BERGHOF B-Fortis CC-Lite Series User manual

USER MANUAL 1.2
B-Fortis CC-Lite series

USER MANUAL 1.2 | B-FORTIS CC-LITE SERIES
Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof.com
B-Fortis CC-Lite_EN_1.2
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Copyright © Berghof Automation GmbH
Reproduction and duplication of this document and utilisation and communication of its content are
prohibited without with our express permission. All rights reserved.
Infringements will result in compensation for damages.
Disclaimer
The content of this document has been checked for conformity with the hardware and software
described. It is, however, impossible to rule out all discrepancies. As a result, we cannot be held
responsible if the content is not fully compliant. The information in this document is checked regularly
and any necessary corrections are included in subsequent editions. Suggestions for improvement are
always welcome. Subject to technical modifications.
Trademarks
→CANtrol®and CANtrol®-dialog are registered trademarks of Berghof Automation GmbH.
→Microsoft®, Windows®and the Windows®logo are registered trademarks of Microsoft Corp. in
the USA and other countries.
→EtherCAT®is a registered trademark and a patented technology, licensed by Beckhoff
Automation GmbH, Germany.
→CiA®and CANopen®are registered community trademarks of CAN in Automation e. V.
→ARM ® and Cortex ® are registered trademarks of ARM Limited.
→PROFINET® is a registered trademark of PROFIBUS Nutzerorganisation e.V.
→Modbus® is a registered trademark of the Modbus-IDA organisation.
→i.MX6 is a registered trademark of Freescale.
The rights of all companies and company names mentioned in this document as well as products and
product names belong to the respective companies.
Notes about this handbook
This equipment handbook contains information which is specific to the product and valid at the time of
printing.
This equipment handbook is only complete in conjunction with the product-related hardware and
software manuals required for the specific application.
You can contact us at:
Berghof Automation GmbH
Arbachtalstrasse 26
72800 Eningen
Germany
T +49.7121.894-0
F +49.7121.894-100
Email: [e-mail]
www.berghof-automation.com
Berghof Automation GmbH is certified to DIN EN ISO 9001:2015.

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Revision log
Version
Date
Description
0.1
19/09/2018
Preliminary version derived from ECC2100 Slim
0.2
15/10/2018
New name, corrections to technical data, further modifications
0.3
19/10/2018
New graphics, corrections
0.4
13/11/2018
Corrections and additions
0.5
03/12/2018
Review
0.6
04/12/2018
Initial version
0.7
07/05/2020
Conversion to S-number system
1.0
18/06/2020
Formatting revised in the document
1.2
19/09/2022
Cyber security added

USER MANUAL 1.2 | B-FORTIS CC-LITE SERIES
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Table of contents
1GENERAL INFORMATION..............................................................................................................6
1.1 Notes about this handbook ...........................................................................................................6
1.2 Symbols and visual depictions .....................................................................................................6
1.3 Structure of the warnings:.............................................................................................................7
1.4 Qualified personnel........................................................................................................................8
1.5 Duty of care....................................................................................................................................8
1.5.1 General............................................................................................................................................8
1.6 Intended use...................................................................................................................................9
1.7 Transport and storage.................................................................................................................10
1.7.1.1 Transport and storage....................................................................................................10
1.7.1.2 Operation ......................................................................................................................10
1.8 Unpacking .................................................................................................................................... 10
2SAFETY ........................................................................................................................................ 11
2.1.1.1 Safety-related systems ..................................................................................................11
2.2 Safety instructions.......................................................................................................................11
2.2.1.1 Working on the device ...................................................................................................11
2.2.1.2 Do not open the device housing.....................................................................................11
2.2.1.3 Password configuration..................................................................................................11
2.2.1.4 Cybersecurity.................................................................................................................11
3PRODUCT DESCRIPTION............................................................................................................12
3.1 Overview.......................................................................................................................................12
3.1.1 Overview of B-Fortis CC-Lite..........................................................................................................12
3.2 Scope of delivery and accessories .............................................................................................13
3.2.1.1 Scope of delivery...........................................................................................................13
3.2.1.2 Accessories...................................................................................................................13
3.2.1.3 CC-Lite plug kit:.............................................................................................................13
3.2.1.4 Order option: –H001 .....................................................................................................13
3.2.1.5 Extensions for tooling and debugging.............................................................................13
3.3 Product features ..........................................................................................................................13
3.3.1.1 Assembly.......................................................................................................................13
3.3.1.2 Processor......................................................................................................................13
3.3.1.3 Ethernet.........................................................................................................................13
3.3.1.4 USB...............................................................................................................................14
3.3.1.5 Summary of features......................................................................................................14
4ASSEMBLY................................................................................................................................... 15
4.1 Installation CC-Lite ......................................................................................................................15
5CONNECTION...............................................................................................................................16
5.1 Power supply ...............................................................................................................................16
5.1.1.1 Installation.....................................................................................................................16

USER MANUAL 1.2 | B-FORTIS CC-LITE SERIES
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5.2 Data connections .........................................................................................................................17
5.2.1 Block diagram of CC-Lite................................................................................................................17
5.2.2 Ethernet interface...........................................................................................................................18
5.2.3 USB interface.................................................................................................................................19
5.2.4 Earthing.........................................................................................................................................20
6OPERATION .................................................................................................................................21
6.1 Switching on and off....................................................................................................................21
6.1.1.1 Switching on..................................................................................................................21
6.1.1.2 Switching off..................................................................................................................21
7COMMISSIONING THE NETWORK...............................................................................................22
7.1 Initial start-up of the network.......................................................................................................22
7.2 Operation......................................................................................................................................24
7.3 Troubleshooting...........................................................................................................................24
7.3.1 No network connection...................................................................................................................24
7.3.2 In error stop mode..........................................................................................................................24
7.3.3 Unknown IP address......................................................................................................................24
7.3.3.1 Prerequisites:.................................................................................................................25
8SERVICING / MAINTENANCE.......................................................................................................28
8.1 Maintenance.................................................................................................................................28
9DISASSEMBLY.............................................................................................................................29
10 DISPOSAL ....................................................................................................................................30
10.1.1.1 Disposal by the manufacturer........................................................................................30
10.1.1.2 Disposal in accordance with regional regulations ...........................................................30
11 TECHNICAL DATA........................................................................................................................31
12 TYPE PLATE.................................................................................................................................33
13 DEVICE VARIANTS AND IDENTIFICATION .................................................................................34
14 STANDARDS AND CERTIFICATES..............................................................................................35
14.1 Standards.....................................................................................................................................35
14.1.1.1 Applicable directives......................................................................................................35
14.1.1.2 Applicable standards.....................................................................................................35
14.2 Declaration of conformity............................................................................................................35
15 CUSTOMER SERVICES / ADDRESSES .......................................................................................36
15.1 Customer services.......................................................................................................................36
15.2 Addresses ....................................................................................................................................36
16 APPENDIX ....................................................................................................................................37
16.1 Notes on copyright and the software licence .............................................................................37
16.2 List of figures...............................................................................................................................37

USER MANUAL 1.2 | B-FORTIS CC-LITE SERIES
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1 General information
This user handbook is intended for use by qualified personnel and contains information on the assembly,
installation, start-up and maintenance of the device.
1.1 Notes about this handbook
This user handbook is a component of the product and applies to the following devices:
→B-Fortis CC-Lite
→It contains information on the following topics:
→Areas of application
→Safety
→Mechanical design
→Electrical design
→Connections
→Start-up
→Servicing and maintenance
→Decommissioning
→Disposal
►Keep this user handbook available alongside the product at all times.
1.2 Symbols and visual depictions
The following symbols and visual depictions are used in this user handbook:
Symbol
Meaning
→…
List entry
…
Individual instruction or list of instructions which can be carried out in any
order.
1. …
2. …
List of instructions which must be carried out in the order given.
Additional product information

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1.3 Structure of the warnings:
WARNING
Optional:
More
symbols
Type and source of the danger
Brief description and consequences
►Preventive measures
Hazard categories and indications
The following indications are used for warning messages that must be observed to ensure your personal
safety and avoid any damage to property.
The indications have the following meanings:
DANGER
Serious injury or death
Failure to observe the safety measures will result in death or serious injury.
►Take preventive measures.
WARNING
Possible serious injury or death
Failure to observe the safety measures may result in death or serious injury.
►Take preventive measures.
CAUTION
Possible minor injuries
Failure to observe the safety measures may result in minor injuries.
►Take preventive measures.
NOTICE
Possible damage to property
Failure to observe the safety measures may result in damage to property.
►Take preventive measures.

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1.4 Qualified personnel
The installation, start-up and maintenance of the machine must be carried out by qualified personnel.
For the purposes of this documentation and the safety instructions contained therein, “qualified personnel”
means trained staff with the authorization to assemble, install, start up, earth and identify devices, systems
and electrical circuits in accordance with the standards set in safety engineering and who are familiar with
safety concepts in automation engineering.
1.5 Duty of care
1.5.1 General
→The user or processor (OEM) must ensure the following:
→The device must only be used for its intended purpose.
→The device must only be used in a perfect, fully functional condition.
→The user handbook must always be kept legible and fully available.
→Only sufficiently qualified and authorized personnel carry out assembly, installation, start-up and
maintenance of the device.
→These authorized personnel must receive regular training in all relevant questions of occupational
health and safety and environmental protection and must be familiar with the contents of this user
handbook, particularly the sections containing safety instructions.
→Any markings or identification labels and safety and warning signs on the device must not be
removed and must be kept legible at all times.
→The national and international regulations regarding the operation of machinery and installations
where the device is being used must be observed.
→The user must always be kept abreast of any current relevant information regarding the device and
its use or operation.
→The user is responsible for coordinating the use of the safety-related control components with the
responsible authority and for adhering to its specifications.

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1.6 Intended use
The device is a component of the B FORTIS Compact Control family for industrial control applications from
the medium performance range. It enables communication via EtherCAT, Profinet, etc. with I/O or other
peripheral modules. The devices are intended for control cabinet installation.
The automation system is designed for use in overvoltage category I (IEC 364-4-443) for the control and
regulation of machinery and industrial processes in low-voltage installations in accordance with the following
basic conditions:
Maximum rated supply voltage of 1,000 V AC (50/60 Hz) or 1,500 V DC
For use in an environment with max. category 2 level of pollution (EN 61010-1).
For use in a maximum altitude of 2,000 m a.s.l.
For indoor use only
Max. ambient temperature inside and outside the control cabinet according to the technical specifications
(see “Technical data”).
Correct and safe operation of the automation system requires qualified project planning, proper transport,
storage, installation and use as well as careful maintenance.
The automation system may only be used within the scope of the information and applications specified in
this documentation and associated user handbooks.
The automation system must only be used as follows:
→As intended
→In technically perfect condition
→Without unauthorised modifications
→By qualified users only
►Observe the rules of the employers' liability insurance association, the German Technical Inspection
Association (TÜV), the Association of German Electrical Engineers (VDE) or relevant national
regulations.
The device is intended for installation in a suitable installation cut-out in industrial machines and systems in
indoor areas.
►During installation, make sure that the existing seal profiles are undamaged.
For operation, refer to the applicable ambient conditions (see “Technical data”).

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1.7 Transport and storage
The device is susceptible to impacts, heavy vibrations, moisture and extreme temperatures.
1.7.1.1 Transport and storage
►Protect the device from heavy mechanical stresses during transport.
►Always transport the device in its original packaging.
►For storage, refer to the applicable ambient conditions (see “Addresses”).
►Protect the device from condensation and moisture.
1.7.1.2 Operation
►If the device has been stored or transported in cold weather or under conditions of large fluctuations
in temperature, do not start to operate it until it has acclimatized to room temperature for the place
in which it is used.
►Wait at least 12 hours after it has reached room temperature before operating the device.
1.8 Unpacking
Upon receipt of the device, make sure that it is undamaged and complete.
►Check the packaging for external damage.
►If the packaging is seriously damaged or if damage to the contents is evident: do not proceed
further with opening the packaging; instead immediately inform the transport company and your
supplier.
►Remove the packaging and keep it safe for subsequent transport.
►Check the contents for evidence of damage in transport.
►Check the contents for completeness against the order documentation and keep all delivery
documentation for future reference. The delivery documentation contains important information
about the device and is part of the product.
►If you notice any damage in transport or the contents do not match the order: inform the suppliers
immediately.

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2 Safety
2.1.1.1 Safety-related systems
The use of PLC controls in safety-related systems requires specific measures. If a PLC controller is to be
used in a safety-related system, the user must be given comprehensive advice by the PLC manufacturer in
addition to any available standards or guidelines regarding safety installations.
►Before starting work on the devices, switch off all power supplies, including those of connected
peripherals.
►Keep all ventilation openings unobstructed.
The failure of certain components in an electronic control system may result in uncontrolled and/or
unpredictable operational behavior.
►All types of failure must be considered at the system level and the associated preventative
measures identified.
►If necessary, request information from your automation system provider.
2.2 Safety instructions
The device may only be operated in a flawless condition. Exposed sharp edges pose a risk of injury.
2.2.1.1 Working on the device
Do not start work on the device until all necessary safety precautions have been taken. Take precautions to
avoid unforeseeable functional events and movements of the system.
►Bring the system into a safe state.
►Switch the system and the device off.
►Secure the system against being switched on again.
►Disconnect the device from the system.
2.2.1.2 Do not open the device housing.
►If it is necessary to work on internal parts of the device, contact the manufacturer (see “1”).
2.2.1.3 Password configuration
The passwords assigned by Berghof must be changed by you during the initial commissioning. You
can make this change via the web menu, where you will also find the users created by Berghof (see
chapter 7.1).
2.2.1.4 Cybersecurity
These controllers must not be connected directly to the Internet without external protection through
suitable firewalls. In addition, we recommend a VPN connection for security.
Services that are not required should be deactivated (FTP/SSH,...).
Contact person for cybersecurity of Berghof products:
Berghof Automation Product Security Incident Response Team
[e-mail]

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3 Product description
The devices from the B-Fortis CC-Lite series are compact COESYS high performance controllers combining
the functions of several individual components in one device.
This enables high functional reliability, fast data communication and simple project planning and
programming. The devices can be combined with other control components such as with the standardised
Berghof MC or ET system.
The CC-Lite is the smallest module in the B-Fortis CC series and is a mid-range controller based on the
iMX6.
The development environment CODESYS 3.5 (IEC 61131-3) from 3S-Smart Software Solutions is used for
programming. The CC-Lite controller can be connected to other peripheral modules via Ethernet. The
controller also has a USB interface.
The connections are located on the front of the CC-Lite compact controller. This device is intended for
installation on a mounting rail in the control cabinet.
All the connections are of the plug-in type.
3.1 Overview
3.1.1 Overview of B-Fortis CC-Lite
The CC-Lite is installed on a mounting rail.
Fig. 2: Overview of CC-Lite

USER MANUAL 1.2 | B-FORTIS CC-LITE SERIES
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No.
Designation
No.
Designation
X2
Power supply,
digital inputs/outputs
X4
Ethernet (ETH0)
X3
USB 2.0
X40
(reserved)
3.2 Scope of delivery and accessories
3.2.1.1 Scope of delivery
B-Fortis CC-Lite S0x: Order number: S-01020101-0x00 (x=1;2;3), device in the respective version
3.2.1.2 Accessories
The following accessories can be ordered directly as an option or separately via your own order number:
3.2.1.3 CC-Lite plug kit:
2-pin Plug-in connector for power supply (Phoenix FKC 2.5/2-ST-5.08)
3.2.1.4 Order option: –H001
Note: the appropriate plug kit for the respective device is supplied
Order number: S-02020202-0100
3.2.1.5 Extensions for tooling and debugging
USB-to-Ethernet adapter order number: S-02040101-0000
USB to WLAN adapter EasyConnect order number: S-02040102-0000
3.3 Product features
3.3.1.1 Assembly
The device is designed for installation in a control cabinet on a DIN mounting rail (35 mm) in pollution degree
2 industrial environments.
3.3.1.2 Processor
In its basic configuration, the device is equipped with an 800 MHz ARM®CPU with a Cortex™ A9 core.
3.3.1.3 Ethernet
1 Ethernet interface with 10/100 Mbit/s
The Ethernet interface is used for standard Ethernet connections. The TCP/IP and UDP protocols permit
flexible connections to visualisation software, upstream control units and to the IT infrastructure. Optional
field buses (Ethercat; Modbus-TCP/IP, etc.) can also be used.
When using field bus, programming via an ETHERNET to USB adapter is recommended.

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3.3.1.4 USB
The USB host interface allows a wide range of peripherals to be connected to the device. This allows a USB
thumb drive to be used for updating the application or for downloading data directly. Programming is also
possible via an ETHERNET to USB adapter.
USB thumb drives with FAT/FAT32 formatting are supported.
If you require support for other USB formats, please contact our Technical Support team.
3.3.1.5 Summary of features
→ARM® CPU with CortexTM-A9 single-core (800 MHz)
→Program and data memory (RAM) 256 MB onboard
→Program memory (flash): up to 2 GB onboard
→1 USB host interface (USB 2.0)
→1 Ethernet 10/100 Base T interface

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4 Assembly
4.1 Installation CC-Lite
The CC-Lite is intended for installation on mounting rails according to DIN EN 60715:2001, 35 x 7.5 mm.
CAUTION
Danger of burns!
The surface of the device can get hot.
►Ensure that there is sufficient convectional cooling.
►There must be at least 20 mm clearance above and below the device.
Fig. 2: Installing the device and distance dimensions at top/bottom
Prerequisites:
→There must be at least 10 mm clearance between the device and the next adjacent module.
1. Guide the device from above towards the mounting rail and gently hold the spring pressed in.
2. Push the device at the bottom towards the mounting wall and snap into place.
The device is clamped on the mounting rail.

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5 Connection
WARNING
Uncontrolled and unpredictable operational behaviour!
The failure of certain components in electronic control systems may result in uncontrolled and
unpredictable operational behaviour.
►All types of failure and the associated fuse systems are to be taken into account at system level.
►Follow the automation system manufacturer’s instructions.
5.1 Power supply
The device is powered by an external 24 V DC power supply.
►Before plugging in the device, make sure that the external power supply meets the required
specifications (type K to DIN EN 61131-2).
External power supply (24 V DC)
Supply voltage
+24 V DC SELV (-15% / +20%)
AC voltage component
Max. 5%
The DC voltage level must not fall below 20.4 V.
Power consumption
Total typ. 0.1 A, max. 0.2 A at +24 V DC
Power buffering
10 ms (in the initial state –note the ageing of the capacitors)
Internal power supply
A power supply for the system electronics for an input voltage of 24 V DC (-15% / +20%) is integrated into
the device. The power supply unit has built-in reverse polarity protection and a Polyfuse 1.1 A for protection.
X2 pin assignment
5.1.1.1 Installation
►All connections and cables should be set up in a way that prevents interference and capacitive
interference to the device.
►Make sure that the current and voltage resistance of the supply cables are sufficient.
X2 power supply
Phoenix MSTB
2.5/2-G-5.08
1
External power supply 24 V DC (-15% / +20%)
2
External power supply GND

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5.2 Data connections
5.2.1 Block diagram of CC-Lite
Fig. 3: Block diagram of CC-Lite

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5.2.2 Ethernet interface
The onboard Ethernet adapter has one 10/100 Base-T interface with RJ-45 connection for networking. The
interface (X4) can be used as a standard Ethernet interface or as a field bus (Ethercat, Modbus-TCP/IP,
etc.). Additional licences are required for the field
buses.
Fig. 4: Ethernet interface X4
Assignment of the Ethernet interface plug X4
Pin
Assignment
Pin
Assignment
1
TX+
5
NC
2
TX–
6
RX–
3
RX+
7
NC
4
NC
8
NC
LEDs
LED
Colour
Meaning according to IEEE 802.3 clause 25
LNK/RCV
Green
Link, Data Receive
Flashing: connection active; data transfer in
progress
Off: no connection established
SPEED
Yellow
On = 100 Mbit/s
Off = 10 Mbit/s

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5.2.3 USB interface
Devices with a USB interface can be connected to the USB host port (Rev. 2.0). Suitable USB device
classes are:
CODESYS user: USB thumb drive, keyboard
Linux level: USB thumb drive, mouse
Fig. 5: USB interface X3
Assignment of the USB interface plug X3
Pin
Assignment
Pin
Assignment
B1
VCC
B3
D+
B2
D–
B4
GND
NOTICE
Damage to the USB thumb drive and malfunctions due to data loss!
Removing a USB thumb drive while it is still in use and data is being transferred can render the USB thumb
drive unusable. Open files which cannot be accessed due to removal of the USB thumb drive can block the
device.
►Therefore, ensure that all data operations are complete before removing the USB thumb drive.
NOTICE
Property damage and malfunctions due to data loss!
The USB interface is protected against overload (> 0.5 A). In the event of a short-circuit during operation,
the controller can trigger a system reset.
This can result in considerable damage to property and damage to the USB device.
►Before using a USB device, check its power consumption.

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USB thumb drives can be inserted and removed during operation. The inserted USB thumb drive is detected
automatically and appears in the Linux directory/media/usbX. When the USB thumb drive is removed, the
directory /media/usbX is again removed from the directory structure.
Either the first partition on the USB thumb drive, or, if the memory is not partitioned, the entire memory will
be connected, i.e., the respective directory appears automatically.
The X represents a number from 1 (first USB device) to 8 (last/max. USB device).
The mechanical design of the USB interface is designed to withstand 1,000 plugging and
unplugging cycles.
5.2.4 Earthing
The functional earth is connected via a cable with 6.3 x 0.8 blade receptacles on the rear of the unit.
Fig. 6: Connecting the earth via a cable with blade receptacles