Balluf SMARTCAMERA BVS SC 1280Z00-07-000 Series User manual

English
BVS SC-_1280Z00-07-000
SMARTCAMERA IO
User's manual

www.balluff.com

TABLE OF CONTENTS
1
www.balluff.com
BVS SC-_1280Z00-70-000
SMARTCAMERA IO
2USER INSTRUCTIONS ................................................................................................................. 3
2.1 Introduction...................................................................................................................................................3
2.2 Typographical conventions.........................................................................................................................4
2.2.1 Bulleted Lists............................................................................................................................................4
2.2.2 Actions......................................................................................................................................................4
2.2.3 Numbers...................................................................................................................................................4
2.2.4 Parameters...............................................................................................................................................4
2.2.5 Directory paths .........................................................................................................................................4
2.2.6 ASCII code ...............................................................................................................................................4
2.2.7 Symbols....................................................................................................................................................4
2.3 Abbreviations................................................................................................................................................5
2.4 Copyright.......................................................................................................................................................6
2.5 Legal requirements.......................................................................................................................................6
2.6 Updates and upgrades .................................................................................................................................6
2.7 Trademarks....................................................................................................................................................6
3SAFETY......................................................................................................................................... 7
3.1 Intended use..................................................................................................................................................7
3.2 General safety notes.....................................................................................................................................7
3.2.1Installation and startup .............................................................................................................................7
3.2.2 Conformity................................................................................................................................................7
3.2.3 Operation..................................................................................................................................................7
3.2.4 Maintenance, inspection, repair ...............................................................................................................7
3.3 Disposal.........................................................................................................................................................8
4PRODUCT DESCRIPTION............................................................................................................ 9
4.1 Product variants............................................................................................................................................9
4.2 Scope of delivery....................................................................................................................................... 10
4.2.1 Assembly............................................................................................................................................... 11
4.3 Product specification ................................................................................................................................ 13
4.3.1 Image sensor......................................................................................................................................... 13
4.3.2 Mechanical data .................................................................................................................................... 13
4.3.3 Electrical data........................................................................................................................................ 14
4.3.4 Operating conditions ............................................................................................................................. 14
4.4 Connections and pin assignment ............................................................................................................ 15
4.4.1 I/O variant.............................................................................................................................................. 15
4.4.2 Power .................................................................................................................................................... 19
4.4.3 LAN........................................................................................................................................................ 21
4.4.4 I/O light.................................................................................................................................................. 22
4.4.5 I/O.......................................................................................................................................................... 23
4.5 Display elements........................................................................................................................................ 28
4.5.1 Displays on the front / at the plug connectors....................................................................................... 28
4.5.2 Displays on the front.............................................................................................................................. 28
4.5.3 Displays at the plug connectors ............................................................................................................ 28
4.5.4 Cleaning ................................................................................................................................................ 28
5FIRST STEPS.............................................................................................................................. 29
5.1 Step 1: Establishing a network connection with the SMARTCAMERA................................................ 29
5.2 Step 2: Turn on SMARTCAMERA............................................................................................................. 30
5.3 Step 3: Opening the BVS Cockpit web interface.................................................................................... 30

TABLE OF CONTENTS
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6STARTUP.................................................................................................................................... 32
6.1 Updating software...................................................................................................................................... 32
6.2 Network topologies.................................................................................................................................... 34
6.3 System settings ......................................................................................................................................... 35
6.4 Selecting the communication interface for the process data ............................................................... 35
6.5 Network settings / LAN interface ............................................................................................................. 36
6.5.1 Locating the camera in the network ...................................................................................................... 36
6.5.2 Network configuration via BVS Cockpit................................................................................................. 37
6.6 Digital I/O interface .................................................................................................................................... 38
7COMMUNICATION FUNCTIONS OF THE DEVICE .................................................................... 40
7.1 LAN Interface.............................................................................................................................................. 40
7.1.1 General information............................................................................................................................... 40
7.1.2 Structure of the messages .................................................................................................................... 40
7.1.3 The individual messages....................................................................................................................... 42
8APPENDIX................................................................................................................................... 51
8.1 Troubleshooting table ............................................................................................................................... 51
8.2 Type code ................................................................................................................................................... 54
8.3 Accessories................................................................................................................................................ 55

2USER INSTRUCTIONS
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BVS SC-_1280Z00-70-000
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2.1 Introduction
These operating instructions describe the SMARTCAMERA product from the Balluff Vision
Solution BVS SC product family as well as the data interfaces and the startup for an immedi-
ate operation.
The web-based software interface integrated in the SMARTCAMERA is described in the
separate software manual (BVS Cockpit manual).
Both manuals are available on the Balluff product website via www.balluff.com or via the help
system of the BVS Cockpit interface.
The SMARTCAMERA was developed to identify objects in automated industrial environ-
ments via optical codings (barcode, 2D codes or plain text) and to recognize and verify char-
acteristics of objects such as presence, contours, dimensions, colors and positions. The test
results can be processed in a flexible way and forwarded to the higher-level controller. Some
outstanding properties are:
•Complete camera control and evaluation integrated in the device
•Simple camera access from the network
•Simple and user-friendly settings, control of camera without additional software
•Simple, user-supporting operation
•Support of Industry 4.0 through
•Integrated, flexible displays of process statistics
These characteristics make it possible to easily create test and identification tasks in automa-
tion, to flexibly check the status of the test process, to monitor long-term processes in a
clearly arranged way.
Hence, the SMARTCAMERA perfectly supports logistics processes and quality assurance in
different industries.
These operating instructions apply to the following variants of the SMARTCAMERA:
Ordering code
Product name
Description
BVS002C
BVS SC-M1280Z00-07-000
SMARTCAMERA monochrome IO
Balluff GmbH completes the customer offering with a distinct service and accessories pal-
ette.

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2.2 Typographical conventions
The following conventions are used in this manual:
Enumerations are shown as a list with an en-dash.
•Entry1
•Entry 2
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
1. Action instruction 1
a. Action result
2. Action instruction 2
•Decimal numbers are shown without additional indicators (e.g. 123).
•Fixed-point numbers are shown with a period (e.g. 0.123).
•Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Parameters are shown in italics (e.g. CRC_16).
Path information for saving data is shown with fixed font width (e.g. Projekt:\Data
Types\Benutzerdefiniert).
Characters transmitted in ASCII code are set in apostrophes (e.g. 'L').
NOTE
A note indicates important information that helps you optimize usage
of the products.
WARNING
A warning indicates how to avoid either potential damage to hard-
ware or loss of data.
ATTENTION
An attention indicates a potential for property damage, personal inju-
ry, or death.
2.2.1 Bulleted Lists
2.2.2 Actions
2.2.3 Numbers
2.2.4 Parameters
2.2.5 Directory paths
2.2.6 ASCII code
2.2.7 Symbols

2USER INSTRUCTIONS
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2.3 Abbreviations
BVS
Balluff Vision Solution
CMOS
Complementary metal-oxide-semiconductor
DCP
Discovery and basic Configuration Protocol
DHCP
Dynamic Host Configuration Protocol
DID
Device ID
I/O port
Digital input and output port
EEPROM
Electrical Erasable and Programmable ROM
EMC
Electromagnetic compatibility
EtherNet/IP
Ethernet Industrial Protocol
FCC
Federal Communications Commission
FE
Function ground
GND
Ground
I/O port
Digital input / output port
ID
Identification
IO
Input / Output
IP
Internet Protocol
LAN
Local Area Network
LPS
Limited Power Source
MAC
Media Access Control
n.c.
not connected
PC
Personal Computer
RT
Real-time
RX
Receiver
SC
SMARTCAMERA
SIO
Standard Input/Output
PLC
Programmable Logic Controller
TX
Transmitter
UINT8
unsigned integer, 1 byte long
UINT16
unsigned integer, 2 bytes long
UINT32
unsigned integer, 4 bytes long

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2.4 Copyright
Copyright © Balluff GmbH, Neuhausen a.d.F., Germany, 2018. All rights reserved. In particu-
lar: Right to duplication, modification, dissemination and translation into other languages.
Please note that all texts, graphics and images contained in these operating instructions are
protected by copyright and other protection laws. Commercial duplications, reproductions,
modifications and disseminations of any type require the prior written approval of Balluff
GmbH. All information and notes in these operating instructions, particularly the chapter
Safety Instructions, must be observed.
2.5 Legal requirements
The General Terms and Conditions of Balluff GmbH in their respective current version and
the conditions in these operating instructions exclusively apply to all deliveries of products
and to all other services of Balluff GmbH (henceforth referred to as “GTC”). The provisioning
of the software is exclusively subject to the respective current GTC, the conditions in these
operating instructions as well as the regulations of the “Balluff Enduser Licensing Agree-
ment”. You may use the software only in compliance with these provisions. If they should not
yet be available, Balluff GmbH will gladly provide the current GTC upon request.
The SMARTCAMERA uses an embedded Linux/GNU as the operating system. Also used
are a variety of freely available tools which were published under various open source li-
censes. Some licenses require that the source code and modifications be published. These
sources are published on the Product homepage.
The license texts for all software products used can be downloaded from the web interface
along with the manuals. They are available as ZIP files.
2.6 Updates and upgrades
Balluff GmbH is authorized –but not obligated –to make updates or upgrades of the firm-
ware available via the website of Balluff GmbH or in any other form. In such a case, Balluff
GmbH is authorized –but not obligated –to inform you about the updates or upgrades. The
use of such upgrades or updates assumes that you accepted the validity of the current GTC
as well as the additional conditions in the operating instructions.
2.7 Trademarks
The product, trade, company and technology designations used (e.g. Microsoft®, Windows
7®, Internet Explorer®, Google Chrome®, Mozilla Firefox® and HALCON®) are trademarks
of the respective owners.

3SAFETY
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3.1 Intended use
The SMARTCAMERA BVS SC is a camera with integrated image analysis for contactless
acquisition and examination of objects in industrial environments.
The intended use also includes that you have read these operating instructions in their en-
tirety and follow all the information –particularly the section “Safety”.
3.2 General safety notes
Installation and startup may only be performed by trained technical personnel. Qualified
personnel are people who are familiar with installation and operation of the product and have
the necessary qualifications for these tasks.
WARNING
Manufacturer's guarantee, warranty and liability are void for damage
caused by unauthorized tampering or unapproved use, installation or
handling in violation of the specifications of this user's guide. The op-
erator must ensure that appropriate safety and accident prevention
regulations are observed
•When connecting the SMARTCAMERA to an external controller, ob-
serve proper selection and polarity of the connection as well as the
power supply (see “Connections and pin assignment”).
The SMARTCAMERA may only be used with an approved power supply (see “Product
specification”).
This product was developed and manufactured in accordance with
all applicable European Directives. CE conformity has been veri-
fied.
This product is approved by UL
PROCESS CONTROL EQUIPMENT File No. E227256.
All approvals and certifications are no longer valid in the following cases:
•Components are used that are not part of the SMARTCAMERA BVS SC.
•Components are used that have not been explicitly approved by Balluff. For a list of the
approved components, see chapter “Accessories”.
Before commissioning, carefully read the user's guide.
The system must not be used in applications in which the safety of persons is dependent
upon proper functioning of the device.
The operator is responsible for ensuring that local safety regulations are observed.
The working principle used in this SMARTCAMERA is maintenance- and wear-free. The
operator must regularly inspect the SMARTCAMERA for signs of damage or malfunctions in
line with the operating conditions and environmental influences. If any damage or wear is
found, the SMARTCAMERA must be immediately taken out of operation and secured
against unauthorized use.
3.2.1 Installation and
startup
3.2.2 Conformity
3.2.3 Operation
3.2.4 Maintenance, in-
spection, repair

3SAFETY
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Only service technicians from Balluff GmbH may repair defective devices. Intervention in the
product by the operator is not permitted due to safety reasons. The SMARTCAMERA's hous-
ing may not be opened or loosened!
WARNING
Before maintenance, disconnect the device from the power supply.
f_
NOTE
In the interests of product improvement, Balluff GmbH reserves the
right to change the technical data of the product and the content of
this manual at any time without notice.
3.3 Disposal
Observe the national regulations for disposal.

4PRODUCT DESCRIPTION
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The Balluff SMARTCAMERA BVS SC is a camera for the acquisition and analysis of black-
and white and color images. Application areas are optical identifications of codes and plain
text, inspections for quality assurance and the measurement of objects. The camera can also
be used in robot environments.
With the Gigabit LAN interface, the host industrial system can affect the processes in the
camera and receive customer-specific processed result data.
The product is suitable for use in harsh industrial environments (IP67 with lens protection,
standard M12 industry plug connections, standardized industry network connections).
Since the complete software is located on the SMARTCAMERA itself, no external software is
required for the configuration and monitor display. Using standardized web browsers such as
Google Chrome, Mozilla Firefox or Internet Explorer, the user can easily connect with
the SMARTCAMERA and work in the Balluff BVS Cockpit interface developed specifically for
camera systems.
4.1 Product variants
The SMARTCAMERA has been designed in accordance with current, industrial standards:
•Image acquisition: C-mount lenses with corresponding matching filters; 1280 x 1024
pixel monochrome or color sensor
•LAN connection via Gigabit Ethernet M12
•Configuration/monitoring via Google Chrome, Mozilla Firefox or Microsoft Internet Ex-
plorer
•Digital input/output channels for NPN and PNP connections
•Integrated IO-Link 1.1 Master via M12 plug connector
The SMARTCAMERA product family is available in different designs.
Designation
Sensor
Image pro-
cessing
LAN
Fieldbus
IO-
Link
Digital
I/Os
BVS002C
BVS SC-
M1280Z00-07-000
Monochrome
All tools
yes
no
yes
8

4PRODUCT DESCRIPTION
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4.2 Scope of delivery
Included in the scope of delivery
•SMARTCAMERA BVS SC
•Filter (mounted):
owith monochrome sensor: protection glass
owith color sensor: IR-Cut
•2 × cap M12
•Safety Precautions
•Quick Start Guide
A lens protection is available for specific environmental conditions which is screwed directly
onto the camera housing, thereby meeting the requirements in accordance with IP67.
Figure 1 BAM PC-VS-023-1 (BAM02NA)
NOTE
Only C-mount lenses with a maximum diameter of 42 mm and a
length of 40 mm can be used here. For lenses up to 69 mm the long
tube BAM PC-VS-023-1-01 (BAM02W0) may be used. For lenses up
to 86 mm the long tube BAM PC-VS-023-1-02 (BAM039R) may be
used.
The following accessory groups complete the Balluff product range:
•C-mount lenses (BAM LS-VS-004-C2/3-xx14-2)
•Screw-on filter (BAM OF-VS-002-xx-yy)
•Lights (BAE LX)
•Touchpanel PC (BAE-PD-VS-011-01)
•Mounting accessories
•Connection cable
•Power supply units

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NOTE
Visit www.balluff.com for more information on available software and
accessories.
The camera features 12 internal threads for installation at the location of use. Four threads
each at the rear, the left and the right. This ensures secure and reliable mounting. The fol-
lowing drawings describe the exact position of all mounting holes.
Individual threads are also used for fastening optional accessories (see chapter “Accesso-
ries”).
Figure 2 Mechanical connection (dimensions in mm)
Figure 3 Mechanical connection at rear/bottom (dimensions in mm)
The screw connections at the rear plate have M4 threads. The maximum engagement length
is 5 mm. The maximum tightening torque is 2 Nm.
The lateral screw connections have an M5 thread. The maximum engagement length is 5
mm. The maximum tightening torque is 2.6 Nm.
4.2.1 Assembly

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WARNING
The SMARTCAMERA and accessories must be firmly attached. Use
only installation materials which are sufficiently dimensioned and en-
sure secure attachment.

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4.3 Product specification
Model variant
Monochrome (CMOS)
Color (CMOS)
Resolution
1280 × 1024
Max. frame rate [Hz]
60
Shutter type
Global Shutter 1)
Sensor size
1/1.8"
Pixel size [µm]
5,3 x 5,3
Spectral sensivity
1) A global shutter sensor is not read line by line or column by column, but in one access.
This rules out distortions with moving motifs (rolling shutter effect).
Housing material
Painted aluminum die-cast box
Degree of protection
IP67 (with connectors and protection tube) 2)
Weight
approx. 360 g
Dimensions (L × W × H, without
connector, without lens)
110 × 62 × 55 mm
2) The enclosure rating has not been UL certified.
4.3.1 Image sensor
4.3.2 Mechanical data

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Supply voltage
24V ±20%
Residual ripple
≤ 5 %
Rated current consumption without external load
300mA
Max. current consumption
4A
Protective circuit
Reverse polarity protection
Ambient temperature
0 °C…+55 °C
Storage temperature
–25 °C…+70 °C
EMC
EMV EN 61000-4-2/3/4/5/6
EN 61000-6-2
EN 61000-6-3
EN 55011
Vibration/shock for operation
inside
EN 60068 Part 2-6/27
Operation
Internally
Height
up to 2000 m
Relative humidity
maximum 80 % for temperatures up to 31 °C, decreasing
linearly to 50 % at 40 °C
Pollution degree
Pollution degree 2
Vibration/shock was verified for the SMARTCAMERA –the C-mount lens used and its ad-
justment rings must be secured accordingly for operation.
4.3.3 Electrical data
WARNING
The SMARTCAMERA and accessories shall be supplied by limited
energy in accordance to UL 61010-1 Third Edition, Sub. Clauses 9.4
or LPS in accordance to UL 60950-1 or Class 2 in accordance to UL
1310 or UL 1585.
4.3.4 Operating conditi-
ons

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4.4 Connections and pin assignment
The product variants differ by the existing interfaces.
Figure 4 Connections and pin assignment of I/O variant
Connection
Function
Power
Voltage supply of SMARTCAMERA, wo freely configurable I/O signals are
also available.
LAN
Integrates the SMARTCAMERA in a local network.
I/O
To connect sensors/actuator, 6 galvanically isolated I/O signals are available.
I/O Light
2 I/O signals and supply voltage output, e.g. for an external lighting
4.4.1 I/O variant
NOTE
In order to ensure enclosure rating IP67, unused I/O ports must be
closed with cover caps.
WARNING
The SMARTCAMERA and accessories shall be supplied by limited
energy in accordance to UL 61010-1 Third Edition, Sub. Clauses 9.4
or LPS in accordance to UL 60950-1 or Class 2 in accordance to UL
1310 or UL 1585.

4PRODUCT DESCRIPTION
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Power
5-pin M12 plug, A-coded
Pin
Description
Function
1
+24VDC
Supply voltage
2
I/O 0
Input/output
3
GND
Ground
4
I/O 1
Input/output
5
Not used
None. Pin may not be used.
NOTE
The digital sensor inputs correspond to the guideline concerning in-
puts, EN 61131‑2,Type 3.
The maximum load on any output is 100 mA. The total current of the
module must not exceed 4 A per pin. The load or supply must be lim-
ited accordingly.

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LAN
8-pin M12 socket, X-coded
Pin
Description
Function
1
BI_DA +
Bidirectional data, Pair A +
2
BI_DA –
Bidirectional data, Pair A –
3
BI_DB +
Bidirectional data, Pair B +
4
BI_DB –
Bidirectional data, Pair B +
5
BI_DD +
Bidirectional data, Pair D +
6
BI_DD –
Bidirectional data, Pair D –
7
BI_DC –
Bidirectional data, Pair C –
8
BI_DC +
Bidirectional data, Pair C +
NOTE
The cable must correspond at least to category 5e in accordance with
EIA/TIA-568.
Transfer in accordance with 1000BASE-T/100BASE-TX/10BASE-T is
being supported.

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I/O
8-pin M12 socket, A-coded
Pin
Description
Function
1
I/O 0
Input/output
2
Common Out
e.g. +24 V (PNP) / GND (NPN)
3
I/O 1
Input/output
4
I/O 2
Input/output
5
I/O 3
Input/output
6
I/O 4
Input/output
7
Common In
e.g. GND (PNP) / +24 V (NPN)
8
I/O 5
Input/output
NOTE
These inputs / outputs are galvanically decoupled from the supply
voltage of the SMARTCAMERA. For this reason, Common In and
Common out must always be connected, even if only one input or
output function is required.
Every output may be loaded with a maximum current of 100 mA. The
maximum current for Common In and Common Out is 630 mA each.
For a description of the interconnections, see the section “I/O”.
WARNING
The SMARTCAMERA and accessories shall be supplied by limited
energy in accordance to UL 61010-1 Third Edition, Sub. Clauses 9.4
or LPS in accordance to UL 60950-1 or Class 2 in accordance to UL
1310 or UL 1585.