BENDIXKing KLR 10 User guide

Page T-1
Publication Number D201305000058, Revision 3 Initial 19 Jul 2013
Revised 19 Nov 2014
© Honeywell International Inc. Do not copy without express permission of Honeywell.
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System Installation Manual
KLR 10 Lift Reserve Indicator
Part Number CAGE
89000008-001001
89000008-001002
89000008-001003
89000008-001004
89000008-001005
6PC31
6PC31
6PC31
6PC31
6PC31
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19 Nov 2014
© Honeywell International Inc. Do not copy without express permission of Honeywell.
BendixKing by Honeywell
9201-B San Mateo Blvd. NE
Albuquerque, New Mexico 87112
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Manual, the information in the Airplane Flight Manual shall take precedence.

System Installation Manual - KLR 10 Lift Reserve Indicator
Pub. No. D201305000058 Record of Revisions
19 Nov 2014 Page RR-1
Revision History and Instructions
Manual System Installation Manual - KLR 10 Lift Reserve Indicator
Revision 3
Summary Complete revision to install and calibration instructions for clarity.
Manual System Installation Manual - KLR 10 Lift Reserve Indicator
Revision 2
Summary Technical changes to different sections.
Updated manual to comply with FAA Memo AIR100-14-110-PM01 requirements.
Manual System Installation Manual - KLR 10 Lift Reserve Indicator
Revision 1
Summary Revised footers.
Manual System Installation Manual - KLR 10 Lift Reserve Indicator
Revision -
Summary This is a new release.

System Installation Manual - KLR 10 Lift Reserve Indicator
Record of Revisions Pub. No. D201305000058
Page RR-2 19 Nov 2014
Record of Revisions
REVISION
NUMBER
REVISION
DATE
- JULY, 2013
1 JULY, 2013
2 FEBRUARY, 2014
3 NOVEMBER, 2014

System Installation Manual - KLR 10 Lift Reserve Indicator
Pub. No. D201305000058 Table of Contents
19 Nov 2014 Page TC-1
Table of Contents
Section ................................................................................................................................................Page
1GENERAL........................................................................................................................................... 1-1
1.1 READ ME FIRST!! .......................................................................................................................... 1-1
Probe Placement............................................................................................................................. 1-1
Calibration ....................................................................................................................................... 1-2
1.2 Objective ......................................................................................................................................... 1-4
1.3 References...................................................................................................................................... 1-4
1.4 Revisions......................................................................................................................................... 1-4
1.5 Technical Support ........................................................................................................................... 1-4
1.6 Warranty Information....................................................................................................................... 1-4
1.7 Available Kits and Components ...................................................................................................... 1-5
1.8 System Description ......................................................................................................................... 1-6
1.9 Restrictions and Limitations ............................................................................................................ 1-7
1.10 KLR 10 Main Component Details.................................................................................................... 1-8
KLR 10 Indicator ............................................................................................................................. 1-8
KLR 10 Flush Panel Mounting Kit (Mount Option 1)....................................................................... 1-8
KLR 10 Swivel Mount Kit (Mount Option 2) .................................................................................... 1-9
KLR 10 Interface Module (IF Module)............................................................................................. 1-9
KLR 10 AOA Probe....................................................................................................................... 1-10
Blue and White Hose Kit ............................................................................................................... 1-11
1.11 ASTM F3011 Compliance Statement ........................................................................................... 1-11
1.12 Instructions for Continued Airworthiness ...................................................................................... 1-11
2PLANNING.......................................................................................................................................... 2-1
2.1 Preparation...................................................................................................................................... 2-1
2.2 Establish the Location for the KLR 10 Lift Reserve Indicator ......................................................... 2-1
2.3 Establish the Location for the IF Module ........................................................................................ 2-2
2.4 Establish the Location for the AOA probe....................................................................................... 2-2
2.5 Establish a Plan to Route the Sense Lines..................................................................................... 2-4
2.6 Establish a Plan for the Electrical Power ........................................................................................ 2-4
2.7 Optional Probe Heat Installation ..................................................................................................... 2-4
3INSTALLATION.................................................................................................................................. 3-1
3.1 Installation Of the Probe Mounting Plate ........................................................................................ 3-1
3.2 Installation Of the Sense Lines ....................................................................................................... 3-1
3.3 Install Wiring, Switch & Circuit Breaker for KLR 10 ........................................................................ 3-2
3.4 Install Wiring, Switch & Circuit Breaker for Probe Heat.................................................................. 3-3
3.5 Install the KLR 10 Swivel Mount (Optional) .................................................................................... 3-4
Glareshield Mounting Instructions................................................................................................... 3-4
3.6 Installation Of the KLR 10 Indicator ................................................................................................ 3-6
3.7 Installation Of the IF Module ........................................................................................................... 3-6
3.8 Installation Of AOA Probe............................................................................................................... 3-8
3.9Inspect the KLR 10 Installation ..................................................................................................... 3-11
4SETUP AND CALIBRATION.............................................................................................................. 4-1
4.1 Definitions: ...................................................................................................................................... 4-1
4.2 Theory of Operation: ....................................................................................................................... 4-2
4.3 On The Ground Zero Pressure Calibration..................................................................................... 4-3
Failure to Complete Zero Pressure Ground Calibration ................................................................. 4-3
4.4 Set Brightness of the KLR 10 Indicator (optional)........................................................................... 4-4
4.5 Master Volume Set.......................................................................................................................... 4-5
4.6 Calibration Flight Overview ............................................................................................................. 4-6
Pre-Flight Overview: Determine Set Points .................................................................................... 4-6

System Installation Manual - KLR 10 Lift Reserve Indicator
Table of Contents Pub. No. D201305000058
Page TC-2 19 Nov 2014
Table of Contents (cont)
Section ................................................................................................................................................ Page
In-Flight Overview............................................................................................................................4-6
4.7 In-Flight Optimum Alpha Angle (OAA) calibration...........................................................................4-8
Invalid Set Points.............................................................................................................................4-9
4.8 In-Flight Cruise Set Point Calibration ............................................................................................4-10
4.9 Exiting the Calibration Mode..........................................................................................................4-11
4.10 Completing the Calibration ............................................................................................................4-11
4.11 Post Calibration Testing ................................................................................................................4-12
5APPENDIX...........................................................................................................................................5-1
5.1 Acronyms and Abbreviations...........................................................................................................5-1
5.2 IF Module Connectors Pin Definitions .............................................................................................5-2
5.3 AOA Probe Angles ..........................................................................................................................5-3
Positive Probe Lock System............................................................................................................5-3
5.4 KLR 10 Indicator Controls ...............................................................................................................5-4
5.5 Operational and Environmental Limitations.....................................................................................5-4
5.6 Honeywell-Confidential....................................................................................................................5-5
5.7 Copyright - Notice............................................................................................................................5-6

System Installation Manual - KLR 10 Lift Reserve Indicator
Pub. No. D201305000058 Table of Contents
19 Nov 2014 Page TC-3
List of Illustrations
Figure Page
Figure 1-1: Install Probe Outside Propeller Arc......................................................................................... 1-1
Figure 1-2: AOA Location on Wing............................................................................................................ 1-2
Figure 1-3: Location to Enlarge Mounting Plate Slot................................................................................. 1-2
Figure 1-4: KLR 10 Indicator...................................................................................................................... 1-8
Figure 1-5: KLR 10 Flush Panel Mounting Kit ........................................................................................... 1-8
Figure 1-6: KLR 10 Swivel Mount.............................................................................................................. 1-9
Figure 1-7: KLR 10 Interface Module ........................................................................................................ 1-9
Figure 1-8: AOA Probe Sensor Fittings ................................................................................................... 1-10
Figure 1-9: AOA Probe and Mounting Plate ............................................................................................ 1-10
Figure 1-10: Blue and White Hose Kit ..................................................................................................... 1-11
Figure 2-1: AOA Probe in Wing ................................................................................................................. 2-3
Figure 3-1: Mounting Plate Alignment ....................................................................................................... 3-1
Figure 3-2: Swivel Mount on Glareshield................................................................................................... 3-4
Figure 3-3: Swivel Mount Template........................................................................................................... 3-4
Figure 3-4: Swivel Mount Instructions - Step 1.......................................................................................... 3-5
Figure 3-5: Swivel Mount Instructions - Step 2.......................................................................................... 3-5
Figure 3-6: Swivel Mount Instructions - Step 3.......................................................................................... 3-5
Figure 3-7: Sense Line Quick Release Fittings ......................................................................................... 3-7
Figure 3-8: KLR 10 Interface Module Sense Line Connectors.................................................................. 3-7
Figure 3-9: KLR 10 Interface Module Electrical Connectors ..................................................................... 3-8
Figure 3-10: AOA Probe Pin Positions-Left Side....................................................................................... 3-8
Figure 3-11: AOA Probe Pin Positions-Right Side .................................................................................... 3-9
Figure 3-12: Position of Probe Lock Plate at 50° Index Hole .................................................................... 3-9
Figure 3-13: Enlarging Mounting Plate Hole............................................................................................ 3-10
Figure 3-14: AOA Probe Connectors....................................................................................................... 3-10
Figure 4-1: Master Volume Controls.......................................................................................................... 4-5
Figure 4-2: OAA Set Point Flowchart ...................................................................................................... 4-14
Figure 4-3: Cruise Set Point Flowchart.................................................................................................... 4-15
Figure 5-1: Right Side Angles.................................................................................................................... 5-3
Figure 5-2: Left Side Angles ...................................................................................................................... 5-3
Figure 5-3: KLR 10 Indicator Controls ....................................................................................................... 5-4

System Installation Manual - KLR 10 Lift Reserve Indicator
Table of Contents Pub. No. D201305000058
Page TC-4 19 Nov 2014
List of Tables
Table Page
Table 1-1: Available Kits ............................................................................................................................1-5
Table 1-2: KLR 10 Kit Components ...........................................................................................................1-5
Table 1-3: AOA Probe Options ..................................................................................................................1-6
Table 1-4: KLR 10 Mounting Options.........................................................................................................1-6
Table 1-5: Probe Cover and Replacements...............................................................................................1-6
Table 2-1: Additional Load Formula ...........................................................................................................2-1
Table 2-2: Additional Load Formula for IF Module.....................................................................................2-2
Table 2-3: Additional Load Formula for AOA Probe ..................................................................................2-3
Table 2-4: Additional Drag Formula for AOA Probe...................................................................................2-3
Table 4-1: Indications and Annunciations During Calibration ..................................................................4-13
Table 5-1: Power Connector ......................................................................................................................5-2
Table 5-2: Auxiliary I/O Connector .............................................................................................................5-2
Table 5-3: Display Connector.....................................................................................................................5-2

System Installation Manual - KLR 10 Lift Reserve Indicator
Pub. No. D201305000058 General
19 Nov 2014 Page 1-1
CAUTION:
DO NOT POSITION THE AOA PROBE BEHIND OR NEAR THE PROPELLER ARC.
1 GENERAL
1.1 READ ME FIRST!!
Important Notes to Avoid Common Errors
Probe Placement
-PLANNING NOTE: The AOA probe must be positioned where it will be in clear, undisturbed
airflow through all normal flight maneuvers. The probe must be at least 2 feet outside the
propeller arc. It must not be downstream of any struts, tie-down rings, step-changes in the
leading edge (e.g. the end of a cuff), etc. See Figure Below and also see Section 2.4, Establish
the Location for the AOA probe.
Figure 1-1: Install Probe Outside Propeller Arc
-PLANNING NOTE: The AOA Probe is designed to be mounted at approximately 50 degrees to
the chord of the wing (see diagram below). This position balances the pressure readings between
the two pressure ports at low angles of attack. In order to achieve this, the probe will usually need
to be adjusted so that the angle between the leading edge of the probe and the plate is less than
50 degrees, especially when mounting the probe behind the maximum thickness of the wing. See
Section 3.1, Installation Of the Probe Mounting Plate.
-INSTALLATION NOTE: The probe has a convenient reference line on it where the cross section
changes from rectangular to wedge shaped. When this “Chord Marker” line is parallel to the
plate, the probe is at 50 degrees to the plate. Therefore, the Chord Marker should end up being
parallel to the wing chord (not the bottom surface of the wing). Angle the Probe so that the Chord
Marker is Parallel to the Chord of the Wing. See Section 2.4, Establish the Location for the AOA
probe.

System Installation Manual - KLR 10 Lift Reserve Indicator
General Pub. No. D201305000058
Page 1-2 19 Nov 2014
Figure 1-2: AOA Location on Wing
-INSTALLATION NOTE: It may be necessary to enlarge the slot in the plate in order to set the
probe at the correct angle. For many installations using the standard plate, the probe must be
swept forward 10 degrees or more. This may require removing some material from the plate so
that the probe may be mounted at the proper angle. This is as designed and keeps the hole in
the plate as small as possible for different installations.
Figure 1-3: Location to Enlarge Mounting Plate Slot
-INSTALLATION NOTE: The probe has detents that allow the angle to be changed in 5 degree
increments. The position of the blue locking plate determines which probe angle detent is
engaged. One side of the probe has detents that allows 10 degree angles – e.g. 30, 40, 50, 60,
etc.. The other side of the probe has detents that provide the 5 degree angles – e.g. 35, 45, 55,
65, etc. The blue locking plate will need to be positioned on either the left or right side of the
probe and with the locking pin either forward or aft, depending on the detent required. See
Section 3.8, Figure 3-10 and Figure 3-11.
Calibration
-CALIBRATION WARNING: On certified aircraft, the KLR 10 system should be calibrated to be
slightly conservative to the certificated stall warning system. This means that the final KLR 10
visual (flashing red down arrow) and aural (“Too Slow! Too Slow!” annunciation) should occur just
before the aircraft stall warning system activates.
Remove
material at this
location only