Barco DCINE PREMIERE DP30 Instruction sheet

DIGITAL CINEMA
DCINE PREMIERE DP30
R9006100
INSTALLATION GUIDELINES
17032003 R5976572/00

Barco Inc. - USA
3240 Town Point Drive, Kennesaw, GA 30144
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Barco nv Digital Cinema
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

Federal Communication Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of compliant, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on good delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of BARCO.
Changes
Barco provides this manual “as is” without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.

Table of contents
TABLE OF CONTENTS
1. SafetyInstructions.................................................................................................. 3
1.1 General Instructions .................................................................................................................... 3
1.2 ElectricalSafety......................................................................................................................... 4
1.3 HeatandFireHazards.................................................................................................................. 4
1.4 SafetyonInstallation.................................................................................................................... 5
1.5 ProtectiononServicing................................................................................................................. 5
1.6 Safety on Cleaning...................................................................................................................... 6
1.7 SafetyonShipping...................................................................................................................... 6
2. Packaging andDimensions .......................................................................................7
2.1 BoxContent............................................................................................................................. 7
2.2 ProjectorPackaging .................................................................................................................... 7
2.3 Lens Packaging ......................................................................................................................... 9
2.4 ProjectorDimensions................................................................................................................... 9
3. InstallationGuidelines.............................................................................................13
3.1 General Installation Guidelines........................................................................................................13
3.2 SafetyAreaarroundtheprojector.....................................................................................................14
3.3 Configuration ..........................................................................................................................14
3.4 Pin assignment connectors Input Panel...............................................................................................15
3.5 Lenses..................................................................................................................................19
3.5.1 Installationoftheprimelens....................................................................................................19
3.5.2 Installation of the anamorphic lens .............................................................................................20
3.5.2.1 Anamorphiclensholderkit...............................................................................................20
3.5.2.2 Anamorphic lens holder support rod mounting ..........................................................................21
3.5.2.3 Anamorphic lens holder mounting .......................................................................................22
3.5.2.4 Insertion of the anamorphic lenses into the holder ......................................................................24
3.5.3 Cleaning the lens................................................................................................................25
3.5.4 Lens formulas ...................................................................................................................25
3.6 LampInstallation.......................................................................................................................26
3.7 OpticalAlignmentofthelamp.........................................................................................................27
4. ACPowerRequirements..........................................................................................31
4.1 Power connection......................................................................................................................31
5. MaintenanceoftheProjector ....................................................................................33
5.1 Cleaning the Dust filters ...............................................................................................................33
A.KeyPanelAutomationInterface .................................................................................35
A.1Shortdescription.......................................................................................................................35
A.2Circuitdescription......................................................................................................................35
A.3In/Outputspecifications................................................................................................................35
A.4AutomationInterfacespecifications...................................................................................................36
A.4.1 Inputsspecifications.............................................................................................................36
A.4.2 Outputs specifications...........................................................................................................37
A.4.3 BlockdiagramIn/Outputs........................................................................................................39
Index......................................................................................................................41
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Table of contents
2R5976572 DCINE PREMIERE DP30 17032003

1. Safety Instructions
1. SAFETY INSTRUCTIONS
Overview
• General Instructions
• Electrical Safety
• Heat and Fire Hazards
• Safety on Installation
• Protection on Servicing
• Safety on Cleaning
• Safety on Shipping
1.1 General Instructions
Scope
This document includes safety considerations of the DLP Cinema System.
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC-
TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PER-
SONNEL, AUTHORIZED to operate professional projection systems located in RESTRICTED ACCESS LOCATIONS.
The DLP Cinema™ Systems are intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with poten-
tial hazards associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the
lamp and associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service
functions inside the product enclosure.
General Safety Instructions
• This equipment is intended for installation in a restricted access location.
• Before operating your projector please read this manual thoroughly, and retain it for future reference.
• Installation and preliminary adjustments should be performed by qualified BARCO personnel or authorized BARCO service
dealers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installations codes should be adhered to.
Owner’s Record
The part number and serial number are located at the left side of the projector in the environment of the power cord. Record these
numbers in the spaces provided below. Refer to them whenever you call upon your BARCO dealer regarding this product.
NAME PART NUMBER SERIAL NUMBER SUPPLIER
Projector
APrime Lens
B
1.5Anamorphic Lens
1.9
ACSAR (Optional) 1
1. Alternative Content Switcher and Router
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1. Safety Instructions
Shock Hazard
Image 1-1
Safety Warning
To prevent fire or electrical shock hazard, do not expose this projector to rain or moisture
1.2 Electrical Safety
Ratings & Grounding
• This product should be operated from an AC power source. Check if the mains voltage and ampacity matches the projector
electrical ratings.
• This product is equipped with a 3-terminal power connector. If you are unable to install the AC Requirements, contact your
electrician. Do not defeat the purpose of the grounding.
General about Projector
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord.
• Always unplug from electrical outletbefore cleaning andservicing and when notin use. Never yank cord to pull plug from outlet.
Grasp the plug and pull to disconnect.
• Do not operate projector with a damaged cord or if the projector has been dropped or damaged - until it has been examined by
a qualified serviceman.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the appliance should be used. A cord
rated for less amperage than the appliance may overheat.
• Let projector cool completely before storing. Remove cord from projector when storing.
• Always connect this projector to an electrically grounded outlet. Never use a ground bypass ("ground lift" or 3 to 2 adapter)
adapter.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fire or electrical shock.
• Never spill liquid of any kind on the product. Should any liquid or solid object fall into the cabinet, unplug the set and have it
checked by qualified service personnel before resuming operations.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for
long periods of time, unplug it from the wall outlet and disconnect media and communication cables. This will prevent damage
to the projector due to lightning and AC power-line surges.
1.3 Heat and Fire Hazards
Warning Risk of Fire
Warning Risk of Fire: Do Not Place Flammable or Combustible Materials Near Projector !
BARCO large screen projection products are designed and manufactured to meet the most stringent safety regulations. This pro-
jector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and safe.
Exposing flammable or combustible materials into close proximity of this projector could result in the spontaneous ignition of that
material, resulting in a fire. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external surfaces of
the projector whereby no flammable or combustible materials are present. The exclusion zone must be not less than 40 cm (16”)
for all DLP Cinema™ projectors. The exclusion zone on the lens side must be at least 5 m. Do not cover the projector or the lens
with any material while the projector is in operation. Keep flammable and combustible materials away from the projector at all times.
Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light. Never expose the projector to
rain or moisture. In the event of fire, use sand, CO2, or dry powder fire extinguishers; never use water on an electrical fire. Always
have service performed on this projector by authorized BARCO service personnel. Always insist on genuine BARCO replacement
parts. Never use non-BARCO replacement parts as they may degrade the safety of this projector.
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1. Safety Instructions
Slots and Openings
Slots and openings in the cabinet and the sides are provided for ventilation; to ensure reliable operation of the projector and to
protect it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the
product too close to walls, or other similar surface. This product should never be placed near or over a radiator or heat register. This
projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
Projection Room
Projection rooms must be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from
projector to the outside of the building.
1.4 Safety on Installation
Personal Injury or Property Damage
WARNING: To minimize risks of personal injury or property damage, due electrical shock, fire, energy hazards, mechanical and heat
hazards, Ultraviolet an Infrared energy hazards, and/or chemical hazards this equipment must be installed and/or serviced ONLY
by SERVICE PERSONNEL.
• To prevent risk of fire or electric shock, do not immerse or expose this appliance in water or other liquids.
• To prevent the risk of electric shock, do not disassemble this appliance, but always take it to an authorized, trained service
person when service or repair work is required.
• The use of an accessory attachment not recommended by the manufacturer may cause a risk of fire, electric shock, or injury
to persons.
Projector Damage
If the Air Filters are not regularly cleaned or replaced (A "clean" booth would be monthly-minimum), the air flow inside the projector
could be disrupted, causing overheating. Overheating may lead to the projector shutting down during operation.
In order to ensure thatcorrect airflow is maintained, and that the projector complies with Electromagnetic Compatibility requirements,
it should always be operated with all of it’s covers in place.
Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains supply
immediately. Do not operate the projector again until it has been checked by qualified service personnel.
The projector must always be mounted in a manner which ensures free flow of air into its air inlets and unimpeded evacuation of
the hot air exhausted from its cooling system. Heat sensitive materials should not be placed in the path of the exhausted air or on
the lamp house.
1.5 Protection on Servicing
Attempts to alter the factory-set internal controls or to change other control settings not specially discussed
in this manual can lead to permanent damage to the Projection Unit and cancellation of the warranty.
Servicing
Do not attempt to service this projector yourself, as opening or removing covers may expose you to dangerous voltage potential and
risk of electric shock! Refer all projector service to a qualified BARCO service center.
Call for service in the following conditions :
• When the power cord or plug is damaged or frayed.
• If liquid has been spilled into the projector.
• If the product has been exposed to rain or water.
• If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation;
• If the product has been dropped or the cabinet has been damaged;
• If the product exhibits a distinct change in performance, indicating a need for service.
Replacement Parts
When replacement parts are required, be sure the service technician has used original BARCO replacement parts or authorized
replacement parts which have the same characteristics as the BARCO original part. Unauthorized substitutions may result in de-
graded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may void warranty.
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1. Safety Instructions
Safety Check
Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks to determine that the
projector is in proper operating condition.
Possible Explosion Hazard
Xenon arc lamps are under high pressure. The lamp must be handled with great care. They may explode if dropped or
mishandled. Whenever the protective cover is removed from the lamp, authorized protective clothing MUST be worn!
1.6 Safety on Cleaning
Cabinet
Unplug this product from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for
cleaning.
To keep the cabinet looking brand-new, periodically clean it with a soft cloth. Stubborn stains may be removed with a cloth lightly
dampened with mild detergent solution. Never use strong solvents, such as thinner or benzine, or abrasive cleaners, since these
will damage the cabinet.
Optical Performances
To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective coating,
therefore : AVOID TOUCHING THE LENS FACE. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth,
detergent solution, or thinner. Follow the lens cleaning procedure in the Owners Manual.
1.7 Safety on Shipping
Original Shipping package
Save the original packing material; they will come in handy if you ever have to ship your projector. For maximum protection, repack
your set as it was originally packed at the factory.
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2. Packaging and Dimensions
2. PACKAGING AND DIMENSIONS
Overview
• Box Content
• Projector Packaging
• Lens Packaging
• Projector Dimensions
2.1 Box Content
Content
• 1 projector DCine Premiere DP30
• 1 anamorphic lens holder kit for single lens2
• 1 complete lamp housing with lamp3
• 1 European and 1 Amerivan power cable
• leveling feet
• 1 installation guidelines
• 1 touch panel owners manual (if touch panel option is installed)
2.2 Projector Packaging
Any damage discovered should be reported to the transportation company at once for inspection and filing
of claim.
Way of packaging
The projector is packed in a carton box. To provide protection during transportation, the projector is mounted between two wooden
boards and surrounded with foam. On top of the upper wooden board you will find two small boxes with an anamorphic lens kit,
manuals and cables.
To unpack
1. Release the fastening clips.
2. Remove the banding. Handle as shown in the drawing. (image 2-1)
3. Take off the carton box. (image 2-2)
4. Remove the upper palet by removing the side cover (A), taking off both small boxes (B & C) and removing the wooden board
(D). Take off the intermediate cover (E) and take off the side cover of the projector. (image 2-3)
5. Take the projector from the wooden palet. (image 2-4)
6. Remove the 3 feet from the wooden board. Therefore, turn out the the black adjustable part first and then turn out the bold
securing the foot socket to the wooden board. (image 2-5)
7. Turn the projector upside down on its 3 feet.
8. Remove the upper wooden board by removing the 3 bolts. (image 2-6)
9. Mount the 3 feet in the same holes as those of the removed wooden board. Use the 3 screws and washers which are provided
inside the manual & cable box. Do not use the screws which are fixing the feet to the wooden board.
2. dual lens holder optional
3. Lamp is delivered in seperate box
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2. Packaging and Dimensions
Image 2-1
Image 2-2
Remove box cover
Image 2-3
Removing the upper pallet
A Cartonsideprotectioncover
B Manual and cable box
C Anamorphic lens holder kit
D Wooden board
E Intermediate carton
F Carton side protection cover projector
Image 2-4
Take off from the palet
Image 2-5
Removing the feed
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2. Packaging and Dimensions
Image 2-6
Remove wooden board
Save the original shipping carton and packing material, they will be necessary if you ever have to ship your
projector. For maximum protection, repack your projector as it was originally packed at the factory.
Never transport the projector with the lens mounted on it !
Always remove the lens before transporting the projector.
2.3 Lens Packaging
Way of Packaging
Lenses are supplied as an individual item.
They are packed in a carton.
2.4 Projector Dimensions
Projector dimensions
Dimensions between brackets[] are in inch.
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2. Packaging and Dimensions
Image 2-7
Side view
Image 2-8
Top view
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2. Packaging and Dimensions
Image 2-9
Front view
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2. Packaging and Dimensions
12 R5976572 DCINE PREMIERE DP30 17032003

3. Installation Guidelines
3. INSTALLATION GUIDELINES
Overview
• General Installation Guidelines
• Safety Area arround the projector
• Configuration
• Pin assignment connectors Input Panel
• Lenses
• Lamp Installation
• Optical Alignment of the lamp
3.1 General Installation Guidelines
Before installing the projector, read first the safety instructions.
Ambient Temperature Conditions.
Careful consideration of things such as image size, ambient light level, projector placement and type of screen to use are critical to
the optimum use of the projection system.
Max. ambient temperature : 35 C or 104 F
Min. ambient temperature : 10 Cor50 F
The projector will not operate if ambient air temperature falls outside this range (10 C- 35 Cor50F-10 F-95 F).
Storage temperature: -25 Cto+65C (-13 F to 149 F)
Humidity Conditions
Storage: 0 to 98 % RH Non-condensing
Operation: 0 to 95 % RH Non-condensing
Environment
Do not install the projection system in a site near heat sources such as radiators or air ducts, or in a place subject to direct sunlight,
excessive dust or humidity. Be aware that room heat rises to the ceiling; check that temperature near the installation site is not
excessive.
Environment condition check
A projector must always be mounted in a manner which ensures the free flow of clean air into the projectors ventilation inlets. For
installations in environments where the projector is subject to airborne contaminants such as that produced by smoke machines or
similar (these deposit a thin layer of greasy residue upon the projectors internal optics and imaging electronic surfaces, degrading
performance), then it is highly advisable and desirable to have this contamination removed prior to it reaching the projectors clean
air supply. Devices or structures to extract or shield contaminated air well away from the projector are a prerequisite, if this is not a
feasible solution then measures to relocate the projector to a clean air environment should be considered.
Only ever use the manufactures recommended cleaning kit which has been specifically designed for cleaning optical parts, never
use industrial strength cleaners on a projectors optics as these will degrade optical coatings and damage sensitive optoelectronics
components. Failure to take suitable precautions to protect the projector from the effects of persistent and prolonged air contami-
nants will culminate in extensive and irreversible ingrained optical damage. At this stage cleaning of the internal optical units will be
non-effective and impracticable. Damage of this nature is under no circumstances covered under the manufactures warranty and
may deem the warranty null and void. In such a case the client shall be held solely responsible for all costs incurred during any
repair. It is the clients responsibility to ensure at all times that the projector is protected from the harmful effects of hostile airborne
particles in the environment of the projector. The manufacture reserves the right to refuse repair if a projector has been subject to
wantful neglect, abandon or improper use.
Special Care for Laser Beams
Special care should be used when DLP projectors are used in the same room as performant laser equipment. Direct or indirect
hitting of a laser beam on to the lens can severely damage the Digital Mirror Devices (TM) in which case there is a loss of warranty
R5976572 DCINE PREMIERE DP30 17032003 13

3. Installation Guidelines
3.2 Safety Area arround the projector
Safety area
Make sure the projector is located so that the air inlets and outlets for the cooling system are not obstructed. Leave a safety area of
about 1 meter on the top, back and the power side of the projector.
3.3 Configuration
Which configuration can be used?
The projector can be installed to project images in two different configurations.
Image 3-1
Front Ceiling configuration
Front ceiling configuration is the default configuration for a cinema room when projecting from the top of the room to the screen.
Rear ceiling is also possible when the projector is installed behind a typical rear projection screen.
Image 3-2
Front Table configuration
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3. Installation Guidelines
Front table configuration is the configuration for a cinema room when projecting from the floor of the room to the screen. Rear table
is also possible when the projector is installed behind a typical rear projection screen.
3.4 Pin assignment connectors Input Panel
View connector module projector
Image 3-3
Connector module
Serial Network IN (RS485/RS232)
Image 3-4
D9 Female connector
1Data Carrier Detect (CD) 6RXC+ Data Set Ready (DSR)
2RXC- Receive Data (RD or RX or RXD) 7Request to send (RTS)
3TXC- Transmitted Data (TD or TX or TXD) 8Clear To Send (CTS)
4TXC+ Data Terminal Ready (DTR) 9Ring Indicator (RI)
5GND Signal Ground (GND) -
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3. Installation Guidelines
Serial Network OUT
Image 3-5
D9 Male connector
1-6 RXB+ Data Set Ready (DSR)
2 RXB- Receive Data (RD or RX or RXD) 7-
3TXB- Transmitted Data (TD or TX or TXD) 8-
4TXB+ Data Terminal Ready (DTR) 9-
5GND Signal Ground (GND) - -
Control IN (Touch Panel)
Image 3-6
D9 Female connector
1-6 RXA+ Data Set Ready (DSR)
2 RXA- Receive Data (RD or RX or RXD) 7-
3TXA- Transmitted Data (TD or TX or TXD) 8-
4TXA+ Data Terminal Ready (DTR) 9-
5GND Signal Ground (GND) - -
RS232/422 IN
Image 3-7
D9 Female connector
16 R5976572 DCINE PREMIERE DP30 17032003