Xantrex XPower 3000 User manual

TM
TM
XPower™Inverter 3000
Owner’s Guide
813-3000-UL
XPower 3000 Inverter Owners Guide.book Page i Friday, April 13, 2018 11:26 AM

XPower 3000 Inverter Owners Guide.book Page ii Friday, April 13, 2018 11:26 AM

975-0555-01-01 i
Copyright © 2018 Schneider Electric. All Rights Reserved. All trademarks are
owned by Schneider Electric Industries SAS or its affiliated companies.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’SRISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH
LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Document Part Number
975-0555-01-01
Date and Revision
April 2018 Rev C
Product Part Number
813-3000-UL
Contact Information
Information About Your System
As soon as you open your product, record the following information and be sure to
keep your proof of purchase.
To view, download, or print the latest revision, visit the website shown under Contact
Information.
Telephone: [phone]
[phone]
Web: www.xantrex.com
Email: [email protected]
Serial Number _________________________________
Product Number _________________________________
Purchased From _________________________________
Purchase Date _________________________________
XPower 3000 Inverter Owners Guide.book Page i Friday, April 13, 2018 11:26 AM

ii XPower Inverter 3000 Owner’s Guide
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and
procedures for operating, maintaining, and troubleshooting the XPower
Inverter 3000.
Scope
The Guide provides safety guidelines, as well as information about
operating and troubleshooting the inverter. It does not provide details about
particular brands of batteries. You need to consult individual battery
manufacturers for this information.
This Guide does not provide installation instructions. Installation should be
handled by qualified installers including licensed technicians and
electricians. Qualified installers have knowledge and experience in
installing electrical equipment, knowledge of the applicable installation
codes, and awareness of the hazards involved in performing electrical work
and how to reduce those hazards.
Qualified installers are to use the XPower Inverter 3000 Installation Guide
(doc. part number: 975-0556-01-01).
Audience
The Guide is intended for users and operators as well as installers of the
XPower Inverter 3000.
Related Information
You can find more information about Xantrex-branded products and
services at www.xantrex.com.
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975-0555-01-01 iii
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNER’SGUIDE FOR FUTURE
REFERENCE.
This guide contains important safety instructions for the XPower Inverter
3000 that must be followed during operation and troubleshooting.
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to operate, service or maintain it. The
following special messages may appear throughout this bulletin or on the
equipment to warn of potential hazards or to call attention to information
that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety
label indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not
avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not
avoided, can result in moderate or minor injury.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided,
can result in equipment damage.
Important: These notes describe things which are important for you to
know, however, they are not as serious as a caution or warning.
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iv XPower Inverter 3000 Owner’s Guide
Safety Information
This chapter contains important safety instructions for operating the
XPower Inverter 3000. Each time, before using the XPower Inverter 3000,
READ ALL instructions and cautionary markings on or provided with the
inverter and all appropriate sections of this guide.
NOTE: The XPower Inverter 3000 contains no user-serviceable parts.
NOTE: Turning the inverter to Standby mode using the ON/STANDBY switch
on the front panel will not reduce an electrical shock hazard.
DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Do not expose the inverter to rain, snow, spray, or bilge water. This
inverter is designed for indoor use only.
• Do not operate the inverter if it has received a sharp blow, been
dropped, has cracks or openings in the enclosure including if the fuse
cover has been lost, damaged, or will not close, or otherwise damaged
in any other way.
• Do not disassemble, open, or repair the inverter. Refer all servicing to
qualified service personnel.
• Disconnect both AC and DC power from the inverter before
attempting any maintenance or cleaning or working on any circuits
connected to the inverter. Internal capacitors remain charged after all
power is disconnected.
• Do not operate the inverter with damaged or substandard wiring.
Make sure that all wiring is in good condition and is not undersized.
Failure to follow these instructions will result in death or serious injury.
DANGER
FIRE AND BURN HAZARD
• Do not cover or obstruct the air intake vent openings.
• Do not use transformerless battery chargers in conjunction with the
inverter due to overheating.
Failure to follow these instructions will result in death or serious injury.
DANGER
EXPLOSION HAZARD
• The XPower Inverter 3000 is designed for deep cycle lead-acid
batteries. See warning below when connecting to lithium ion
batteries.
• Do not work in the vicinity of lead-acid batteries. Batteries generate
explosive gases during normal operation. See note #1.
• Do not operate in compartments containing flammable materials or in
locations that require ignition-protected equipment. See notes #2 and
#3.
Failure to follow these instructions will result in death or serious injury.
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975-0555-01-01 v
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. This inverter contains components which tend to produce arcs or
sparks.
3. Locations include any space containing gasoline-powered machinery,
fuel tanks, as well as joints, fittings, or other connections between
components of the fuel system.
Precautions When Working With Batteries
NOTES:
1. Locate the XPower Inverter 3000 unit away from batteries in a well
ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion.
WARNING
LITHIUM ION BATTERY TYPE HAZARD
Make sure to use a lithium ion battery pack that includes a certified
Battery Management System (BMS) with built-in safety protocols.
Follow the instructions published by the battery manufacturer.
Failure to follow these instructions can result in death or serious injury.
WARNING
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION
FROM VENTED GASES HAZARDS
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
Failure to follow these instructions can result in death or serious injury.
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vi XPower Inverter 3000 Owner’s Guide
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
7. When removing a battery, always remove the negative terminal from
the battery first for systems with grounded negative. If it is grounded
positive, remove the positive terminal first. Make sure all loads
connected to the battery and all accessories are off so you don’t cause
an arc.
Precautions When Placing the Inverter
Regulatory
The XPower Inverter 3000 is certified to UL458 and CSA 107.1 standard.
For more information see “Regulatory Approvals” on page 18.
The XPower Inverter 3000 is intended to be used for mobile or commercial
applications. It is not intended for use in marine and other applications as it
may not comply with the additional safety code requirements needed for
those applications. See “Limitations On Use” below.
The XPower Inverter 3000 includes a “Floating Neutral” AC output design.
It may be permanently damaged if the AC output Neutral is bonded to
Ground which is common in distribution panels. Such damage voids the
warranty.
The XPower Inverter 3000 provides a non-sinusoidal (that is, modified sine
wave) AC output. For more information, see “Inverter Loads” on page 7.
NOTICE
RISK OF DAMAGE TO THE INVERTER
• Never allow battery acid to drip on the inverter when reading gravity,
or filling battery.
• Never place the XPower Inverter 3000 unit directly above batteries;
gases from a battery will corrode and damage the inverter.
• Do not place a battery on top of the inverter.
Failure to follow these instructions can result in equipment damage.
WARNING
LIMITATION ON USE
• Do not use in connection with life support systems or other medical
equipment or devices.
• Do not use in ambulances or other life-saving emergency vehicles.
Failure to follow these instructions can result in death or serious injury.
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Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Quality Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ease of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Comprehensive Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inverter Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Inverter Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AC Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DC Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Turning the Inverter On and Standby mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Testing the GFCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Several Loads at Once . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Inverter Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High Surge Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Trouble Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting Appliances to the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Maintaining the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Testing the GFCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Common Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents
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Buzz in Audio Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Television Reception . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
XPower 3000 Inverter Owners Guide.book Page ii Friday, April 13, 2018 11:26 AM