

Owner's Manual
Accessory Components (Not to Scale)
Parts Identification
SLIDE RAIL 8' GREEN RIGHT
(x1)
A100054
SLIDE RAIL 8' GREEN LEFT
(x1)
A100055
AUGER GROUND STAKE
(x7)
A100178
SWING BEAM
EXTENSION
BRACKET-LEFT
(x1)
A100325 SWING BEAM
EXTENSION
BRACKET-RIGHT
(x1)
A100326
26" WEB SWING
(x1)
A4M01126
ROPE-CHAIN GR / SEAT GR 22"
(x1)
A6P00397
SLIDE BED 8' DARK GREEN
(x1)
A6P00386
CLIMBING ROPE
(x1)
A6P00422
ROPE LADDER
(x1)
A6P00161
11

H100194 BOLT WH
5/16 x 2-1/2
(x2)
It is critical for ease of assembly that you take the time to sort and organize the wood and hardware.
WOOD PARTS:
• Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
• If there are multiple boards with the same stamped number, stack those pieces together.
• Stamps can be found on the flat surface of the boards or on the end of the boards.
• Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
HARDWARE PARTS:
• We recommend that you have a separate table to organize the hardware.
• Hardware bags are printed with a seven-digit, alpha-numeric part number.
• You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
• During assembly you only need to reference the last four digits of the number.
STEP 1 - SORTING PARTS
PRE-ASSEMBLY
12

Cordless Drill or
Electric Drill
Drill Attachments:
Phillips Head Open End Wrenches 1/2" & 9/16"
Phillips Screw Driver
1/8", 3/16", 3/8" & 7/16"
Drill Bits
3/8" Drive Ratchet, 1/2" &
9/16" STD Sockets 1/2" & 9/16"
Deep Sockets
Claw Hammer Rubber Mallet - Optional
Tape Measure
Square
Level 24"
STEP 2 - TOOLS REQUIRED
PRE-ASSEMBLY
13

There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
STEP 3 - ASSEMBLY METHODS
PRE-ASSEMBLY
14

SLIDE BED 8' DARK GREEN
(x1)
A6P00386
BOLT WH
5/16x1/2
(x3)
H100115 T-NUT
5/16
(x3)
H100074
STEP 1
SLIDE BRACE - W4L08748
5/8"x3 3/8"x17 1/4" (16x86x438)
M77
(x1)
386 (x1)
SLIDE BED 8' DARK GREEN
115 (x3)
BOLT - 1/2"
074 (x3)
T-NUT - 5/16"
SLIDE ASSEMBLY
M77 (x1)
SLIDE BRA E
NOTE:TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND.
PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/4" FROM THE EDGE. USE M77
BOARD AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. USE A 5/16" DRILL BIT.
TIP:
INSTALL T-NUTS INTO BOARDS
BEFORE ASSEMBLY
TIP:
PREBENDING THE ENDS WILL EASE ASSEMBLY.
PLACING THE SLIDE BED OUT IN THE SUN MAKES
IT EASIER TO BEND.
1/4 6
15

SLIDE RAIL 8' GREEN LEFT
(x1)
A100055
SLIDE RAIL 8' GREEN RIGHT
(x1)
A100054
CENTER SLIDE BRACE - W4L08749
5/8"x3 3/8"x17 1/4" (16x86x438)
M78
(x2)
SCREW PFH
8x2-1/2
(x24)
STEP 2
SLIDE ASSEMBLY
055 (x1)
SLIDE RAIL 8' GREEN LEFT
054 (x1)
SLIDE RAIL 8' GREEN RIGHT
090
(x24)
SCREW - 8x2-1/2"
78 (x2)
CENTER SLIDE BRACE
H100090
NOTE:
PLACE THE SLIDE RAIL ON FLAT SURFACE. STARTING AT THE BOTTOM, INSERT THE SLIDE BED INTO THE
CHANNEL ON THE INSIDE OF THE RAIL. HOLD THE SLIDE BED IN PLACE WHILE A HELPER BENDS THE SLIDE
BED INO THE CHANNEL. MAKE SURE THE SLIDE BED IS COMPLETELY INSERTED INTO THE CHANNEL.
INSERT THE TWO CENTER SLIDE BRACES INTO THEIR RESPECTIVE LOCATIONS. SECURE THE SLIDE BED
AND CENTER USING THE PROVIDED HARDWARE.
USING A 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD
BE 12 INDENTIONS ON EACH RAIL.
REPEAT THIS PROCESS FOR THE OPPOSITE SLIDE RAIL.
FAILURE TO INSERT SLIDE BED PROPERLY MAY RESULT IN
INJURY OR AMPUTATION. EXPOSED SLIDE EDGES CAN BE SHARP AND BECOME
A LACERATION HAZARD IF THE SLIDE IS NOT PROPERLY ASSEMBLED.
TIP:
A HELPER IS REQUIRED FOR THIS
PHASE.
16

LADDER ASSEMBLY STEP 1
111 (x8)
SCREW - 2"
H81 (x4)
LADDER RUNG
E74 (x1)
LEFT UPRIGHT
LEFT UPRIGHT - W4L13775
1 3/8"x3 3/8"x50 3/4" (36x86x1290)
E74
(x1)
LADDER RUNG - W4L13778
1"x3 3/8"x17 1/8" (24x86x434)
H81
(x4)
SCREW PFH
8x2
(x8)
H100111
17

LADDER ASSEMBLY STEP 2
SCREW PFH
8x2
(x8)
H100111
RIGHT UPRIGHT - W4L13776
1 3/8"x3 3/8"x50 3/4" (36x86x1290)
E75
(x1)
E75 (x1)
RIGHT UPRIGHT
111 (x8)
SCREW - 2"
18

LADDER ASSEMBLY STEP 3
REAR SUPPORT - W4L13777
5/8"x3 3/8"x19" (16x86x482)
M103
(x1)
ATTACHMENT BOARD - W4L13779
5/8"x3 3/8"x19" (16x86x482)
M102
(x1)
086 (x8)
SCREW - 1 1/2"
M102 (x1)
ATTACHMENT BOARD
M103 (x1)
REAR SUPPORT
FLUSH TOP
SCREW PFH
8x1 1/2
(x8)
H100086
19

LADDER ASSEMBLY STEP 4
BOLT WH
5/16x3 1/2
(x4)
H100018
T-NUT
5/16
(x4)
H100074
HAND GRIP
GREEN 816 C/C
(x2)
A100134
074 (x4)
T-NUT - 5/16"
134 (x2)
HAND GRIP GREEN 816 C/C
018 (x4)
BOLT - 3 1/2"
20