Bendixking Ki 300 User manual

9201-B San Mateo Blvd N.E.

Albuquerque, New Mexico 87113

U.S.A.

Telephone: 855-250-7027 (Toll Free U.S.A./Canada)

Telephone: 602-365-7027 (International Direct)

KI 300 ELECTRONIC ATTITUDE INDICATOR

INSTALLATION MANUAL

Document P/N 89000004-101 Rev 1

June 2018

Export Control

This document contains technical data and is subject to U.S. export regulations. These commodities,

technology, or software were exported from the United States in accordance with the export

administration regulations. Diversion contrary to U.S. law is prohibited.

ECCN: 7E994

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Safety Advisory

WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE

HANDLING,

STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR

SUPPLIER. FAILURE

TO OBEY THE MANUFACTURERS’ OR SUPPLIERS’ RECOMMENDATIONS CAN

RESULT IN PERSONAL INJURY

OR DISEASE.

This publication describes physical and chemical processes which can make it necessary to use chemicals,

solvents, paints, and other commercially available materials. The user of this publication must get the

Material

Safety Data Sheets (OSHA Form 174 or equivalent) from the manufacturers or suppliers of the

materials to be

used. The user must know the manufacturer/ supplier data and obey the procedures,

recommendations,

warnings and cautions set forth for the safe use, handling, storage, and disposal of

the materials.

Warranty/Liability Advisory

WARNING: HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL EQUIPMENT WHICH

IS NOT

MAINTAINED AND/OR REPAIRED IN ACCORDANCE WITH HONEYWELL’S PUBLISHED

INSTRUCTIONS

AND/OR HONEYWELL’S FAA/SFAR 36 REPAIR AUTHORIZATION. NEITHER DOES

HONEYWELLASSUME

RESPONSIBILITYFORSPECIALTOOLSANDTESTEQUIPMENTFABRICATEDBY

COMPANIES OTHER THAN

HONEYWELL.

WARNING: INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE

THE LIFE

OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL TOOLING OR TEST

EQUIPMENT CAN RESULT IN

DAMAGE TO THE PRODUCT COMPONENTS OR GIVE UNSATISFACTORY

RESULTS.

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Honeywell is a registered trademark of Honeywell International Inc.

All other marks are owned by their respective companies.

Our products are under continuous research and development. Any information may therefore be

changed

without prior notice. Honeywell reserves the right to make improvements or changes in the

product described

in this manual at any time without notice. While reasonable efforts have been made

in the preparation of this

document to assure its accuracy, Honeywell assumes no liability resulting from

any errors or omissions in this

document, or from the use of the information contained herein.

Honeywell Aerospace Online Technical Publications Website

Go to the Honeywell Online Technical Publications Website at www.myaerospace.com.

To download or view publications online

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Changes to this manual are provided to users who have registered via the website to receive

updates.

BendixKing Customer Support

If you need to speak to personnel about Technical matters, the BendixKing Customer Support team

provides 24/7 customer service.

Telephone: 855-250-7027 (Toll Free U.S.A./Canada)

Telephone: 602-365-7027 (International)

Website: www.bendixking.com/support

Email: techsupport@bendixking.com

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RECORD OF REVISIONS

Revision

Revision Date

Description

10/26/2017

Initial release

6/10/2018

KA310-207 –Update to capture changes in the KI 300 setup pages

CURRENT REVISION DESCRIPTION

Section

Description

N/A

Initial release

4.7.3

KA310-205 –Updates from Sandia Aerospace.

SAISW-44 - Add Diagnostic Mode (Setup menu)

SAISW-55 - Add Yaw Rate Alignment to setup pages

SAISW-73 –Setup Page for Panel Type

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TABLE OF CONTENTS

1INTRODUCTION ........................................................................................................................1-1

1.1 How to Use This Manual..........................................................................................................1-1

1.1.1 General..............................................................................................................................1-1

1.1.2 Observance of Manual Instructions..................................................................................1-1

1.1.3 Symbols.............................................................................................................................1-1

1.1.4 Units of Measure ..............................................................................................................1-2

1.1.5 Electrostatic Discharge .....................................................................................................1-2

1.2 References ...............................................................................................................................1-2

1.2.1 Other Publications ............................................................................................................1-2

1.3 Acronyms and Abbreviations...................................................................................................1-3

2GENERAL INFORMATION...........................................................................................................2-6

2.1 Introduction.............................................................................................................................2-6

2.2 KI 300 Overview .......................................................................................................................2-6

2.2.1 System Functions..............................................................................................................2-6

2.2.2 System Interfaces..............................................................................................................2-7

2.3 KA 310 Overview......................................................................................................................2-7

2.4 Regulatory Compliance............................................................................................................2-8

2.5 Technical Specifications...........................................................................................................2-8

2.6 Environmental Qualification form (EQF) ...............................................................................2-10

2.7 Repair and Return..................................................................................................................2-11

3INSTALLATION CONSIDERATIONS ..............................................................................................3-1

3.1 Introduction.............................................................................................................................3-1

3.2 Certification Considerations ....................................................................................................3-1

3.2.1 Installation Approval.........................................................................................................3-1

3.2.2 EFIS Standby Applications.................................................................................................3-1

3.2.3 Substitution of Rate-Of-Turn Indicator.............................................................................3-2

3.2.4 Battery Operation.............................................................................................................3-2

3.2.5 Functional Dependencies..................................................................................................3-2

3.2.6 Operational Limitations ....................................................................................................3-2

3.2.7 TSO Deviations..................................................................................................................3-3

3.2.8 Degraded Mode Operations .............................................................................................3-4

3.3 Pneumatic Source....................................................................................................................3-4

3.4 Cooling Considerations ............................................................................................................3-4

3.5 Available Equipment................................................................................................................3-5

3.6 Installation Materials...............................................................................................................3-5

3.6.1 Accessories Available from BendixKing ............................................................................3-5

3.6.2 Materials Required But Not Supplied ...............................................................................3-5

3.6.3 Tools Required But Not Supplied......................................................................................3-6

3.7 Unpacking and Inspection........................................................................................................3-6

3.8 Handling Considerations..........................................................................................................3-6

4INSTALLATION PROCEDURES.....................................................................................................4-1

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4.1 General.....................................................................................................................................4-1

4.2 Mounting Hole.........................................................................................................................4-1

4.3 Mounting Bracket Installation .................................................................................................4-2

4.4 Wiring Installation....................................................................................................................4-3

4.5 Pneumatic Line Installation .....................................................................................................4-5

4.6 Unit Mounting..........................................................................................................................4-6

4.7 System Configuration...............................................................................................................4-7

4.7.1 Initial Power On ................................................................................................................4-7

4.7.2 Entry & Exit From Setup Mode .........................................................................................4-8

4.7.3 Setup Pages.......................................................................................................................4-9

4.7.3.1 Pitch Trim and Roll Trim...............................................................................................4-10

4.7.3.2 Panel Type....................................................................................................................4-10

4.7.3.3 ADC Display..................................................................................................................4-10

4.7.3.4 ADC Calibration............................................................................................................4-11

4.7.3.5 V Speed Settings ..........................................................................................................4-11

4.7.3.6 IAS Units.......................................................................................................................4-12

4.7.3.7 Baro Units ....................................................................................................................4-12

4.7.3.8 Default Baro Setting.....................................................................................................4-12

4.7.3.9 IVSI Damping................................................................................................................4-12

4.7.3.10 Slip/Skid Type.............................................................................................................4-13

4.7.3.11 Diagnostic Mode........................................................................................................4-13

4.7.3.12 Autopilot Type ...........................................................................................................4-13

4.7.3.13 Software Part Numbers .............................................................................................4-14

4.7.3.14 AP Alignment .............................................................................................................4-14

4.7.3.15 AP Align Pitch/AP Align Roll.......................................................................................4-14

4.7.3.16 Yaw Rate Alignment...................................................................................................4-15

5INSTRUCTIONS FOR CONTINUED AIRWORTHINESS.....................................................................5-1

5.1 ICA General ..............................................................................................................................5-1

5.2 Airworthiness Limitations........................................................................................................5-1

5.2.1 Battery Limitations............................................................................................................5-1

5.2.2 Altimeter Limitations ........................................................................................................5-1

5.3 Battery Maintenance ...............................................................................................................5-1

5.3.1 Full Duration Load Test.....................................................................................................5-1

5.3.2 Battery Replacement Procedure ......................................................................................5-2

5.4 Airspeed and Altimeter Test & Calibration..............................................................................5-4

5.4.1 Altimeter System Test and Inspection..............................................................................5-4

5.4.2 Airspeed Trim Procedure..................................................................................................5-4

5.4.3 Altitude Trim Procedure ...................................................................................................5-5

6TROUBLESHOOTING..................................................................................................................6-1

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LIST OF FIGURES

Figure 1-1 Symbols....................................................................................................................................1-2

Figure 4-1 Unit Front and Rear Views........................................................................................................4-1

Figure 4-2 Instrument Cutout ....................................................................................................................4-2

Figure 4-3 Front and Rear Mounting Bracket ............................................................................................4-3

Figure 4-4 Sub-D Back-Shell .......................................................................................................................4-4

Figure 4-5 Wiring Diagram.........................................................................................................................4-4

Figure 4-6 Supplied Pneumatic Fitting.......................................................................................................4-5

Figure 4-7 Thread Depth Limit ...................................................................................................................4-6

Figure 4-8 Unit Mounting With Tab/Slot Cutaway ....................................................................................4-7

Figure 4-9 Power On Screen ......................................................................................................................4-8

Figure 4-10 Setup Mode Menu..................................................................................................................4-8

Figure 4-11 KI 300 Air Data Display Options............................................................................................4-11

Figure 4-12 KI 300 Slip/Skid Indicator Display Options............................................................................4-13

Figure 5-1 Li-Poly Battery Pack ..................................................................................................................5-2

Figure 5-2 Li-Poly Battery Connections......................................................................................................5-3

LIST OF TABLES

Table 1-1 Acronyms and Abbreviations.....................................................................................................1-3

Table 2-1 KI 300 TSO Authorization ...........................................................................................................2-8

Table 2-2 KI 300 Technical Specifications ..................................................................................................2-8

Table 2-3 KI 300 Performance Characteristics...........................................................................................2-9

Table 2-4: KI 300 Environmental Qualification Form (EQF).....................................................................2-10

Table 3-1: KI 300 Base Unit Package..........................................................................................................3-5

Table 3-2: KI 300 Accessories and Installation Kits....................................................................................3-5

Table 3-3: KI 300 Installation Kit (PN 89000004-103)................................................................................3-5

Table 3-4: KI 300 Front Mounting Kit (PN 89500004-100) ........................................................................3-5

Table 3-5: Installation Materials Required But Not Supplied ....................................................................3-5

Table 3-6: Tools Required But Not Supplied..............................................................................................3-6

Table 4-1: KI 300 Electrical Pin Out............................................................................................................4-4

Table 4-2: KI 300 Setup Parameters...........................................................................................................4-9

Table 6-1: KI 300 Troubleshooting.............................................................................................................6-1

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1INTRODUCTION

1.1 How to Use This Manual

1.1.1 General

(1) This publication gives installation and maintenance instructions for the equipment shown on the

Title page.

(2) Standard maintenance procedures that technicians must know are not given in this manual.

(3) Warnings, cautions, and notes in this manual give the data that follows:

A WARNING gives a condition or tells personnel what part of an operation or

maintenance procedure, which if not obeyed, can cause injury or death.

A CAUTION gives a condition or tells personnel what part of an operation or

maintenance procedure, which if not obeyed, can cause damage to the equipment.

A NOTE gives data, not commands. The NOTE helps personnel when they do the related

instruction.

(4) Warnings and cautions go before the applicable paragraph or step. Notes follow the applicable

paragraph or step.

1.1.2 Observance of Manual Instructions

(1) Make sure that you carefully obey all safety, quality, operation, and shop procedures for the

unit.

(2) All personnel who operate equipment and do maintenance specified in this manual must know

and obey the safety precautions.

1.1.3 Symbols

(1) The symbols and special characters are in agreement with IEEE Publication 260 and IEC

Publication 27. Special characters in text are spelled out.

(2) The signal mnemonics, unit control designators, and test designators are shown in capital

letters.

(3) The signal names followed by an “*” show an active low signal.

(4) The symbols in Figure 1-1 show ESDS and moisture sensitive devices.

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Figure 1-1 Symbols

1.1.4 Units of Measure

Measurements, weights, temperatures, dimensions, and other values are expressed in the USMS

followed by the appropriate SI metric units in parentheses. Some standard tools or parts such as drills,

taps, bolts, nuts, etc. do not have an equivalent.

1.1.5 Electrostatic Discharge

Touch the items susceptible to electrostatic discharge in accordance with MIL-HDBK-263. Refer to MIL-

STD-1686 for definition of the standards and conditions.

1.2 References

1.2.1 Other Publications

These publications are standard references. Check for latest version of publication.

Document Number

Description

The United States GPO Style Manual (available at

http://www.gpo.gov/fdsys/pkg/GPOSTYLEMANUAL-2008/content-detail.html)

IEEE Std 260.1

Standard Letter Symbols for Units of Measurement (available from the American National

Standards Institute at http://www.ansi.org)

ASME Y14.38

Abbreviations for Use on Drawings and Related Documents (available from the American

National Standards Institute at http://www.ansi.org)

ASME Y14.5

Dimensioning and Tolerancing (available from the American National Standards Institute

at http://www.ansi.org)

ANSI/IEEE Std 91

Graphic Symbols for Logic Functions (available from the American National Standards

Institute at http://www.ansi.org)

H4/H8 CAGE Codes (available from DLA Logistics Information Services at

http://www.logisticsinformationservice.dla.mil)

IEEE 315/ANSI Y32.2

Graphic Symbols for Electrical and Electronics Diagrams (available from the American

National Standards Institute at http://www.ansi.org)

MIL-HDBK-263

Electrostatic Discharge Control Handbook for Protection of Electrical and Electronic Parts,

Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices) (Metric)

(available from any military standards database)

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Document Number

Description

MIL-STD-1686

Electrostatic Discharge Control Program for Protection of Electrical and Electronic Parts,

Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices) (Metric)

(available from any military standards database).

1.3 Acronyms and Abbreviations

(1) The abbreviations are used in agreement with ASME Y14.38.

(2) Acronyms and non-standard abbreviations used in this publication are as follows in Table 1-1.

Table 1-1 Acronyms and Abbreviations

Acronyms and

Abbreviations

Definition

Advisory Circular

AHRS

Attitude and Heading Reference System

AMP

Ampere

ANSI

American National Standards Institute

Autopilot

ARS

Attitude Reference System

ARINC

Aeronautical Radio, Incorporated

Aerospace Standard

ASME

American Society of Mechanical Engineers

AWG

American Wire Gauge

BNR

Binary Number

Celsius

CAGE

Commercial and Government Entity

CBIT

Continuous Built-in Test

CFR

Code of Federal Regulations

Center of Gravity

CMT

Configuration and Maintenance Tool

CPU

Central Processing Unit

DAL

Design Assurance Level

Direct Current

ECCN

Export Control Classification Number

ESD

Electrostatic Discharge

ESDS

Electrostatic Discharge Sensitive

Fahrenheit

FAA

Federal Aviation Administration

FAR

Federal Aviation Regulation

FCS

Flight Control System

Flight Director

GPO

Government Printing Office

I/O

Input/Output

ICA

Instructions for Continued Airworthiness

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Acronyms and

Abbreviations

Definition

Identification

IEC

International Electrotechnical Commission

IEEE

Institute of Electrical and Electronics Engineers

Installation Manual

IMM

Installation and Maintenance Manual

inHg

Inch of mercury

in-lb

inch-pound

kbps

kilobytes per second

Kilogram

kPa

kilopascal

Pound

Meter

millibars

Min

minute

Millimeter

Mph

Miles per hour

Not Applicable

NiMh

Nickel-Metal Hydride

No.

Number

Newton Meter

NVM

Non-Volatile Memory

PBA

Printed Board Assembly

PBIT

Power-up Built-in Test

Personal Computer

Part Number

Pub.

Publication

RAM

Random Access Memory

Radio Frequency

RTCA

Radio Technical Commission for Aeronautics

SAE

Society of Automotive Engineers

SDI

Serial Digital Interface

International System of Units

Serial Number

STC

Supplemental Type Certificate

Software

Temporary Revision

TSO

Technical Standard Order

U.S.A.

United States of America

USB

Universal Serial Bus

USMS

United States Measurement System

Volt

VDC

Volts Direct Current

VFR

Visual Flight Rule

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2GENERAL INFORMATION

2.1 Introduction

This manual describes the installation of the BendixKing KI 300 Electronic Attitude Indicator. It is

intended for use by FAA certified repair stations to install the KI 300 indicator and includes both

mechanical and electrical installation information.

System configuration, and continued airworthiness are included. The installer must ensure that all

functions are operating properly according to their intended purpose in their particular installation.

Visit the BendixKing web site (www.bendixking.com) for current updates and supplemental information

concerning the operation of this and other BendixKing products.

2.2 KI 300 Overview

The KI 300 Electronic Attitude Indicator is a panel mounted attitude, airspeed, altitude, vertical speed

and slip. The instrument is self-contained and directly incorporates all of the sensors required to

measure and display the listed flight parameters.

All information is displayed on a color 3.5” diagonal LCD display in traditional aerospace symbology. The

unit also contains a rechargeable battery capable of providing continued operation in the event of

aircraft electrical failure.

2.2.1 System Functions

The KI 300 performs the following functions:

Display of Indicated Airspeed (Knots or Mph)

Display of Barometric Altitude (Feet)

Display of Roll & Pitch (Fixed Pointer Format, Degrees)

Display of Slip Indication (Degrees)

Display of Vertical Speed Indication (feet per minute)

Pilot Entered Baro Correction (mb or inHg –Configurable Default Value)

Automatic and Manual Backlight Control (%)

Display of Battery Charge Status (% Remaining)

Display of V-Speed Limitations (Colored Bands)

Altitude Bug (Pilot Adjustable) (For reference only, not and altitude pre-select function)

Display of Flight Director Command Bars (When interfaced with the KA 310)

Display of Decision Height Alert (When interfaced with the KA 310)

Various parameters can be configured by the installer (not pilot accessible):

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89000004-101 KI 300 Installation Manual

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Configuration of Roll & Tilt Offsets

Configuration of Airspeed and Altitude Trim

Configuration of Airspeed Units

Configuration of V-Speeds

Configuration of Baro Units

Configuration of Baro Default Value

Configuration of Battery Type

Enable/Disable Airspeed Tape

Enable/Disable Altitude Tape

IVSI Enable/Disable and Filter Lag

Slip/Skid indicator (Ball, polygon, both)

Configuration of Autopilot Interface (None, Analog, Analog w/FD, Digital)

Legacy autopilot alignment interface

Air data calibration interface

Diagnostic Mode

Yaw Rate Alignment

Panel Type (Hard, Float)

Non TSO’d functions have been verified to not interfere with TSO’d functions.

2.2.2 System Interfaces

Airspeed and altitude are derived from internal pressure sensors that are connected to the aircraft’s

pitot and static lines. Airspeed is determined by the pressure difference between the pitot and static

ports, while altitude is determined by the pressure on the static port. Altitude is barometrically

corrected by the pilot entered baro value prior to being displayed.

Aircraft power is the only electrical interface present for the KI 300. Communication to the KA 310

Autopilot Adapter is the only data interface provided from the KI 300. No data interface is provided to

other avionic systems in the aircraft.

2.3 KA 310 Overview

The KA 310 Autopilot Adapter is an optional remote mounted analog and digital unit. The unit receives

attitude data from the KI 300 and converts the serial data into analog or digital outputs to support an

interface to BendixKing legacy autopilots. Refer to the KA 310 AML STC Installation Manual PN

89000004-200 for detailed installation information on the KA 310.

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89000004-101 KI 300 Installation Manual

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2.4 Regulatory Compliance

This article meets the minimum performance and quality control standards required by the TSO listed in

the tables below.

Table 2-1 KI 300 TSO Authorization

Function

TSO/SAE/RTCA

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