Beck FEC FC20 User manual

Page 1
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
The CPU I/O Modules
FEC FC20, FC21, FC22, FC23 , FC30
and FC34
A member
of the
Festo
grou
Power ul AMD processor
AM186 (20 Mhz, 2 Mi s) with 16-bit memory access, 256 Kbytes
or 512 Kbytes of RAM
Flash disk
Ethernet 10BASE T (FC34)
Telnet, TFTP, TCP/IP, Web-Server

Page 2
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
Contents
Foreword ...................................................................................................................................... 6
Customer service ex erience ........................................................................ 6
About this manual ......................................................................................... 7
FEC - The Control CPU .................................................................................... 7
CE Confirmation ............................................................................................ 8
Im ortant installation instructions ................................................................ 8
User safety and device rotection ................................................................ 10
Warnings ....................................................................................................... 10
Information bar functions ............................................................................. 11
Short descri tion of module variants ............................................................ 12
Installation and use ..................................................................................................................... 15
Area of use .................................................................................................... 15
Sco e of delivery ........................................................................................... 15

Page 3
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
FC com onents 20/21/22/23/30/34 ............................................................ 16
Start-u requirements ................................................................................... 21
During installation ......................................................................................... 22
During mounting ........................................................................................... 23
Mounting ....................................................................................................... 24
DC su ly, ower-consuming in uts .............................................................. 25
DC su ly, ower-su lying in uts ................................................................ 26
AC ower su ly, ower-consuming in uts ................................................... 27
AC ower su ly, ower su lying in uts ...................................................... 28
The COM Programming Interface .................................................................. 29
Exam le connection (FEC to external com uter) .......................................... 30
Exam le connection (FEC to external com uter) .......................................... 31
COM interface in assignment ...................................................................... 32
COM interface in assignment ...................................................................... 33
EXT interface in assignment ........................................................................ 34
Exam le crossover cable connection with the external interface................. 35
Network connector (TP) in assignment ....................................................... 36
Networking of two FEC FC34 .......................................................................... 37
Network configuration with 10BASE T ........................................................... 38

Page 4
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
During wiring ................................................................................................. 40
Transistor out ut wiring diagram .................................................................. 42
Relay out ut wiring diagram ......................................................................... 43
Solid-state relay out uts wiring diagram ...................................................... 44
Relay out ut wiring diagram ......................................................................... 45
Service life of relay out ut contacts .............................................................. 46
Out ut behaviour if overload/short circuit occurs the FC30/FC34 ................ 47
Im ortant notes ............................................................................................ 48
Ada ted PC com atibility .............................................................................. 50
Software requirements ................................................................................. 51
Differences to industry standard PC ............................................................. 52
Additional features com ared to industry standard PC ................................ 52
Special unctions .......................................................................................................................... 53
RUN/STOP switch .......................................................................................... 53
Status LED ..................................................................................................... 53
Fast counters ................................................................................................. 53
Interru t in uts ............................................................................................. 53

Page 5
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
Incremental encoder ..................................................................................... 54
Analog otentiometer (trimmer) ................................................................... 54
The timer function ......................................................................................... 54
Extension interface/remote ex ansion ........................................................ 55
Ethernet network .......................................................................................... 57
Fault ixing .................................................................................................................................... 58
Troubleshooting information ........................................................................ 58
What do I do if.. ........................................................................................... 58
Appendix ...................................................................................................................................... 61
Manual change status ................................................................................... 61
Hardware change status ............................................................................... 61
O ening the housing ..................................................................................... 62
Technical data ............................................................................................... 67
Ordering information ..................................................................................... 74

Page 6
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
Foreword
Customer service experience
As far as we are concerned, our com anys
re utation as an innovative source of ideas
re resents confirmation of our standards and
also an obligation to maintain them. Our re u-
tation is based on communicating with our
customers and carefully monitoring the mar-
ket.
Our customers make extremely high demands
with regard to reliability, service life, flexibility,
ease of o eration and environmental com a-
tibility. They also ex ect ex ert advice, ra id
service, qualified su ort and roduct training.
We have been roviding software, hardware,
service and information for industrial PCs and
automation equi ment for 15 years. Reliable
delivery and service are combined with a con-
tinuously ex anding roduct range and ever-
decreasing intervals between new innovati-
ons.
Our target is customer satisfaction. Our custo-
mers success, and therefore our own, is based
on consistent quality management, a unique
range of roducts and highly motivated staff
who are full of ideas.

Page 7
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
About this manual
We would like to thank you for choosing to buy
the FEC FC34-FST module. We are leased to
welcome you as one of our customers.
Please read through this manual carefully be
before beginning with the installation. The FEC
FEC FC20, FEC FC21, FEC FC22, FEC FC23, FEC
FC30 and FC34 module is designed to be a low-
cost, versatile industrial controller that is quick
and easy to install and can be o erated by
ersonnel with limited ex erience of ro-
grammable controllers.
This manual contains text, diagrams and ex-
lanations that show the reader how the mo-
dule is correctly installed and safety used and
o erated. Before installing the module the
contents of this manual must have been read
and understood. If in doubt about the o erati-
on or use of the module, lease contact your
nearest BECK IPC GmbH office.
FEC - The Control CPU
Pure control technology, 12 in uts, 8 out uts
with status LED, network, ( FC34 only )with fast
counter in uts, with connection facility for a
FEC as an I/O module. All of this fits into a FEC!

Page 8
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
CE Con irmation
The manufacturer BECK IPC GmbH declares in
sole res onsibility that the roducts
FEC FC20, FEC FC21, FEC FC22, FEC FC23,
FEC FC30 and FEC FC34
com lies with directive 89/336/EWG in harmo-
nisation with the following standards:
Noise immunity EN 50082-2
Emitted interference EN 50081-2
This is a class A device. It can cause transmissi-
on interference in built-u areas. In this case it
is the res onsibility of the user to take a ro-
riate measures and bear any costs incurred
by roblems of this nature.
Important installation instructions
Isolating conditions:
Only use ower su lies that guarantee relia-
ble o erating voltage isolation in accordance
with IEC 742 / EN 60742 / VDE 0551, PELV with
at least 4 kV of dielectric strength for the 24 V
DC ower su ly ( ower connections) and the
ower su ly to the digital in uts (nominal 24
V DC).

Page 9
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
Switched mode ower su lies with reliable
isolation as er EN 60950 / VDE 0805 are
ermitted.
The PS1 PSE3 ower su ly meet the above
requirements. The 24 V DC sensor su ly ro-
vided in the FC21 and FC23 roducts meets the
above requirement for reliable mains voltage
isolation and can therefore be used for su -
lying the digital in uts, rovided that otential
isolation from the internal system voltage is
not required for roviding interference immu-
nity, for exam le.
Power su lies with basic isolation and 2.5 kV
of dielectric strength are ermitted for su -
lying the ower to the digital transistor out-
uts (24 V DC nominal).
The ower relays that are used allow mains
voltages of overload category II to be switched
directly, and the isolation strength between
the contacts and the coil is greater than 4 kV.
The solid-state relays that are used allow AC
voltages in overload category I to be switched.
Interference immunity:
Only shielded cable should be used for TP and
cross-over cables. TP cables of ty e S/STP are
suitable. The shields should be connected to
an interference-free earth at both ends, over a
large area and with low im edance.

Page 10
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
The housings of the hubs that are used should
also be earthed with low im edance.
User sa ety and device protection
This manual is intended for the use of trained
s ecialists when installing the FEC FC34-FST
module. Safety guidelines are defined in the
Euro ean directives for machinery, low volta-
ge and EMC. Throughout this manual, symbols
are used to highlight information relating to
the users ersonal safety and the safeguar-
ding of the machines integrity. Whenever any
of these symbols are encountered, the asso-
ciated note should be read and understood.
Warnings
The identified danger could
ossibly cause damage to er-
sons or ro erty.
Point of further interest or more
detailed ex lanation.
!
STOP

Page 11
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
In ormation bar unctions
Since this manual describes several ty es of
FEC modules, the right-hand margin contains
an information bar informing you whether the
age contains im ortant information for your
articular FEC module.
These ages do not a ly to your FEC.
These ages contain im ortant infor-
mation which you must read.
FC20
FC21
FC22
FC23
FC30
FC34

Page 12
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
Short description o module variants
FEC FC20 FEC FC21
12 in uts and 8 relay out uts, su ly voltage
24 V DC
Dimensions: 130 x 80 x 35 mm
12 in uts and 8 relay out uts, su ly voltage
110 to 230 V AC
Dimensions: 130 x 80 x 60 mm
01 0213243567
OUT
S1
S0IN
Run
Power
Sensor
Supply
Power
40123 201 3
24V 0V
24V 0V
FC20
756
120
120 3
3
C0
4
4 5
5
C1
6
6 7
7
C2
01 0213243567
OUT
S1
S0IN
Run
Power
Sensor
Supply
Power
40123 201 3
LN
24V 0V
FC21
756
120
120 3
3
C0
4
4 5
5
C1
6
6 7
7
C2
FC20
FC21
FC22
FC23
FC30
FC34

Page 13
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
FEC FC22 FEC FC23
12 in uts and 8 solid-state relay out uts, su -
ly voltage 24 V DC
Dimensions: 130 x 80 x 35 mm
12 in uts and 8 solid-state relay out uts, su -
ly voltage 110 to 230 V AC
Dimensions: 130 x 80 x 60 mm
01 0213243567
OUT
S1
S0IN
Run
Power
Sensor
Supply
Power
40123 201 3
24V 0V
24V 0V
FC22
756
120
120 3
3
C0
4
4 5
5
C1
6
6 7
7
C2
01 0213243567
OUT
S1
S0IN
Run
Power
Sensor
Supply
Power
40123 201 3
LN
24V 0V
FC23
756
120
120 3
3
C0
4
4 5
5
C1
6
6 7
7
C2
FC20
FC21
FC22
FC23
FC34
FC30

Page 14
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
FEC FC30 FEC FC34
12 in uts and 8 out uts, consisting of 2 relay
and 6 transistor out uts, su ly voltage 24 V
DC
Dimensions: 130 x 80 x 35 mm
12 in uts and 8 out uts, consisting of 2 relay
and 6 transistor out uts, Ethernet 10Base T,
su ly voltage 24 V DC
Dimensions: 130 x 80 x 35 mm
01 0213243567
OUT
S1
S0IN
Run
Power
Sensor
Supply
Power
40123 201 3
24V 0V
24V 0V
FC30
C0 012
012
75
C+
6
3
3
4
4
5
5
6
6
7
7
C-
01 0213243567
OUT
S1
S0IN
Run
Power
Sensor
Supply
Power
40123 201 3
24V 0V
24V 0V
FC34
C0 012
012
75
C+
6
3
3
4
4
5
5
6
6
7
7
C-
TP
FC20
FC21
FC22
FC23
FC30
FC34

Page 15
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
Installation and use
Area o use
The modules described in this manual are FEC
com onents that have been designed for ro-
cess control.
Scope o delivery
The sco e of delivery of the module includes:
one module FEC FC20, FEC FC21, FEC FC22,
FEC FC23, FEC FC30 or FEC FC34
U -to-date information such as drivers, manu-
als or datasheets can be obtained from our
Website at:
http://www.beck-ipc.com
under the oint download.
FC20
FC21
FC22
FC23
FC30
FC34

Page 16
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
The elements o the FC 20/21/22/23/30/34 FC20
FC21
FC22
FC23
FC30
FC34
RUN STOP
EXT. CO M
01 0213243567
OUT
S1S0IN
Run
Power
Sens or
Su
pp
l
y
Power
40123 201 3
24V 0V
24V 0V
FC20
756
120
120 3
!
C0
4
4 5
#
C1
6
6 7
7
C2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Sensor su l
y
24 V DC 100 mA
In ut E0.4
In ut E0.5
In ut E0.6
In ut E0.7
Sensor su l
y
0 V
In ut E0.0
In ut E0.1
In ut E0.2
In ut E0.3
RUN/STOP switch
Analog otentiometer (trimmer)
Power LED ( ower su l
y
)
Status LED (status indicator)
Shared otential S0 for E0.0 ... E0.7
In ut E1.0
In ut E1.1
In ut E1.2
In ut E1.3
Shared otential S1 for E1.0 ... E1.7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Page 17
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
FC20
FC21
FC22
FC23
FC30
FC34
RUN STOP
EXT. CO M
01 0213243567
OUT
S1S0IN
Run
Power
Sens or
Su
pp
l
y
Power
40123 201 3
24V 0V
24V 0V
FC20
756
120
120 3
3
C0
4
4 5
5
C1
6
6 7
7
C2
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Sensor su l
y
24 V DC
Function earth
Out ut A0.0
Out ut A0.1
Out ut A0.2
Out ut A0.3
Shared connection C0 for A0.0...A0.3
Out ut A0.6
Out ut A0.7
Shared connection C2 for A0.6...A0.7
Connector for ex ansions (EXT)
Sensor su l
y
0 V
Serial interface(COM)
Out ut A0.4
Out ut A0.5
Shared connection C1 for A0.4...A0.5
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Page 18
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
RUN STOP
EXT. CO M
01 0213243567
OUT
S1S0IN
Run
Power
Sens or
Su
pp
l
y
Power
40123 201 3
LN
24V 0V
FC21
756
120
120 3
3
C0
4
4 5
5
C1
6
6 7
7
C2
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Voltage su l
y
L
Function earth
Out ut A0.0
Out ut A0.1
Out ut A0.2
Out ut A0.3
Shared connection C0
Out ut A0.6
Out ut A0.7
Shared connection C2
Connector for ex ansions (EXT)
Voltage su l
y
N
Serial interface (COM)
Out ut A0.4
Out ut A0.5
Shared connection C1
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
FC20
FC21
FC22
FC23
FC30
FC34

Page 19
IPC FEC®FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
RUN STOP
EXT. CO M
01 0213243567
OUT
S1S0IN
Run
Power
Sens or
Su
pp
l
y
Power
40123 201 3
24V 0V
24V 0V
FC30
C0 0 1 2
012
75
C+
6
3
3
4
4
5
5
6
6
7
7
C-
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Sensor su l
y
24 V DC
Function earth
Shared connection C0 for A0.0 ... A0.1
Out ut A0.0
Out ut A0.1
Out ut A0.2
Out ut A0.3
Out ut A0.7
Out ut su l
y
C+
Out ut su l
y
C-
Connector for ex ansions (EXT)
Sensor su l
y
0 V
Serial interface (COM)
Out ut A0.4
Out ut A0.5
Out ut A0.6
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
FC20
FC21
FC22
FC23
FC30
FC34

Page 20
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
IPC FEC®
RUN STOP
EXT. CO M
01 0213243567
OUT
S1
S0IN
Run
Power
Sens or
Su
pp
l
y
Power
40123 201 3
24V 0V
24V 0V
FC34
C0 0 1 2
012
75
C+
6
3
3
4
4
5
5
6
6
7
7
C-
TP
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Sensor su l
y
24 V DC
Function earth
Shared connection C0 for A0.0 ... A0.1
Out ut A0.0
Out ut A0.1
Out ut A0.2
Out ut A0.3
Out ut A0.7
Out ut su l
y
C+
Out ut su l
y
C-
Connector for ex ansions (EXT)
Sensor su l
y
0 V
Serial interface (COM)
Out ut A0.4
Out ut A0.5
Out ut A0.6
Network connection 10Base T
Link/Traffic LED for network activit
y
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
FC20
FC21
FC22
FC23
FC30
FC34