BiGDUG BiG200 Parts list manual

1
Guide to Assembly & Usage
If you have any missing components please take note of the part name and contact your supplier
BiG200 Shelving With Correx Plastic Bin Kits
Information
If in doubt, contact the supplier
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Read this guide thoroughly before
commencing assembly and retain for
future reference
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Before commencing assembly,
unpack carefully and check that all
components ordered are included
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Tools:
Rubber mallet
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Assess for oor xing. Tall narrow bays
may require this to ensure stability
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
We recommend products over
2000mm high are xed to the wall
where possible
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Dispose of packaging materials
responsibly
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Build on a suitable level oor, which
is strong enough to support the load
and allow adequate working space
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Warning
Rules for the safe use of shelving:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Assembly should be undertaken by a
minimum of two competent people
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Never climb on the structure or stand
on the shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Do not lean or support ladders, steps,
or other objects against shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure these instructions are retained
for reference and that users are aware
of the rules for safe use
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Take care during assembly and in
use, particularly when lifting or
stretching & when using tools
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate safety clothing –
protective gloves and footwear are
recommended
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Caution
During assembly, ensure to:
Do not use in damp or wet conditions
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Load heavy items on the lower
shelves & lighter items on the higher
shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Always use safety steps to reach
high shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure that the maximum load
carrying capacities are not exceeded
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Please refer to the loading information
supplied for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
This product is designed for hand
loading only
A
B
C
E
D
COMPONENT CHECK LIST
Component Quantity
A
Upright
4
B
Front & Back Beam
2 per level
C
Side Beam
6
D
Chipboard Decks
1 per level
E
Plastic Foot
4
LOADING INFORMATION
BiG200 SHELVING WITH CORREX PLASTIC PARTS BINS
For any other layouts, please refer to your supplier for detailed loading capacities
Shelf load capacities
Maximum permitted shelf capacities are based on UDL†. Please note that the bay capacity may limit the maximum load per shelf:
IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER
†UDL = Uniformly Distributed Load
BiG200 Shelving With Correx Plastic Bin Kits
Shelving Dimensions mm Capacity UDL†per shelf
1600h x 915w x 305d 70kg
1600h x 1200w x 305d 70kg
1600h x 915w x 455d 80kg
1600h x 1200w x 455d 80kg

2
Note: Illustrations not to scale
Assembly - BiG200 Shelving With Correx Plastic Bin Kits
1 2 3
4 5 6
7 8 9
10 11 12
Attach plastic feet
E
to bottom of uprights
A
ensuring the keyhole in the upright is the
same way up as the image below.
A
E
Connect the two uprights together using
a side beam
C
leaving 4 clear keyhole
spacing at the bottom of the uprights
A
.
Create two side frames by adding side
beams
C
to the uprights
A
as per the
below picture. Ensuring side beams are at
the same height on each frame. Knock into
place using a rubber mallet.
Connect the two side frames together
with front & back beams
B
at the same
height of the lowest side beams
C
.
Add a chipboard deck
D
to create the rst level.
Repeat steps 3 and 4 to create remaining
levels. Leaving 2 clear keyhole spacing
between beams.
On adding the chipboard
D
to the 4th and
9th level, the side beams
C
will need to be
removed to allow room for the chipboard to
be inserted. Simply knock them out of place,
add the chipboard and reconnect the side
beams afterwards.
A
C
AC
PP
O
C
D
TIP:
Leave 4 clear
keyhole spacing at
the bottom of the
uprights
B
C