Baumalight Splinter RSX380 User manual

SPLINTER WOOD SPLITTER & PLANER
RSX380 RSX580 RSX780
OPERATOR’S MANUAL
Issue Date: October 2018

1 INTRODUCTION ��������������������������������������������������������������������������������������������������������������������������������� 1
1�1 Overview�������������������������������������������������������������������������������������������������������������������������������������� 1
1�2 Intended Use And Foreseeable Misuse������������������������������������������������������������������������������������ 1
2 SAFETY������������������������������������������������������������������������������������������������������������������������������������������������ 2
2�1 Safety Alert Symbol And Safety Words������������������������������������������������������������������������������������ 2
2�2 Operational Hazards������������������������������������������������������������������������������������������������������������������� 2
Prepare for Emergencies ����������������������������������������������������������������������������������������������������������� 3
Replace Safety Signs ����������������������������������������������������������������������������������������������������������������� 3
Do Not Allow Riders ������������������������������������������������������������������������������������������������������������������� 3
Lower Operating Speed ������������������������������������������������������������������������������������������������������������� 4
Avoid Rollover ���������������������������������������������������������������������������������������������������������������������������� 4
Avoid Powerlines & Underground Utilities ������������������������������������������������������������������������������ 4
Detach Splinter Safely���������������������������������������������������������������������������������������������������������������� 4
Hazards From Modifying Equipment ���������������������������������������������������������������������������������������� 4
2�3 Maintenance Hazards����������������������������������������������������������������������������������������������������������������� 5
3 SAFETY SIGNS����������������������������������������������������������������������������������������������������������������������������������� 6
4 OPERATION ���������������������������������������������������������������������������������������������������������������������������������������� 8
4�1 Preparation For Use ������������������������������������������������������������������������������������������������������������������� 8
4�2 Hydraulic Connections �������������������������������������������������������������������������������������������������������������� 8
4�3 Machine Components ���������������������������������������������������������������������������������������������������������������� 9
4�4 Attach To Excavator ������������������������������������������������������������������������������������������������������������������� 9
4�5 Attachments ������������������������������������������������������������������������������������������������������������������������������ 10
4�5 Transporting������������������������������������������������������������������������������������������������������������������������������ 10
4�6 First Time User Tips ������������������������������������������������������������������������������������������������������������������11
4�7 Field Operation ��������������������������������������������������������������������������������������������������������������������������11
Splitter Screw Operation����������������������������������������������������������������������������������������������������������� 12
Planer Operation������������������������������������������������������������������������������������������������������������������������ 12
4�8 Detach From Excavator ����������������������������������������������������������������������������������������������������������� 13
5 SERVICE AND MAINTENANCE������������������������������������������������������������������������������������������������������ 14
5�1 Daily ������������������������������������������������������������������������������������������������������������������������������������������� 14
5�2 Motor Shaft Seal ����������������������������������������������������������������������������������������������������������������������� 14
6 TROUBLESHOOTING ���������������������������������������������������������������������������������������������������������������������� 15
7 WARRANTY��������������������������������������������������������������������������������������������������������������������������������������� 16
TABLE OF CONTENTS
ii

1 INTRODUCTION
Congratulations on your choice of a Baumalight
Splinter to complement your wood clearing
operation. This equipment has been designed and
manufactured to meet the needs of a discriminating
buyer for efcient Splintering.
The Splinter’s power comes from the hydraulically-
driven motor mounting on a planetary drive,
delivering a high amount of torque to the head.
Excavator must have suitable safety equipment
properly installed.
Safe, efcient and trouble free operation of your
Splinter requires that you and anyone else who will
be operating or maintaining the Splinter, read and
understand the Safety, Operation, Maintenance
and Troubleshooting information contained within
the Operator’s Manual.
This manual covers the Baumalight RSX380,
RSX580 and RXS780 Splinter. Use the Table of
Contents as a guide to locate required information.
Keep this manual handy for frequent reference
and to pass on to new operators or owners. Call
your Baumalight dealer, distributor or the factory
if you need assistance, information or additional
copies of the manuals.
OPERATOR ORIENTATION - The directions left,
right, front and rear, as mentioned throughout this
manual, are as seen from the driver’s seat and
facing in the direction of travel.
1.1 Overview
The Splinter is designed to be used by an
experienced operator. Operator must be trained
in the safe operation of a excavator and hazards
related to using the Splinter and the safe use of
the Splinter for the intended purpose. Operators
will require personal protective equipment to
reduce the risk from some hazards that cannot be
completely eliminated or controlled by the design
of the Splinter.
Care is required to ensure that the Splinter will
not come in contact with metallic objects, stones
or other materials.
Splinters are not designed for use in hazardous
atmospheres where there is a risk of re or
explosion due to ammable gases or vapors. Use
in hazardous, explosive atmospheres is prohibited.
Serious injury or death of the operator or bystanders
may be caused if Splinter is misused. Misuse may
also cause damage to the machine carrying the
Splinter.
1.2 Intended Use And
Foreseeable Misuse
1

2 SAFETY
You must read, understand and follow the
instructions given by the excavator manufacturers,
as well as the instructions in this manual.
The safety information in this manual is denoted
by the safety alert symbol:
^
This symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal
words:
^ DANGER
DANGER - Indicates a hazardous
situation, which, if not avoided, WILL
result in death or serious injury�
^ WARNING
WARNING - Indicates a hazardous
situation, which, if not avoided, could
result in death or serious injury�
^ CAUTION
CAUTION - Indicates a hazardous
situation, which, if not avoided, could
result in minor or moderate injury�
NOTICE
NOTICE - Indicates a situation that could
result in damage to the equipment or
other property.
2.1 Safety Alert Symbol
And Safety Words
2.2 Operational Hazards
^ WARNING
Prevent death or serious injury�
Read and understand this manual before
operating the Splinter�
Always stop engine and remove key
before leaving operators seat�
Never allow anyone near the Splinter
during operation�
Travel at a safe speed�
^ WARNING
Prevent death or serious injury from
moving parts�
Moving parts can crush and dismember�
Do not operate without guards and
shields in place�
Disconnect and lockout power source
before adjusting or servicing�
^ WARNING
Use the Splinter only for the designed
applications�
Any other use may result in personal
injury, damage to equipment and may
void the warranty�
2

^ WARNING
Prevent death or serious injury�
Verify the Splinter is locked to excavator
before operation or transport�
^ WARNING
Protect from ying debris.
Wear proper safety glasses, goggles,
or a face shield to protect from ying
debris�
Carefully read all safety messages in this manual
and on equipment safety signs. Keep safety signs
in good condition and replace missing or damaged
safety signs.
New equipment components and repair parts must
include the current safety decal.
Learn how to properly operate equipment.
NEVER operate or work around this equipment
without proper instruction, while fatigued or under
the inuence of alcohol, prescription or non-
prescription medication or if feeling ill.
Keep your equipment in proper working condition.
Know the regulations and laws that apply to you
and your industry. This manual is not to replace
any regulations or laws. Additional information
may be found at: www.asae.org or www.osha.gov.
If you do not understand any part of this manual,
contact Baumalight at 866-820-7603.
Prepare for Emergencies
• Be prepared in case of emergencies.
• Keep a re extinguisher and rst aid kit close
to the machine.
• Keep emergency phone numbers close to
your phone.
• Know your address so emergency services
can locate you if an emergency arises.
Replace Safety Signs
• Replace missing or damaged safety signs.
• Safety signs are identied in Section 3 of this
manual.
• Replacement safety signs are available from
your Baumalight dealer.
Do Not Allow Riders
• NEVER lift or carry anyone on the Splinter.
• NEVER use Splinter as a work platform.
• NEVER allow passengers on the Splinter.
3

Lower Operating Speed
Keep Splinter low and move at slow speeds on
rough or uneven terrain.
Lower operating speed while traveling in heavy
conditions.
Avoid Rollover
The equipment may rollover, resulting in death or
serious injury. To help prevent rollover:
• Travel at a slow speed.
• Avoid sharp turns & sudden movement on
slopes.
• Carry Splinter close to the ground.
• Avoid holes, ditches and other obstructions
which may cause equipment to rollover.
• Balance load so weight is evenly distributed
and load is stable.
• Use caution when operating on slopes and do
not operate on excessively steep slopes.
• Do not exceed load capacity of equipment.
Avoid Powerlines &
Underground Utilities
^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
• Check clearance before raising equipment.
• Have local utilities locate and mark under
ground wires, cables, pipelines and other
hazards before operation.
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
Detach Splinter Safely
Detach Splinter on a rm and level surface. Be sure
people, livestock and pets are clear of machinery.
Raised Attachment
^ WARNING
Crushing hazard�
Raised, unsupported Splinter can fall,
resulting in death or serious injury�
Never enter the area under a raised
Splinter�
A raised Splinter can lower unexpectedly, resulting
in death or serious injury.
NEVER enter area under a raised Splinter.
Lower Splinter to ground, engage parking brake,
shut off engine and remove key before servicing.
Hazards From Modifying
Equipment
Do not make any alterations to your Splinter.
Altering may cause your equipment to be unsafe
and may void the manufacturers’ warranty.
4

Avoid Loud Noise
^ WARNING
Prolonged exposure to loud noise can
cause impairment or loss of hearing�
Wear a suitable hearing protective device
such as earmuffs or earplugs to protect
against objectionable or uncomfortable
loud noises�
Stay Clear Of Moving
Parts
^ WARNING
Moving parts can cause serious injury
or death�
Keep shields and guards in place at all
times� DO NOT operate without shields
and guards�
DO NOT wear loose tting clothing.
Avoid Wood Dust
Inhalation
^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
The health effects from exposure to wood dust
are due to chemicals in the wood or chemical
substances in the wood created by bacteria, fungi,
or molds.
2.3 Maintenance
Hazards
Before servicing, park machine on a rm and
level surface, set parking brake and place a “Do
Not Operate” tag on control panel. Read and
understand this manual. If you do not understand
any part of the manual, contact Baumalight at 866-
820-7603.
Always wear face and/or eye protection, safety
shoes, and other protective equipment appropriate
for the job.
Do not make unauthorized modications. Contact
Baumalight at 866-820-7603. Before you weld,
cut/drill holes, or make any other modications.
Always use Baumalight replacement parts.
^ WARNING
Moving parts can entangle and cut�
Keep clear of moving parts� Follow
lockout procedure before servicing�
^ WARNING
Crushing hazard�
Before performing inspections, service
or maintenance:
Park machine on rm, level surface.
Engage parking brake�
Turn engine off and remove key�
Place “Do Not Operate” tag on control
panel�
5

3 SAFETY SIGNS
The RSX580 is shown below. The RSX380 and
RSX780 are similar.
A
B
C
C
6

A. MTB-175 Safety Sign C. MTB-183 Safety Sign
B. MTB-182 Safety Sign
unsafe
7

Although the Splinter has been carefully inspected
and checked prior to shipment from manufacturer,
it is recommended that the unit be thoroughly
inspected.
Check all bolts for tightness and remove all
shipping tags, bags, skids, and blocking.
Remove any masking materials afxed during
painting. Inspect equipment to verify that
nameplates and all safety warning, caution signs
and decals provided with the equipment are in
place and clearly visible.
Visually inspect the Splinter before each start up.
Check for loose or missing parts and any damage
that may have occurred during moving or shipping.
Review all excavator pre-start instructions, and
verify that all recommended steps and procedures
have been followed.
4 OPERATION
4.1 Preparation For Use 4.2 Hydraulic
Connections
^ WARNING
Pressurized uids can penetrate the
skin�
Disconnect and lock out power source
before disconnecting and/or connecting
hydraulic hoses�
The Splinter is not supplied with hydraulic hoses
You must provide the hydraulic hoses.
The RSX780 must have a case drain hose installed.
The RSX380 and RSX580 can operate without
case drain if hydraulic pressure is under 2500 psi
(17237 kPa). If hydraulic pressure is near or may
exceed 2500 psi (17237 kPa), install a case drain
hose.
Connect pressure and return hoses to ports (A)
and case drain hose to port (B). Route hoses
through opening (C) and clamp in place to secure.
A
B
C
8

^ WARNING
To prevent injury or machine damage
put transmission in park�
Never position yourself between
excavator and Splinter�
Only experienced and properly trained
operator may operate excavator and
Splinter�
1. Read and follow all safety instructions.
2. Attach excavator to Splinter. See excavator
operator’s manual.
3. Connect hydraulic hoses. Verify hydraulic
hoses are clear of pinch areas and moving
parts.
4. Move to a clear open area to test functions.
4.4 Attach To Excavator
A. Excavator Mounting Plate
B. Gearbox Shaft
C. Vibro-Isolator Mounts
D. Hydraulic Motor
A
B
D
C
4.3 Machine Components
9

4.5 Attachments
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park on a level surface�
2� Lower Splinter close to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
1. Attach splitter screw or planer to gearbox.
Splitter Screw
Planer
4.5 Transporting
1. Verify all reectors and Slow Moving Vehicle
(SMV) sign are visible.
2. Verify hydraulics to Splinter are disengaged.
3. Raise Splinter slightly off the ground.
4. Travel at a reasonable and safe speed.
10

4.7 Field Operation
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park on a level surface�
2� Lower Splinter to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
^ WARNING
Keep shields and guards in place at all
times� Do not operate without shields
and guards�
Do not wear loose tting clothing.
^ WARNING
Never operate Splinterer when other
people are in the vicinity�
Debris can be thrown from cutting area�
Do not allow riders�
^ WARNING
Clean machine thoroughly before
service or maintenance procedures�
The health effects from exposure to
wood dust are due to chemicals or
chemical substances in the wood
created by bacteria, fungi, or molds�
Inspect work area to verify there are no rocks,
metal or other debris before cutting.
Attach Splinter to excavator.
4.6 First Time User Tips
Operate all functions in a clear area low speed to
get a good feel for the controls.
Move Splinter into wood slowly until you have a
better feel how much the unit can take.
Each operator must experiment to nd a technique
that works for them in their application.
^ WARNING
Always stop engine and remove key
before leaving operators seat�
11

Planer Operation
1. Set engine speed to low idle and engage
hydraulics.
2. Verify planer is turning in forward direction.
3. Slowly increase engine speed to high idle.
4. Verify planer is operating smoothly and move
planer into stump.
Note: Beginning from the center of a large stump
will leave a ridge around the outer edge that will
not allow the blades to cut efciently, and will end
up breaking off chunks.
5. When positioning the planer on a stump that
is larger than the large blade diameter, It is
important to begin cutting from one side, rather
than center. Begin at one side, shearing down
to the desired level.
#1
Splitter Screw Operation
1. Set engine speed to low idle and engage
hydraulics.
2. Verify splitter is turning in forward direction.
3. Slowly increase engine speed to high idle.
4. Verify splitter is operating smoothly and move
splitter into log.
5. Slowly push splitter into wood. If wood does
not split, reverse hydraulic ow to back splitter
out of wood.
6. Move to another location and repeat step 4-5.
12

4.8 Detach From
Excavator
^ WARNING
Prevent death or serious injury caused
by unexpected movement:
1� Park on a level surface�
2� Lower Splinter to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
1. Park excavator on a level surface.
2. Lower Splinter to the ground and lay on side.
3. Shut off engine and remove key.
4. Disconnect hydraulic hoses.
5. Detach excavator from Splinter. See excavator
Operator’s Manual.
6. Move around the perimeter, ensuring that there
are no outer ridges being left behind.
7. Once the center area is smaller than the
diameter of the large blades, a center cut can
be made to nish the job.
#2 #3
#4
#5#6
#7
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Lockout excavator before clearing jams�
8. If planer stalls, stop movement, raise slightly
and allow planer to regain speed. Slow
movement into stump to prevent further
stalling.
13

5 SERVICE AND
MAINTENANCE
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park on a level surface�
2� Lower Splinter to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
Inspect the unit for buildup of dirt and debris. Clean
out as needed.
5.1 Daily 5.2 Motor Shaft Seal
To prevent hydraulic motor damage, the motor
shaft seal is designed to fail if case pressure
exceeds 100 psi (689 kPa).
If motor shaft seal (A) has failed, verify case drain
line is free ow to sump or reservoir. Also check
drain line for blockage. Correct any problems
before replacing shaft seal.
Over-Pressurized Damaged Washer (B)
A
B
Order replacement seal kit from Baumalight and
follow instructions provided with kit.
Motor Shaft Seal Replacement manual can be
found at www.baumalight.com/support
Note: Parts breakdown can be found on
Baumalight’s website. www�baumalight�com
14

6 TROUBLESHOOTING
PROBLEM CHECK SOLUTION
Bit does not spin. Bit jammed. Remove material from bit.
Verify hydraulic hoses are
connected.
Connect hoses.
Excavator is not able to lift Splinter. Excavator is too small. Use proper size excavator.
15

7 WARRANTY
This product is warranted to be free of defects in materials and workmanship under normal use and
service, for a period of one year from the date of purchase, when operated and maintained in accordance
with the Operating and Maintenance Instructions supplied with this unit. This warranty does not cover
misuse or negligence.
Under no circumstances will the manufacturer be liable for any consequential damage or expense of any
kind, including loss of prots. The manufacturer is under no circumstances liable for excavator damage
of any kind. The manufacturer is not liable for the maintenance of the product.
This warranty is extended only to the original purchaser. Warranty is void if repairs are attempted by
anyone other than an Authorized Service Center.
If a difculty develops with the product, you should contact your nearest Authorized Repair Center, or
distributor. Only these locations are authorized to make repairs to the product or affect the replacement of
defective parts, which will be done at no charge within a reasonable time after the receipt of the product.
Units or parts should be returned at the customer’s expense to the nearest repair location or Authorized
Service Center. Pack unit in a strong carton and pad tightly to avoid damage. Damage in-transit is not
covered by warranty. Include original purchase receipt with any claim (keeping a copy for your les).
The Manufacturer’s Liability is limited to repair of the product and/or replacement of parts and is given to
the purchaser in lieu of all other remedies including incidental and consequential charges. There are no
warranties, expressed or implied other than those specied herein. For the nearest Authorized Service
Center call the manufacturer.
Please note the following details and le this information in an appropriate place.
Model Number: ___________ S/N:_______________
Date of Purchase: _____________ Owner’s Name__________________________________
16

17

MTB MFG INC.
CORPORATE HEADQUARTERS
4575 Powell Rd.,
Wallenstein, Ontario Canada
N0B 2S0
Phone - 519.698.9864
Toll Free - 866.820.7603
Fax - 519.698.1087
www�baumalight�com
For parts, specications and the latest machine information please visit our website.
www�baumalight�com
18
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