Best Barns Cypress Safety guide

Manufactured by Reynolds Building Systems, Inc.
205 Arlington Drive Greenville, PA 16125 724-646-3775
This manual is copyrighted. Under the copyright laws, this manual
may not be copied, in whole or in part, without consent from Reynolds
Building Systems, Inc. © Copyright 2010
Revised June 25, 2012
Assembly Book
the Cypress Door Installed on Side

Tongue Edge
LAP Edge
Tool List
Hammer & Phillips Screwdriver
Framing Square & Level
Circular or Hand Saw
Power Drill/Screwdriver
Measuring Tape
2-6' Step Ladders
Always wear safety glasses when cutting or nailing!
Important Siding Information
To identify which edge we want you to use, we
will refer to the edge as the 'LAP' or Tongue Edge.
Square walls before applying siding. Measure the
wall diagonally ( corner to corner ). The measurements
will be the same when the wall is square.
Use 8d galv. nails when applying siding to the
lower walls. Space nails 12" apart.
measure from here When measurements are given for a board
length, it is along the longest side.
IMPORTANT INFORMATION ABOUT YOUR SHED KIT
Thank you for purchasing our Cypress shed kit. If you received two books, use the one
with the latest revision date.
The material that is included in our kit is listed on the back page. The siding, roof sheathing
and the optional floor package, if ordered, will be supplied by a local supplier.
Our kit does not include the shingles, the quantity needed is listed on the back page. The
siding is primed. You will need to apply a finish coat using latex acrylic paint.
Our framing lumber is imported to provide you the highest quality available. However, if
you need to replace any lumber for any reason please do so and we will reimburse you.
IMPORTANT: Unpack the material from the pallet, then unscrew the bottom 2x4s from
the pallet runners. The bit for the screws is packed in the hardware bag.
Stacking the boards, according to size, will make them easier to find when needed. Some
boards have colored ends. Do Not discard any material until your building is complete.
If you have any questions about assembling the kit, call 800-245-1577. If you are calling
after normal business hours, call 724-866-HELP (4357) or email to [email protected].
Before you begin construction, be sure to study this assembly manual. Also, obtain a building
permit and check all pertinent building code regulations.
Thank you for your purchase. Bill & Linda Rinella, owners

Floor length for 8' shed is.......... 8' 0"
Floor length for 10' shed is........10' 0"
Floor length for 12' shed is........12' 0"
Floor length for 16' shed is........16' 0"
!
10' - 0" Building Width
!
XX
XX
X
X
16"15-1/4"
Joist Header X
X
16"
Nail 2x4 joist headers and
floor joist to 4x4.
DOOR SIDE
2. Cut 2x4-10' floor joist to 9'-9". Treated lumber may be thicker than 1-1/2". Take this into
account when cutting the length of floor joists. Shorten joist measurements if necessary to
obtain 10'-0" building width.
1. Cut 2x4 joist headers to length. Layout for 16" on center joist spacing. 'X' marks where
floor joist will be placed.
4x4 Treated Runners
Joist 9' - 9" Long
2x4 Joist Header
Building Length
It is very important that the floor be level and square. Square the floor as follows:
before nailing the flooring, measure the floor diagonally (corner to corner). Then
measure the opposite corners. These measurements will be the same if the floor is
square. To keep the 2x4 frame from moving, toenail frame to the 4x4 runners.
Material Description 10' x 8' shed 10' x 10' shed 10' x 12' shed 10' x 16'shed
2x4 Joist Headers 2 pcs. 8' 2 pcs. 10' 2 pcs. 12' 2 pcs. 16'
2x4 Floor Joist 7 pcs. 10' 9 pcs. 10' 10 pcs. 10' 13 pcs. 10'
4x4 Treated Runners 3 pcs. 8' 3 pcs. 10' 3 pcs. 12' 6 pcs. 8'
Flooring 5/8" or 3/4" 3 pcs. 4x8 4 pcs. 4x8 4 pcs. 4x8 5 pcs. 4x8
Screw Floor Nails 1 lb. 8d 1 lb. 8d 1 lb. 8d 2 lbs. 8d
Galv. Box Nails 1 lb. 16d 1 lb. 16d 2 lbs. 16d 2 lbs. 16d
Constructing Details for Deluxe Floor System
Deluxe floors include 4x4 runners, standard floors do not
For a concrete slab, install sill sealer as a moisture barrier between the concrete and the wall plates.
Foam sill sealer can be purchased at home centers in rolls 3-1/2" or wider.

Drawings Shows 12' Long Sidewall
XXX
X
XXX
X
24"
19-3/4" 24"
5. For a 10' long building, install the half siding panel that
has the 'Tongue Edge' edge. Place with the cut edge
extending 3-1/2" past wall frame.
For other lengths, install a full width siding panel with
the "LAP' edge extending 3-1/2" past the wall frame as
shown below. Use 8d galv. nails spaced 9" apart.
Siding Extends Above Wall
Step 1 Assemble Back Wall
2x4-72" Wall Studs
3. Install 72" long wall studs, between the wall plates, over the 'X' marks. Nail together using
(2) two 10d sinkers on each end of the stud.
LAP Edge
Siding Extends 3/4" Below Plate
LAP Edge
Siding Extends 3-1/2" Past Frame
2x4 Bottom Plate
IMPORTANT: Install all siding extending
3/4" below the bottom plate. Tip: Use a 3/4"
trim board as a gauge.
Cut Edge
Tongue Edge
6. Set aside remaining siding for the front wall.
1. Depending on your building length, cut (2) two 2x4 boards to the length shown below.
8' Shed - 89" long 10' Shed - 113" long 12' Shed - 137" long 16' Shed - 185" long
2. Position the 2x4s together and indicate with 'X' marks where the wall studs will be located.
4. Square wall frame. Cut siding to 78" in length. See below for number of pieces to cut.
Note: If assembling a 10' shed cut one panel in half along the length.
Building length: 8' - 4 pcs. 10' - 5 pcs 12' - 6 pcs 16' - 8 pcs

Step 2 Assemble Sidewall
1. Cut (2) two 2x4-10' boards to a length of 10' - 0". They will be used for wall plates.
2. Position 2x4s together and indicate with 'X' marks where the wall studs will be located.
3. Install (7) seven 72" long wall studs
over the 'X' marks.
4. Place (2) two rafter halves together with the flat side against the top 2x4 wall plate.
5. Place a 2x4 center stud (pointed end) between the top plate and peak. Secure top with a
wood gusset. Apply wood glue between 2x4s and gusset. Nail the gusset to the 2x4s with
(12) twelve 6d common nails. Angle nails slightly so nails do not protrude through the 2x4s.
6. Temporarily screw (2) two 2x4 blocks along the top of 2x4 rafters. This will help with the
assembly of other gable and the trusses.
To aid in the assembly of the sidewalls, attach 2x4 packing blocks to your floor with
2-1/2" screws. This will trap the perimeter 2x4s until they are nailed together.
2x4-10' Plate
2x4 Block
2x4 Wall Plate
Gusset
Rafter Flat Side
7. Set aside the top finished gable and repeat numbers 4-6 to assemble another gable.
centerstud
24"
11-1/4" 24" 24" 24"
XXX
XX
X
X
XXX
XX
X
X

Step 3 Assemble Roof Trusses
1. Place (2) two rafter halves on top of the wall plate and secure top with a wood gusset.
2. Install 1x3-72"collar ties, stamped with an 'A', across the truss parallel with top of wall.
Secure with (2) two 6d common nails on each end of collar tie.
3. Turn assembled truss over and install a gusset on the other side.
4. Repeat to assemble more trusses. For a 10' building assemble (3) three more. Four (4)
more for a 12' building and (6) six more for a 16' long building.
1x3 Collar Tie
Before removing sidewall and rafter blocks assemble the roof trusses.
Step 4 Install Gable on Sidewall
(1) Screw
2x4 Block
1. Remove the 2x4 blocks that were used as a guide at the top of rafters. Place a gable assembly
on back wall with the gusset facing downward, towards the floor. Place a 2x4 block under
gusset to elevate gable.
2. Hold the gable legs flush with the 2x4 top plate on the wall frame and secure with (4) four
2-1/2" wood screws as shown below.
2x4 Top Wall Plate
Hold Flush

BL
BR
FR
Trim and discard
1. Select (2) 4x8 siding panels and cut panels to the widths shown below.
Mark the panels, on the face side, so they can be identified later.
2. Install the siding panel 'BL' on the left corner. The siding should extend 3/4" below the bottom
plate. Use the shorter 6d galv. nails on the upper 2x4 gable frame.
3. Install a 4x8 siding panel in the center and the panel labeled 'BR' last.
4. The siding needs to extend above the top of the wall frame to receive the roof sheathing
when installed later. Mark and cut the siding, above the 2x4 gable frame, the thickness
of the roof sheathing. See detail below.
Step 5 Apply Siding on Sidewalls
FR BL BR FL
3 6 "36-3/4"
2x4Gable Frame
Cut Siding
1/2" Above Frame
5. Install the siding panel 'FL' on the left corner.
6. Install (2) two 4x8 siding panels
in the center and the panel
labeled 'FR' last.
7. Cut sidng to the shape of
the frame.

Siding Extends 3-1/2" Beyond Frame
Save For
Door
Flip wall frame if you want the door opening on the right end of the wall.
Siding Extends 3/4" Below Header
If you are constructing a 8', 12' or 16' long building go to the Step 7 if you want
to install the doors in the center of the wall panel.
2x3 Door Header
69-1/2" Door Jacks
Step 6 Assemble Front Wall - Offset Doors
4. Square wall frame. Install the first panel with 'LAP' edge extending 3-1/2" past wall frame.
Cut the siding from the door opening, flush with the side of the door opening and the height
to 71". Install another siding panel on the other side of the door opening.
5. Install the last siding panel. It will extend 3-1/2" past the wall frame. If assembling a 10' shed
use the 24" siding panel. If you are installing the optional window, cut an 18-3/8" x 27-1/4"
opening, 36" from the bottom of the siding.
1. Depending on your building length, cut (2) two 2x4 boards to the length shown below.
10' Shed - 113" long 12' Shed - 137" long 16' Shed - 185" long
2. Install 72" long wall studs, between the wall plates per layout below.
3. Install 69-1/2" long door jacks with 67-1/2" long 2x3 door header with above.
71"
64-1/2" Door Opening 24"
91-3/4" To Wall Stud
12-1/4"

2x3 Door Header
Stud Layout for 12' Building Length
Stud Layout for 16' Building Length
2x3 Door Header
Step 7 Assemble Front Wall - Doors Centered
1. Depending on your building length, cut (2) two 2x4 boards to the length shown below.
8'`Shed 89" long 12' Shed - 137" long 16' Shed - 185" long
2. Install 72" long wall studs, between the wall plates per layout below.
3. Install 69-1/2" long door jacks with 67-1/2" long 2x3 door header with above.
64-1/2" Door Opening
69-1/2" Door Jacks
19-3/4" 19-3/4"
36-1/4"
64-1/2" Door Opening
19-3/4" 19-3/4"
60-1/4"
24"
69-1/2" Door Jacks
24"
36-1/4"
60-1/4"
"
"
12-1/4" for 8' Building

Drawings Show 12' Long Sidewall
Step 8 Set Walls
1. Square the wall frame. If you are constructing a 16' long building install a full width siding
panel with 'LAP' edge extending 3-1/2" past wall frame. For a 12' long building, cut a siding
panel in half and use the piece with the 'Tongue Edge'.
2. Cut the siding from the door opening, flush with the side of the door opening and the height
of 71". Install another siding panel on the other side of the door opening.
3. Install the last siding pane. It will extend 3-1/2" past the wall frame. If assembling a 12' shed
use the 24" siding panel. If you are installing the optional window, cut an 18-3/8" x 27-1/4"
opening, 36" from the bottom of the siding. Note: On a 12' long building there will not be
enough space to install the wood shutters.
1. Install wall panels. Secure wall panels together at the corners with 10d sinkers. Nail wall
panels to floor with 16d galv. deck nails. Cut out bottom plate of door opening and discard.
Siding Extends 3-1/2"
Beyond Frame
Save For
Door
Siding Extends 3/4" Below Header
Step 7 Install Siiding on Front Wall
71"

Step 10 Install Gable Trim
1. Set the first truss 21-3/4" from the rear gable. Secure both ends of the truss by screwing
through the siding into the end of the truss using (1) one 1-1/4" wood screw. Secure
truss to top plate using a 2-1/2" wood screw .
2. Install the remaining trusses over the wall studs. When installed correctly there will be
22-1/2" between the trusses.
21-3/4"
22-1/2"
Install 65-5/8" long 1x4 gable trim on the sidewalls, flush with the top of the siding.
Use 8d galv. nails.
Step 9 Install Trusses
1x4 Gable Trim

IMPORTANT: Install the 2x3 boards and the 1x4 trim to same
pitch as trusses. Use a straight edge to align the top edges of 2x3's
and 1x4 trim.
Step 12 Install Fascia
1. Cut 1x4 trim boards to fit between front
and back gable trim. Use 8d galv. nails.
2. Repeat for the back wall.
3. Install (4) four 75" long 1x3 trim on corners
of front and back walls. Install trim flush
with the siding on the sidewalls.
Step 11 Install 2x3 Overhang
Install 48" long 2x3 boards on the front and back walls. Allow a 3/8" gap between the end
of board and back of gable trim. Use 10d sinkers.
StraightEdge
StraightEdge
1x4 Fascia

Sheathing Layout for 16' Building
Sheathing
1x4 Trim
Corner Trim
Detail C
Rafter
!
!
!
Cut roof sheathing to fit.
flush
Install the first 4x8 roof sheathing panel against the back of the siding. Note: Install the top edge
of the bottom roof sheathing flush with the face of the 1x4 fascia. See Detail 'C'.
48"x96"
48"x96"
16"x96"
16"x48"
16"x48"
Cut roof sheathing per the appropriate layout below for your shed size. Install roof sheathing
with 7d sinkers, space nails 12" apart. When installing sheathing across the top, insert a
plyclip into the roof sheathing between each truss. There will be a 1" space from top of
roof sheathing and roof peak.
Plyclip
1. Install 71-3/4" long 1x3 door trim on each side of
door frame. Temporarily tack trim flush with door
opening and bottom of siding so they can be
adjusted, if necessary, when installing the doors.
2. Install 71-1/2" long 1x3 on top of door side trim.
3. Install 75-7/8" long 1x4 corner trim on corners of
the sidewalls.
1x4 Corner Trim
Sheathing Layout for 10' or 12' Building
48"x96"
16"x96"
Step 14 Install Roof Sheathing
Step 13 Install Corner & Door Trim

Use 1-1/4"
Screws Here
Apply Constructive Adhesive
Install Siding Flush
With Bottom of Door
1. Locate siding for the left door. Cut the siding, the factory edge, to the width of the door frame.
Cut the length to 71". Trace the shape of the door on the backside of the siding panel. This
will serve as a guide for fastener placement. The door frames are temporarily held together
with corrugated fasteners, this is the back side of the door frame.
2. Place the door on level surface, face side down. Position a siding panel on frame with the
bottom siding edge flush with the bottom of door frame. The top of
the door frame will project 3/4" beyond siding. Secure
siding to door frame with construction adhesive
and 1" screws provided.
Step 15 Apply Siding to Doors
Tip: Paint the siding and the door frames before you attach the siding to the door.
It will be easier to paint the door frame before the siding is applied. Seal the bottom
edges of the siding and door frames. If the bottom of the doors are in close vicinity
to the ground or ramp, they will absorbed moisture and rot.
5. Lay doors on level surface with the trim facing up.
Install hinges to the left side of the door frame. Use
the shorter 1-1/4" screws. The screws have a square
head, the bit is packed with the screws. To position
the hinge properly, hold the rectangular plate against
the frame.
6. Repeat process to install hinges to the right side of
the other door.
3. Install a 2x4 x 69-1/2" long board to the back
of the door. Position this board flush at the top
of the siding and extending 3/4" past the edge
of the door. This board will serve as a door
stop. Secure with 2-1/2" long wood screws.
4. Apply siding to the other door frame.
2x4 Extend 3/4" Past Door

Air
Space
Truss
Shingles
Step 16 Install Doors & Hardware
Install Door Latch
1. Before you fasten the hinges to the door trim, temporarily prop the doors in the opening.
Leave a space at the top of the doors and between the doors and the side trim to allow room
for the doors to expand when they absorb moisture.
Left Door
2. Install a barrel bolt on the lower back of
the door to secure this door in place when
closed. You will need to drill a hole for
the round shaft to drop into.
3. Install another barrel bolt at the top of the
door.
2x4 Door Stop
2x4 Door Stop
Barrel Bolt on the
back of left door
Install metal roof edge the perimeter of the
building. Install shingles according to the
instructions on the wrapper. If you need more
detailed instructions on installing shingles,
there are good publications at book stores or
newsstands.
Ridge vent provides ideal ventilation, pre-
venting heat or moisture from damaging
your building or its contents.
Install Optional Shingles
If your door opening is out of square, the
space around the doors will not be even.
You can remove and reposition the side
trim to make allowances for this. The side
trim does not have to be flush with the
frame of the door opening. You can move
the trim in or out to make the door spacing
equal.
Secure hinges to door trim with 2" screws.

Cypress Barn kit
Material Supplied by Local Home Center
Description 10'x8' 10'x10' 10'X12' 10'X16'
Optional Roof Shingles
Description 10'x8' 10'x10' 10'X12' 10'X16'
Roof Shingles 4 bdl. 5 bdl. 5 bdl. 7 bdl.
10' Roof Edge 5 pcs. 5 pcs. 6 pcs. 7 pcs.
Exterior Siding 9 pcs. 10 pcs. 11 pcs. 13 pcs.
Roof Sheathing 3 pcs. 4 pcs. 4 pcs. 6 pcs.
2x4 - 8' Plates 4 pcs.
2x4 - 10' Plates 4 pcs. 8 pcs. 4 pcs. 4 pcs.
2x4 - 12' Plates 4 pcs.
2x4 - 16' Plates 4 pcs.
1x4 W.P. Trim 20 l.f. 24 l.f. 28 l.f. 36 l.f.
Packing List
Qty. Qty.
23 Wall Studs - black ends 72 " 4 1x4 Gable Trim 65 1/2"
3 Door Jacks & Door Stop 69 1/2" 4 1x4 Corner Trim 75 3/4"
10 Truss Rafters 62 5/8" 4 1x3 Corner Trim 75 1/4"
2 Gable Studs 16 3/4" 2 1x3 Door Trim 72 "
8 Blocks for truss jig 12 " 1 1x3 Door Trim 71 3/4"
3 1x3 Truss Collar Tie 72 "
4 Sidewall Overhang 48 "
3 6 5" Door Hinges
2 32" x 72" Barn Doors
lb. 10d Sinkers
2 6" Barrel Bolts
1 Pre-built 67-1/2" Door Header
2 lb. 8d Galv. Nails
1 Door Latch
2 lb. 7d Sinkers
48 Hinge Screws
8 Wood Truss Gussets 7" x 12"
2 lb. 6d Common
36 2-1/2" crews
1 Bottle Wood Glue 96 1" Screws
1 Tube Constructive Adhesive
8 7/16" Plyclips
Material included in each 4' extension kit
Qty.
1/2 lb. 10d Sinkers
42x4 Wall Studs - black ends 72 " 1/2 lb. 8d Galv. Nails &
4 2x4 Truss Rafters 62 5/8" 4 Wood Truss Gussets 7" x 12"
2 1x3 Truss Collar Tie 72 " 4 7/16" Plyclips
2x3 Framing
Pre-built Components
Miscellaneous
Whie Pine Trim
Hardware
SizeDescriptionSizeDescription
2x4 Framing
Hardware
2x4 Framing
Description Size
2 2x3 Sidewall Overhang 48"