Baker Hughes 2000 Series User manual

Level 4 Tier 1
Electrical Submersible Pumping Systems
Artificial Lift
907140 Rev. F
Effective Date: 01 Nov 2015
2000 / 4000 / 8000 Series Drives
6-, 12-, and 24- Pulse
ESP (6-Step) and FPWM
NEMA 1 & 4 Enclosure
Electrospeed Advantage Variable Speed Drive
Installation and Operations Manual

1
Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Revision History
Rev.
ECM
Amendment Detail
Reviewer
Approver
Approval Date
A
C110273
Release
J. Hillshafer
B. Haapanen
12 Jan 2011
B
C110627
Updated PS Fuse values, Cable Charts and Flash Card Section
J. Hillshafer
B. Haapanen
9 Feb 2012
C
J. Hillshafer
B. Haapanen
20 Mar 2013
D
C111854
Updated to Release 12 Software; Added 24P Drive
J. Hillshafer
B. Haapanen
31 Oct 2013
E
C112619
Updated to Add Nema 1 Drive
J. Hillshafer
R. Dubuc
29 May 2014
F
C113981
Updated Electrospeed Input Electrical Filter support, User configured
datalogging, Current Unbalance, EtherNet & Sealed drive drawings
R. Dubuc
S. Plitt
19 Oct 2015
Contact your local Baker Hughes representative for current information regarding this product

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Table of Contents
Table Of Figures...............................................................................................................8
Introduction......................................................................................................................9
Features/Functions Benefits..............................................................................10
Commissioning Checklist.............................................................................................11
Safety and Installation...................................................................................................12
Safety Recommendation............................................................................................12
Personal Protective Equipment (PPE) ..................................................................................12
Drive-specific Configuration..................................................................................................12
Electrical Disconnect Handle with Interlock and Override .....................................................12
Safety Procedures................................................................................................................13
Shipping and Handling..........................................................................................................13
Storage.................................................................................................................................13
Installation......................................................................................................................14
Location................................................................................................................................14
Initial Checks ........................................................................................................................14
Power and Customer Interface Wiring...................................................................................14
Emergency Stop (Category Zero) Option Wiring...................................................................15
Motor Temperature Sensing .................................................................................................15
IEEE Compliant Systems......................................................................................................15
System Control Circuit Boards..............................................................................................15
Graphic Display Basics..............................................................................................17
Keypad Switches..................................................................................................................17
Keypad LEDs........................................................................................................................18
Capacitive Keypad................................................................................................................18
Key Pad Lockout Switch............................................................................................19
Weatherproof Design............................................................................................................19
Display LEDs and Panel Lights.............................................................................................19
Green, Amber and Red Display LEDs...................................................................................19
Optional External Red, Amber and Green Panel Lights ........................................................20
External Lights............................................................................................................21
External Light Mode: Vortex..................................................................................................22
External Light Mode: Kratos..................................................................................................22
External Light Mode: ICS EM................................................................................................22
Start/Stop Display Unit Switches ..............................................................................22
Internal Hand/Internal Auto Mode Selection..........................................................................23
Hand/Off/Auto and Start Panel Mounted Switches (External HOA).......................................24
Manual Keypad Lockout (Man Kpad Lk) ...............................................................................25
Displaying a Menu, Reading or Setpoint..................................................................26
Advantage Drive Display Conventions.....................................................................27

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Editing a Reading or Setpoint ...............................................................................................28
Auxiliary Restarts Parameter Enable........................................................................29
Alarm and Shutdown Indication................................................................................30
Lockout Condition......................................................................................................30
System Security..........................................................................................................30
System Time Clock.....................................................................................................31
Backlight Adjust (Brightness)/Software Revs ........................................................................31
Pick Color Scheme ...............................................................................................................32
Citibus Diagnostics ...............................................................................................................32
Utility Menu .................................................................................................................33
Add Parm to Status...............................................................................................................33
Add to Custom User..............................................................................................................33
Screen Capture.....................................................................................................................33
Rename This Parameter.......................................................................................................34
Log This Parameter ..............................................................................................................34
Active Alarm Screen...................................................................................................35
Recording and Restoring a Drive's Configuration..................................................................35
EasyStart Setup .............................................................................................................36
Set Time...............................................................................................................................36
Set Language and Units .......................................................................................................36
System Setup .......................................................................................................................37
Autograph_PC Setup..................................................................................................37
EasyStart Setup Summary.........................................................................................37
Transformer Parameters.......................................................................................................38
EasyStart Final Summary .....................................................................................................38
Complete EasyStart..............................................................................................................38
Easy Start Setup...................................................................................................................39
Site Information.....................................................................................................................39
Application Type...................................................................................................................39
Power System Voltage..........................................................................................................40
Motor Parameters.................................................................................................................40
Cable Parameters.................................................................................................................40
Frequency Parameters .........................................................................................................41
EasyStart Setup Summary....................................................................................................41
Transformer parameters .......................................................................................................41
Complete EasyStart..............................................................................................................42
View Legacy Menus....................................................................................................42
Easy I/O Setup................................................................................................................42
Easy I/O Setup......................................................................................................................43
Onboard Digital I/O.....................................................................................................47
Onboard Digital Inputs..........................................................................................................47
Onboard Digital Outputs .......................................................................................................47

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Onboard Analog Inputs.........................................................................................................48
The Advantage Drive Menus.........................................................................................49
Overview of Menu Structure......................................................................................49
Status Screen..............................................................................................................50
Basic Setup.................................................................................................................51
Drive Setup..................................................................................................................51
Pwm Fltr Cfg.........................................................................................................................56
Filter Currents.......................................................................................................................57
Advanced Setup .........................................................................................................58
Load Setup..................................................................................................................60
Site Setup....................................................................................................................63
Input Filter Setup........................................................................................................64
Features.......................................................................................................................66
Starts ...........................................................................................................................69
Datalog and History.......................................................................................................72
Shutdown History.......................................................................................................72
Shutdown Detail..........................................................................................................72
Event Records ............................................................................................................73
Run History .................................................................................................................73
Compact Flash Card Datalogging.............................................................................76
Datalog Setup .............................................................................................................77
Save Historical Data...................................................................................................78
Save/Load System Setups.........................................................................................79
Save Setup to PC Card.........................................................................................................79
Load Setup From PC Card....................................................................................................80
Directory/File Functions........................................................................................................82
Advanced Information...........................................................................................................82
USB Features..............................................................................................................83
Get History ..................................................................................................................84
Load Software Update................................................................................................85
Load Autograph PC File.............................................................................................87
Load Configuration File .............................................................................................89
Directory and File Functions .................................................................................................90
Site Information ..........................................................................................................91

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Graphing......................................................................................................................91
Ø B Amp Chart .....................................................................................................................92
Faults and Alarms..........................................................................................................94
Overload......................................................................................................................94
Underload....................................................................................................................97
Current Unbalance....................................................................................................101
Aux Rstart Parm .......................................................................................................102
Input Ovrvlt ...............................................................................................................103
Input Undvlt...............................................................................................................104
Input Vunbal..............................................................................................................106
Low Speed Trip.........................................................................................................107
Temp Sensors...........................................................................................................108
Heatsink 1...........................................................................................................................109
Heatsink 2...........................................................................................................................109
Heatsink 3...........................................................................................................................110
Heatsink 4...........................................................................................................................110
Inductor Temp.....................................................................................................................110
Ambient Temp ....................................................................................................................111
Auxiliary Temp....................................................................................................................111
Telemetry Fail ...........................................................................................................111
Alarm Setup ..............................................................................................................114
User Config Function ..................................................................................................115
Config Function Setup.............................................................................................115
Output Frequency Control.......................................................................................115
Frequency Setpoint Mode...................................................................................................116
Analog Follower Mode........................................................................................................117
Proportional/ Integral/ Derivative Mode...............................................................................118
MaxPointTM Control Mode...................................................................................................123
MaxRateTM Gas Mitigation Software....................................................................................125
User Prog Block........................................................................................................129
Edit Prog Block...................................................................................................................129
Edit User Point....................................................................................................................131
User Defined Alarms ................................................................................................133
User Alarm 1.......................................................................................................................133
User Alarm 2 Through 8......................................................................................................135
Digital Output Control..............................................................................................135
Digital Output Setup (Alarms) .............................................................................................136
Select Alarms......................................................................................................................136
Digital Output Setup (Shutdowns).......................................................................................136

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Select Shutdowns...............................................................................................................137
Digital Output Setup (List)...................................................................................................137
Digital Output Setup (View List) ..........................................................................................137
Digital Output Setup (Reset)...............................................................................................138
Analog Output Control.............................................................................................138
Analog Out Setup ...............................................................................................................138
Custom Modbus Maps .............................................................................................140
Custom Input Status ...........................................................................................................140
Custom Input Status Configuration .....................................................................................140
Custom Output Status Configuration...................................................................................141
Custom Input Registers ......................................................................................................141
Custom Output Registers....................................................................................................142
User PID Setup..........................................................................................................142
Custom User Screen....................................................................................................145
Custom User Menu...................................................................................................145
SCADA and Security and System...............................................................................146
System.......................................................................................................................146
Software Rev Num....................................................................................................148
SCADA Setup............................................................................................................150
RS 232 Setup.............................................................................................................150
RS 232 Com Stats..............................................................................................................153
RS 485 Setup.............................................................................................................153
RS 485 Terminations and Fail Safe Biasing........................................................................155
RS 485 Com Stats..............................................................................................................156
Ethernet Setup..........................................................................................................156
ENET1 Com Stats ..............................................................................................................159
Centl Shutdown ........................................................................................................159
Security .....................................................................................................................159
Set Time.....................................................................................................................160
Analog Setup and Display...........................................................................................161
Drive Input Current...................................................................................................161
Drive Input Volts.......................................................................................................162
Drive Input Power.....................................................................................................162
Drive Output..............................................................................................................163
Transformer/Motor....................................................................................................164
Internal and External Modules....................................................................................165

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Onboard I/O...............................................................................................................166
Internal Analog Input 1.............................................................................................166
High Threshold Setup ..............................................................................................167
Low Threshold Setup...............................................................................................168
Internal Analog Input 2.............................................................................................169
Internal Digital Input 1, 2, 3, 4 and 5........................................................................170
Internal Digital Output 1, 2, 3, 4 and 5.....................................................................171
Auxiliary I/O...............................................................................................................171
Expansion I/O Module 1...........................................................................................172
Expansion I/O Module 2...........................................................................................172
Expansion I/O Module 3...........................................................................................172
CITIBus Module Status.............................................................................................172
Module Status...........................................................................................................173
Modules Status CITIBus Success Rate ..................................................................173
Appendix A: Specifications and Ratings...................................................................174
Appendix B: Installation/Service Record...................................................................175
Appendix C: Data Logging Specifications.................................................................176
Appendix D: Product Certification .............................................................................178
Appendix E: Multiple Converter / 24 Pulse Drives ...................................................180
Appendix F: Filtered PWM Operation.........................................................................182
Appendix G: Model Designation & Variable Torque VSD Ratings...........................185
Variable Torque VSD Ratings..................................................................................186
Appendix H: Fuse and Cable Sizing...........................................................................187
Appendix I: Control Schematic Diagrams..................................................................189
Appendix J: Power Schematic Diagrams ..................................................................203
Appendix K: Outline And Anchor Dimensional Drawings........................................219

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
TABLE OF FIGURES
Figure 1: ADVANTAGE 2000/4000 NEMA 1 6-PULSE, 12-PULSE ALL STANDARD OPTIONS .............................189
Figure 2: ADVANTAGE 2000/4000 NEMA-1 6&12-PULSE CATEGORY 0 SHUT DOWN & INPUT POWER
MONITORING ...............................................................................................................................................................190
Figure 3: ADVANTAGE 2000/4000 NEMA 1 6-PULSE, 12-PULSE CENTINEL AND WELL LIFT INTERFACE......191
Figure 4: VSD ADVANTAGE SERIES 2000 & 4000 N4 WITH ALL STANDARD OPTIONS.........................................192
Figure 5: VSD ADVANTAGE SERIES 4000 HARSH ENVIRONMENT NEMA4 24 PULSE WITH ALL STANDARD
OPTIONS ......................................................................................................................................................................193
Figure 6: ADVANTAGE SERIES 2000 & 4000 N4 12P CURRENT SHARING ............................................................194
Figure 7: VSD ADVANTAGE SERIES 2000 & 4000 N4 CATEGORY ZERO SHUT DOWN OPTION...........................195
Figure 8: VSD ADVANTAGE SERIES, 2000 & 4000 N4 DOWNHOLE INSTRUMENTATION OPTION......................196
Figure 9: ADVANTAGE SERIES 2000 & 4000 N4 SCH/INTERCONNECT, PWM FILTER TO DRIVE.........................197
Figure 10: ADVANTAGE VSD 8N4 6/12 & 24P, 4N4 24P ONLY WITH ALL STANDARD OPTIONS...........................198
Figure 11: ADVANTAGE 4000-24 PULSE AND SERIES 8000 6/12P, 24 PULSE - CONVERTERS AND CONTROL.199
Figure 12: ADVANTAGE 4000-24P & 8000 6/12/24 P CATEGORY ‘0’ SHUTDOWN & POWER MONITORING
OPTION.........................................................................................................................................................................200
Figure 13: ADVANTAGE 4000-24P & 8000 6/12P, 24P DOWNHOLE INSTRUMENTATION: CENTINEL AND WELL
LIFT INTERFACE..........................................................................................................................................................201
Figure 14: ADVANTAGE 4000-24P AND SERIES 8000 6/12P, 24 P FILTERED PWM OPTION...............................202
Figure 15: ADVANTAGE 2000/4000 NEMA1 6/12PULSE CONVERTER, CONTROL BOARD, POWER SUPPLY,
COOLING FANS, INVERTER .......................................................................................................................................203
Figure 16: ADVANTAGE 2000/4000 NEMA 1 DETAIL: 12-PULSE CONVERTER, 6/12 INPUT MONITORING, IGBT,
SCR DIODE DC BUS....................................................................................................................................................204
Figure 17: ADVANTAGE 2000/4000 NEMA 4 - 6/12PULSE CONVERTER, CONTROL BOARD, POWER SUPPLY,
COOLING FANS, INVERTER .......................................................................................................................................205
Figure 18: ADVANTAGE 2000/4000 NEMA4 DETAIL: 12 PULSE CONVERTER, 6 PULSE INPUT MONITORING,
IGBT, SCR, DIODE, DC BUS........................................................................................................................................206
Figure 19: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 1 AND INVERTER 1...........................207
Figure 20: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 2 AND INVERTER 2..........................208
Figure 21: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONTROL BOARD, POWER SUPPLY, COOLING
FANS.............................................................................................................................................................................209
Figure 22: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: INVERTER BOARD CONNECTIONS.......................210
Figure 23: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER BOARD CONNECTIONS....................211
Figure 24: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: IGBT, SCR, DIODE, DC BUS ....................................212
Figure 25 ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 1 & 2 AND INVERTER 1......................213
Figure 26 : ADVANTAGE 4000/ 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 3 & 4 AND INVERTER 2..........214
Figure 27: ADVANTAGE 4000/8000 NEMA4 24 PULSE CONTROL BOARD, POWER SUPPLY, COOLING FANS.215
Figure 28: ADVANTAGE 4000/ 8000 NEMA4 24 PULSE Detail: INVERTER BOARD CONNECTIONS .....................216
Figure 29: ADVANTAGE 4000/ 8000 NEMA4 24 PULSE DETAIL: CONVERTER BOARD CONNECTIONS..............217
Figure 30: ADVANTAGE 4000/ 8000 NEMA4 24 PULSE DETAIL: IGBT, SCR, DIODE, DC BUS .............................218
Figure 31: ADVANTAGE 2000 NEMA 1: OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS....................................219
Figure 32: ADVANTAGE 2000 NEMA 1: OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS ....................................220
Figure 33: ADVANTAGE 2000 NEMA 4: OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS ....................................221
Figure 34: ADVANTAGE 2000 NEMA 4 SERIES- PWM FILTER OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS222
Figure 35: ADVANTAGE 4000 NEMA 4 6/12P SERIES OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS.............223
Figure 36: ADVANTAGE 4000 NEMA4 24P SERIES HARSH ENVIRONMENT CABINET - OUTLINE & ANCHOR....224
Figure 37: ADVANTAGE 4000 NEMA 4 24P SERIES OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS...............225
Figure 38: ADVANTAGE 4000 NEMA 4 SERIES-PWM FILTER OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS.225
Figure 39: ADVANTAGE 8000 NEMA 4 SERIES OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS.......................225
Figure 40: ADVANTAGE 8000 NEMA 4 SERIES-PWM FILTER OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS.225

9
Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Electrospeed Advantage™Variable Speed Drive
Installation and Operations Manual
INTRODUCTION
The Baker Hughes Electrospeed Advantage™variable
speed drive (VSD) is classified as a variable voltage inverter
(VVI). It uses a six-pulse silicon controlled rectifier (SCR)
front end to convert incoming AC power into variable voltage
DC power. This DC power is inverted to variable voltage
variable frequency AC power and is used to drive an
electrical submersible pump (ESP) or a surface motor. Drives
with higher pulse count front ends (converters) identified as
12- or 24-pulse drives can be configured where harmonic
reduction is required. An inductor connected in series and
capacitors connected in parallel across the DC bus are used
to filter the AC ripple. The inverter section uses power
insulated gate bipolar transistors (IGBT) to synthesize a 3-
phase quasi-sinusoidal output voltage using Baker Hughes’
SelectWaveTM inverter algorithm. This modern AC variable
voltage inverter is designed to meet all the requirements of
installations requiring a variable frequency source. It
operates directly from 380 to 480 VAC 3-phase 50/60 Hertz
power.
Use of the latest microprocessor technology allows for ease
of setup, operation and diagnostics. Microprocessor control
also reduces the number of circuit boards required, thus
enhancing the reliability and versatility of the drive. The graphical operator interface provides ease
of use and programming of special applications.
The Advantage drive is programmable for many types of loads such as variable torque, constant
torque and constant voltage with extended speed range. The Advantage drive is available in a
weatherproof (NEMA 4, IP56) and a general purpose (NEMA1, IP30) enclosure. The
weatherproof units use a patented cooling system that eliminates the inefficiencies and reliability
problems associated with heat pumps. Currently, three NEMA 4 enclosure sizes referred to as
2000, 4000 and 8000 series are being offered. At this time, the NEMA 1 enclosure is offered in
the 2000 series size only. The Advantage drive can communicate with SCADA or telemetry
systems, using the included Modbus RTU protocol with the onboard RS-232 and RS-485
hardware interface or via Modbus TCP with either of two included Ethernet ports. The Advantage
drive also provides a high-speed interface (CITIBusTM) that simplifies control system expansion
and customization. Using the CITIBus interface, input/output expansion modules can be added to
the system, thus providing a single point of control and monitoring for a wide range of sensor
types.

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
FEATURES/FUNCTIONS BENEFITS
Connectivity, telemetry ready
Allows networking or remote operation
Downloadable configuration Files
Ease of multiple drive setup
Control system expandability via I/O modules
Flexibility in system design and configuration
Advantage operator interface identical for all
Advantage products and similar to GCS products
Maintenance and operations personnel
need to learn interface only once
Surface mount electronics technology
Smaller circuit boards with fewer
connections lead to higher reliability
Field upgradeable software
Drive does not have to be removed from
location to modify or upgrade software
Automatic and continuous data log function
Over one year of recorded data without
user configuration or intervention
Supplied converter utility generates
Excel compatible data files from binary
Data can be analyzed using
familiar PC software tools
Electronic chart recorder built-in
Allows paperless recording of motor current
Redundant backup of data
and operating due to failure
Reduces chance of data and
protection loss parameters
Date/time stamp of event and shutdown history
Helps identify problems or trends
Diagnostic/alarm windows automatically pop up
Automatic display of problems without operator
security clearance
Programmable I/O
I/O can be programmed to function independently of
drive operation, similar to an independent PLC
Compatible with entire
Advantage and GCS product line
Configuring and interfacing with other
Baker Hughes products is made easier
Enclosures comply with
industrial standards NEMA 4 (IP56)
or NEMA 1 (IP30)
Reliable operation in any environment
Six-step or Pulse Width Modulation
(PWM) or Filtered PWM (FPWM)
Operator selectable output
waveforms yield application flexibility

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
COMMISSIONING CHECKLIST
The following steps describe a sequence of tests and/or settings that should occur when first
commissioning a drive.
Confirm the correct voltage levels are present on the incoming power lines to the drive.
Confirm the phase sequence wiring of any phase shift transformers for multi-pulse
converter configurations are correctly sequenced.
Check the torque on all power cable connections, any phase shift transformers, incoming
power connections, output power connections, and the step-up transformer connections.
Check the step-up transformer ratio is correct.
Confirm an accurate Personality Module (USB flash drive) is in one of the available USB
ports on the Advantage System Base Board (ASBB) or Basic System Base Board (BSBB).
Program and confirm all motor parameters (use nameplate ratings or use information from
an AutographPCTM software file developed for that well and the installed equipment).
Program the overcurrent values, undercurrent values, voltages, I limit, overload set point,
and motor rotation.
Program and confirm the frequency set point.
Start the unit into an open circuit output to test the converter section.
Start the unit into a shorted output to test the inverter section.
Connect the drive output back to the step-up transformer and start the downhole
equipment.
Monitor the drive output power currents and/or the output step-up transformer currents and
discharge pressures to confirm correct motor rotation.
Measure the drive's incoming power currents with a clamp on meter to evaluate the
percentage of drive load to the predicted values and assess the accuracy of the current
sharing algorithms if any phase shift transformers are used.
Measure the drive output power currents with a clamp on meter and compare them to the
displayed current data to confirm the right drive model is contained on the personality
module.
Measure the step-up transformer output power currents with a clamp on meter, and using
the drive output power currents (these should be equal to the step-up transformer input
power currents); evaluate the actual step-up transformer ratio to the calculated/desired
value.
Measure all the phase shift transformer input voltages, phase shift transformer output
voltages, drive input voltages, drive output voltages and step-up transformer input voltages
to confirm minimal voltage drop under loaded conditions. Do not measure the step-up
transformer's output voltages unless the proper equipment is available and medium
voltage electrical system training has been completed.
Evaluate the measured motor load to predicted values at the particular operating
frequency.

12
Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
SAFETY AND INSTALLATION
Safety Recommendation
The drive should be installed, adjusted and serviced by qualified electrical maintenance
personnel. Improper installation or operation of the drive may cause injury to personnel or
damage to equipment. The drive must be installed and grounded in accordance with local and
national electrical codes. Potentially lethal voltages exist within the cabinet. Extreme care
must be taken to ensure all power sources are disconnected before starting installation,
maintenance and repair jobs.
Whenever a drive containing a SCADA or telemetry connection is to be repaired or serviced,
the service man must disconnect any communication devices attached to the drive to prevent
unexpected start commands from the remote control system. Service men must be aware that
there could be more than one remote telemetry connection and that all of them must be
disabled or disconnected for the duration of the repair period. Once repairs are completed, the
telemetry connections should be reestablished.
Personal Protective Equipment (PPE)
The basic personal protection equipment (PPE) required for field service includes, but is not
limited to, steel toe shoes, safety glasses and a hard hat. If electrical configuration or
maintenance is performed on potentially energized circuits, personal protective equipment is
required to minimize the danger or electrical shock, arc flash and/or arc blast. The level of
PPE required can vary based upon the available electrical energy available at the installation
site. If any doubt exists, consult and employ the recommendations published in the National
Fire Protection Code, NFPA-70E.
Always be aware of and conform to the applicable local fire and electrical safety regulations.
Drive-specific Configuration
The Electrospeed Advantage drive series comes in a NEMA 4 (IP56) enclosure. The 2000
series model size is also available in a NEMA 1 (IP30) configuration .
Electrical Disconnect Handle with Interlock and Override
The electrical disconnect has an interlock feature which will not allow it to be turned on unless
the cabinet door is closed. The technician can temporarily override this safety feature by
turning the interlock with a slot screwdriver. This allows the cabinet door to be opened while
the drive continues to operate and power is still applied.
Arc Flash and Shock Hazard
Potential injury to personnel or equipment damage
Install and ground properly
Ensure all required PPE is used

13
Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Safety Procedures
Work inside the cabinets should be performed with the power off. Isolate energy source(s) and
use proper Lock Out/Tag Out (LOTO) procedures and Personal Protective Equipment (PPE)
to ensure personnel safety. The drive also contains stored sources of energy in the form of
capacitors. Allow sufficient time after power is removed for those capacitors to discharge to a
safe level below 50VDC. The bleed resistors attached to the capacitors will reduce the voltage
to safe levels within five minutes of power down. Confirm removal of energy source using a
proven voltage indicator device.
Shipping and Handling
The Advantage drive enclosure should be securely fastened to any vehicle used to transport
the unit. Use tie-down ropes or straps to immobilize the unit during shipping and prevent
shipping damage. To prevent damage during transportation, the unit must not be shipped in
corrosive atmospheres. The cabinets are specially designed for safe handling using a
spreader bar placed through the lifting lugs at the top of the unit. Lift capacity should be
checked prior to moving the unit into place. Check Appendix J for size and weight of specific
unit being installed.
Storage
To prevent damage during storage, the unit must not be stored in corrosive atmospheres and
should be kept between the temperature range of -58°F to 158°F (-50°C to 70°C).
High Voltage Shock
Death or serious bodily injury
Operate per manufacturer’s specification
Ensure all required PPE is used

14
Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
INSTALLATION
Location
NEMA 1: The general purpose enclosure (NEMA 1, IP30) is suitable for most factory or
control room installations, however, care should be taken in choosing the location. The area
must be well ventilated to allow unrestricted air flow through the controller’s filtered intake.
Cooling air entry and exit is located on the front of the controller, therefore, no side, back, or
top clearance is required. A minimum of 36 in. (1 m) clearance in front of the enclosure is
recommended for servicing, which is also adequate for cooling airflow. Areas with oil vapors
or mists, excessive moisture, or with fumes or vapors that are corrosive or flammable should
be avoided.
NEMA 4: The weatherproof enclosure NEMA 4 (IP56) is suitable for outdoor installations in
non-classified/nonhazardous locations. Allow a minimum of 48 in. (1.22 m) clearance in the
front and the rear of the enclosure for servicing and air flow requirements. Never install the
drive close to heat generating sources such as transformers or other drives. It is necessary to
have an unrestricted supply of cooling air (55°C maximum) to the cooling fan(s) mounted to
the back of the enclosure.
Initial Checks
Before installing the drive, check the unit for:
* Physical damage to drive and visual damage to the shipping container or cabinet.
* Remove all packing materials such as tape, foam, shipping restraints and padding.
* Correct application. The drive nameplate data, transformers and load must be compatible.
* Internal connections. Ensure all circuit boards, cables, components and connectors are
secure.
Power and Customer Interface Wiring
Gland plates are provided for power cable entry into the bottom of the J-box on the NEMA 4
drives and the top of the cabinet on the NEMA1 models. See the tables in the appendices for
glands, lugs, cable sizes and for the locations for cable entry glands. The drive itself must be
grounded by connecting earth ground to the drive's ground bus bar inside the input disconnect
switch or the junction box. See the tables in the appendices for the ground conductor sizes.
Power wiring must be sized to meet local and national electrical codes based on the maximum
ambient temperatures. Connect the input power cable to the terminals of the junction box
(NEMA 4 2000 and 4000 series drives) or input switch. (NEMA1 series). This drive is not
phase sensitive to input power rotation. The output power cable is connected from the output
terminals to the input terminals of the step-up transformer when used or the input terminals of
the electric motor.
When factory installed options are used, control inputs and outputs are wired directly to
MOLEX headers mounted on the Advantage System Base Board (ASBB) or Basic System
Base Board (BSBB). When wiring is field installed, the AC control wiring should be a minimum
of 14 awg and run in conduit separate from DC control wiring. Analog inputs (Analog 1 and 2
and any auxiliary or optional analog inputs) should be connected with a shielded, grounded,
twisted pair cable, minimum 20 awg. When installing cables not rated for 600 V such as
communication cables, those cables must be routed with the low voltage wiring (not in contact
with the 600 V rated wiring).

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Emergency Stop (Category Zero) Option Wiring
The Electrospeed Advantage drive can be configured to provide a category zero emergency
stop option. When this option is installed, the control power transformer and 480 V bus tap
wiring associated with this function will remain energized when the E-STOP switch is
activated. To completely de-energize the drive, disconnect it from the 3-phase input power
source via an upstream switch or circuit breaker.
Motor Temperature Sensing
If a motor temperature sensing device is utilized in the Motor installation, the VSD must be set
for Motor Over-Temperature shut-down.
IEEE Compliant Systems
When needed to minimize harmonic distortion on the utility power line, the Advantage
drive can be configured to use a 12 or 24-pulse converter configuration. In these
configurations, additional transformers are used to create phase shifted inputs of the incoming
power. The outputs of the phase shifting transformer are connected to the additional converter
input sections of the drive. Using a 24 pulse converter drive configuration will usually reduce
the total harmonic distortion (THD) on the power system to below IEEE 519 requirements.
System Control Circuit Boards
The Baker Hughes Advantage Series of variable speed drives use one of two different system
control circuit boards, based upon drive size and complexity.
Advantage drives of the 2000/4000 series 6 /12 pulse inputs use the “Basic System Base
Board” (BSBB). The BSBB hosts two processing boards, the Advantage Power Converter
Board (APC) and the Advantage System Controller Board (ASC). With both of these boards
installed the assembly is known as the “Basic System Control Board” (BSCB). These boards
can be ordered and replaced individually, or as an assembly. The BSCB contains all of the
advanced processing power and connectivity enhancements found in Advantage series
drives, but uses power transistor and SCR driver cards and mounting similar to that on the
GCS.
High Voltage Shock
Wiring remains energized during E-STOP
Potential Death or serious bodily injury
Disconnect power to de-energize
Operate per manufacturer’s specification
Ensure all required PPE is used

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Advantage drives of the 4000-24p / 8000 series use a different style of system base board
called the “Advantage System Base Board” (ASBB). Like the BSBB, the ASBB hosts two
processing boards, the Advantage Power Converter Board (APC) and the Advantage System
Controller Board (ASC). With both of these boards installed the assembly is known as the
“Advantage System Control Board” (ASCB). These boards can be ordered and replaced
individually, or as an assembly.
The ASCB is used in 24 pulse drives as well as multi-cabinet drives, such as the 8000 series.
The ASCB uses a new style of SCR and Transistor driver cards, connectors, cabling and
mounting compared to previous drive series. The converter and inverter cards are connected
via a wiring harness rather than being directly connected to the system control board. This
allows the driver cards to be located much closer to their devices. The ASCB supports up to
four different inverter and converter sections, each with its own plug on the ASCB, labeled J5
through J8 for the converter section and J9 through J12 for the inverter section.
These connectors differ from the previous style in two significant ways:
The harness/ connectors between the system control board and the driver cards must
not be disconnected while the system control board is powered. This can cause
permanent damage to the driver cards and/ or the ASBB.
If any of the inverter plugs on the ASBB is not plugged into the wiring harness the
connector must be terminated using an Advantage Inverter Termination Plug (AITP,
“dummy plug”). An empty (unterminated) inverter plug will be interpreted as a
constant IOT and may cause the drive to lock up or the APC to stop communicating
with the rest of the hardware.

17
Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Graphic Display Basics
This portion of the Electrospeed Advantage™
Variable Speed Drive’s Installation and Operations
manual describes the basic principles of the Graphic
Control Operating System, the operation of the
keypad, and the liquid crystal display (LCD) screen.
The Advantage drive uses an LCD panel as its
primary operator interface.
The LCD has a resolution of 320x240 pixels and
supports colored graphics. Using this display, the
operator can view and/or modify all set points
contained in the drive. Whenever the Advantage
drive is first powered up and is ready to operate, the
LCD will show the Main Menu screen, similar to the
one shown at left.
Keypad Switches
The interface has several keypad switches whose
functions are defined as follows:
The green START key is pressed to manually start
the motor.
The red STOP key manually stops the motor and is
also used to clear or acknowledge a lockout
condition.
The arrow-keys are used to move the cursor on the
screen or to increment and decrement numbers
when calibrating or editing a set point.
The ENTER key is used to select highlighted menu
items or to program or finalize a set point or value
entry.
The MENU key is used as a backup or cancel key to
abort any adjustment in progress. Press MENU
repeatedly to access the Main Menu screen.
START
STOP
ENTER
MENU

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Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Keypad LEDs
The green, amber and red panel light emitting diodes
(LEDs) indicate the present status of the motor.
Green indicates the system is running. Green with
flashing amber indicates the drive is currently timing
an active alarm for a shutdown. Amber only denotes
the system is stopped but all alarms are clear and it
is timing down for an automatic restart. Red
indicates the system is shut down and that automatic
restarts are disabled and/or active alarms exist so
that the drive will not restart by itself.
Capacitive Keypad
The Advantage display uses a capacitive touch
keypad, which eliminates the mechanical switches
previously used. It is useful to think of key presses
as taps on (or near) the glass. The Advantage
LCD display is not touch sensitive, only the
keypad.
To prevent unintended start and stop operations,
a delay of approximately two seconds is
implemented on the start and stop keys. The user
must maintain contact with the key during this
delay to activate the start or stop function. If the
user releases contact with the key during the
delay before it completes, no action will be
initiated. The display shows a visual
representation of this with a pop-up dialog that
progresses from grey to green in quarter second
steps as shown at left.
The Advantage display can be used over a wide
range of ambient temperature from -58°F up to
176°F (-50°C up to 80°C).
GREEN AMBER RED

Electrospeed Advantage™ Variable Speed Drive
Installation and Operations Manual
Key Pad Lockout Switch
The key switch mounted below the display is
intended to replace the function of the lockable
display unit door on the drive. The two switch
settings correspond to:
OFF: All the keys are disabled except
for the STOP button.
ON: The display functions normally.
Weatherproof Design
The display is flush mounted on the door, which
will prevent any sand, water, dust or corrosives
from causing circuit board damage.
Display LEDs and Panel Lights
There are two sets of indicator lights on the front
cabinet of the Advantage drive. One set is
contained inside the bezel of the TFT LCD (the
display LEDs). The other set is attached to the
front panel of the cabinet (the panel lights). The
operation of the display LEDs is as follows:
Green, Amber and Red Display LEDs
The Advantage drive display unit has red, amber
and green LEDs built into it. These lights function
slightly differently from any external optional panel
lights and are not affected by the panel light mode
selection. These lights can be used in
combinations so that the combined states indicate
the following.
Green light on steady: The motor is running with
no alarms.
Green light on with amber flashing: The motor
is running, but an alarm is active and its
associated time delay is counting down to expire.
GREEN AMBER RED
GREEN