Pilz PSSu E S 4DI-D User manual

Operating Manual — No. 1001322-EN-02
Decentralised system PSSuniversal I/O
Operating Manual PSSu E S 4DI-D
Operatin g Manual PSSu E S 4DI-D
PSSu E S 4DI-D

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Preface

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.1.2 Terminology: System environment A and B 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Module structure 2-1
2.1.1 Module features 2-1
2.2 Front view 2-2
Chapter 3 Safety
3.1 Intended use 3-1
3.2 Safety regulations 3-2
3.2.1 Use of qualified personnel 3-2
3.2.2 Warranty and liability 3-2
3.2.3 Disposal 3-2
Chapter 4 Function description
4.1 Module features 4-1
4.1.1 Function description 4-1
4.1.2 Integrated protection mechanisms 4-2
4.1.3 Reaction times 4-2
4.2 Configuration 4-3
4.2.1 Addresses in the process image 4-3
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.1.1 Dimensions 5-1
5.2 Installing the base module 5-3
5.3 Inserting and removing an electronic
module
5-4
5.3.1 Inserting an electronic module 5-4
5.3.2 Removing an electronic module 5-5
5.3.3 Changing an electronic module during
operation
5-5

Contents
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2
Chapter 6 Wiring
6.1 General wiring guidelines 6-1
6.1.1 Mechanical connection of the base
modules
6-1
6.2 Terminal configuration 6-3
6.3 Connecting the module 6-5
Chapter 7 Operation
7.1 Messages 7-1
7.2 Display elements 7-2
7.2.1 Display elements for module diagnostics 7-2
7.2.2 Display elements for input status 7-3
Chapter 8 Technical details
8.1 Technical details 8-1
8.2 Order reference 8-3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-1
1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of documentation1100Validity of documentation1-Einf Gltigkeit der Dokumentation
This documentation is valid for the product PSSu E S 4DI-D. It is valid
until new documentation is published.
Einf Einleitung
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.
1.1.2 Terminology: System environment A and B
Terminology: System environment A and B1-][BA Einf Begriffsdefinition Sys A + B
The PSSu system can be used in two different system environments.
The module's application area is described in the chapter "Intended
Use" of the manual.
The distinction is made between
PSSu in system environment A
PSSu in system environment B
The distinction is based on the application area of the PSSu system.
PSSu in system environment A may be used in the
Decentralised system PSSu I/O with SafetyBUS p
Decentralised system PSSu I/O with ST fieldbuses such as CANopen,
DeviceNet
Not in the automation system PSS 4000
PSSu in system environment B may be used in the
Automation system PSS 4000, e.g. with the
– Decentralised system PSSu I/O with SafetyNET p
– Control system PSSu PLC
– Control system PSSu multi
][BA Einf Begriffsdefinition Zusatz Sys A
The module PSSu E S 4DI-D is exclusively for use in system environ-
ment A.

1.2 Overview of documentation
1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-2
1.2Overview of documentation1200Overview of documentation1-][BA Einf Übersicht E-Modul
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the product's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on safety
and intended use.
4 Function Description
This chapter describes the product's individual components.
5 Installation
This chapter explains how to install the product.
6 Wiring
This chapter describes the product's wiring.
7 Operation
This chapter explains the display elements and advises on what to do if
a fault occurs.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-3
1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic-
ular importance.
INFORMATION
This gives advice on applications and provides information on
special features.

1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 2-1
2.1 Module structure
2 Overview
22000OverviewOverview2-2.1Module structure2100Module structure2-][BA Übersicht Aufbau
A module consists of
Electronic module and
Base module with
– Screw terminals or
– Cage clamp terminals
The base modules are the carrier units for the electronic modules and
are used to connect the field wiring. The electronic modules are inserted
on to the base modules and determine the module's function.
Details of the base modules that can be used are available in the chapter
entitled “Intended Use”.
2.1.1 Module features
Module features2-Geraetemerkmale_Modul_Zusatz BA Einleitung_alt
The module has the following features:
][Merkmale_Ein_Aus ST-Eingang 4Digital inputs
][Merkmale_Ausgänge PD-D/4DI-D 2Outputs for periphery supply:
– Current load capacity per output: 0.25 A
– Short circuit-proof
– Overload-proof
][Merkmale_LED Eingang LEDs for:
– Switch status of each input
– Module error
][Merkm ale_Zusatz Diag The module provides advanced diagnostic data.
][Merkmale_Zusatz ST-Module Sys A For standard applications in system environment A

2.2 Front view
2 Overview
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2-2
2.2Front view2200Front view2-BA Frontansicht
][BA_Frontansicht Legende Diag - Stat
Key:
A: Electronic module PSSu E S 4DI-D
B: Base module
1: LED for module diagnostics
2: Labelling strip with:
– Description of electronic module
– Order number
– Serial number
– Hardware version number
–2Dcode
3: Labelling strip for the terminal configuration on the base module
4: Status LEDs
5: Description of electronic module
6: Connection level 1
7: Connection level 2
8: Connection level 3
9: Connection level 4
Err
11
I0 21 I1
12 22
13 23
14
I2 24 I3
11
14
21
24
PSSu E S
4DI-D
S1 S1
S2 S2
2111
2212
2313
2414
PSSu E S
4DI-D
312401
100000
001
10
3
4
9
8
5
6
7
11
2
12
1
A
B

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 2-3
2.2 Front view
2 Overview
10: Square mounting holes (connection levels 1, 2, 3 and 4)
– With screw to loosen/tighten the screw terminal on base modules
with screw terminals
– With mechanism to operate the cage clamp on base modules with
cage clamp terminals
11: Round connection holes (connection levels 1, 2, 3 and 4) for con-
necting the signal lines
12: Mounting slot for colour marker to label the connection level (con-
nection levels 1, 2, 3 and 4)

2 Overview
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-1
3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-][Gerätebeschreibung ST-Module Sys A
The module may be used for standard applications in system environ-
ment A.
][Gertebeschreibung ST-Eingang
The module provides type 1 inputs in accordance with IEC 61131-2. It
may be used as an input module for standard functions.
Bestimmung/Gertebeschreibung_Ausschluss
Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in-
terference.
The following is deemed improper use in particular:
Any component, technical or electrical modification to the module
Use of the module outside the areas described in this manual
Use of the module outside the technical details (see chapter entitled
"Technical Details")
Bestimm_Verwend_Info_PSSu_ab_1.9.0
Bestimm_Verwend_Basism odule
The PSSu E S 4DI-D module may be used in conjunction with the fol-
lowing base modules:
Bestimm_Basismodule Digital ohne C PSSu BP 1/8S
PSSu BP 1/8C
PSSu BP 1/12S
PSSu BP 1/12C
PSSu BP-C1 1/12S
PSSu BP-C1 1/12C
INFORMATION
The module is supported by the PSSuniversal Configurator and
PSSuniversal Assistant from Version 1.9.0. We recommend that
you always use the latest version (download from www.pilz.de).

3.2 Safety regulations
3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-2
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
Are familiar with the basic regulations concerning health and safety /
accident prevention
Have read and understood the safety guidelines given in this descrip-
tion
Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
The product was used contrary to the purpose for which it is intended
Damage can be attributed to not having followed the guidelines in the
manual
Operating personnel are not suitably qualified
Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung
In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-1
4.1 Module features
4 Function description
44000Function descriptionFunction description4-4.1Module features4100Module features4-
4.1.1 Function description
Function description4-][Funktionsbeschreibung Module Supply
Module supply
The module supply provides the module with voltage.
][Funktionsbeschreibung_Peri 4DI-Diag
Periphery supply
The module routes the periphery supply from the module bus to the
base module terminals.
The periphery supply is available at the supply outputs S1 and S2.
][Funktionsbeschreibung_Ein ST
Inputs
The input status is signalled to the head module via the module bus.
The inputs have input filters.
][Funktionsbeschreibung_Aus 4DI-Diag
Supply outputs S1 and S2
The supply outputs supply the sensors at the inputs.
The supply outputs are protected against overload and reverse polar-
ity.
The supply outputs cannot be controlled via the process image (PIO).
][Funktionsbeschreibung_Zusatz Diag
The module provides advanced diagnostic data, which is also available
in a status byte in the ST-PII:
Output overload/short circuit
Excess module temperature
][Funktionsbeschreibung_Zusatz Eingang
Signal detection at the inputs
A signal (“0” signal or “1” signal) is always ignored if it is present for
less than the minimum processing time (see Technical details).
A signal is always detected and transmitted to the process image (PII)
if it is present for longer than the maximum processing time plus the
scan time of the module bus (t2 + t3, see diagram and Technical de-
tails).
][Funktionsdiagramm Eingang Digital

4.1 Module features
4 Function description
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
4-2
Timing diagram
Input: Signal at the input
PII: Status of process image (PII)
t1Minimum processing time (see Technical details)
t2Maximum processing time (see Technical details)
t3 Scan time of module bus
Shaded area: Status of process image (PII) undefined.
4.1.2 Integrated protection mechanisms
Integrated protection mechanisms4-][Schutzmechanismen E/A-Module
When the PSSu E F PS1(-T) is used to supply the system, the module
supply is buffered for 20 ms if the supply voltage is interrupted.
][Schutzmechanismen ST-Module Diag
The module provides the following diagnostic data:
Start-up error
Configuration error
ST communication error
Bus termination error
Output overload
Temperature error: too warm
Temperature error: too hot
4.1.3 Reaction times
Reaction times4-][Funktionsbeschreibung_BA Reaktion Ein
Information on the reaction times of the inputs can be found in the
PSSuniversal System Description.
Input
PII
t
2
+t
3
t
t
1
t
1
t
2
+t
3
t
1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-3
4.2 Configuration
4 Function description
4.2Configuration4200Configuration4-][Funktionsbeschreibung_BA Konfig 4DI Diag
It is not necessary to configure ST inputs in the PSSuniversal Configu-
rator on the PSS WIN-PRO system software, but ST modules can be se-
lected and displayed.
The ST process image can be optimised by combining adjacent bits of
the same type into bytes.
If the status byte is configured, the ST process image cannot be opti-
mised.
Further information on configuration is available in the PSSuniversal
Configurator's online help.
4.2.1 Addresses in the process image
Addresses in the process image4-][Funktionsbeschreibung_BA PA 4 x ST-Ein Diag
The module occupies 4 consecutive bit addresses in the process image.
Configuration SafetyBUS p Standard bus system
FS-PII ST-PII ST-PIO
Without status byte - - - 4 Bit - - -
With status byte (“S“) - - - 8 + 4 Bit - - -
INFORMATION
Further information on the structure and contents of the status
byte can be found under “Operation”.

4 Function description
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
4-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 5-1
5.1 General installation guidelines
5 Installation
55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-][Montage BA E-Modul Allgemein
Please also refer to the PSSuniversal Installation Manual.
Montage_EMV ESD
5.1.1 Dimensions
Dimensions5-][Abmessungen 1xR + 1xRL
Base modules with four connection levels:
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.
12,6 mm
76 mm
52,1 mm8,1 mm
67,7 mm
12,6 mm
56,1 mm 71,8 mm 0,8 mm
128,9 mm
72,6 mm
(2.051")(0.319")
(0.496") (2.858")
(0.496")
(2.99")
(2.209") (2.827") (0.031")
(5.075")
(2.665")

5.1 General installation guidelines
5 Installation
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
5-2
Base modules with six connection levels:
12,6 mm
76 mm
52,1 mm8,1 mm
67,7 mm
82,0 mm 71,8 mm 0,8 mm
72,6 mm
(2.051")(0.319")
(2.858")
(0.496")
(2.99")
(3.228") (2.827") (0.031")
(2.665")
12,6 mm
(0.496")
154,6 mm (6.087")