BiGDUG Van Racking Parts list manual

CONTENTS
Page(s) Code
Split Level Divided Shelf 2 VRSPD92
Shallow Divided Shelf 3 VRSD92
Deep Divided Shelf 4 VRDD92
Tool Case Shelf 5 VRTC92
Parts Bins Shelf
6 VRPB92
Kick Plate
6 VRKP9
Fitting Van Racking
into Vehicle
7-8
VR: 12/11
Guide to Assembly & Usage
Van Racking
Information
If in doubt, contact the supplier
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Read this Guide thoroughly before
commencing assembly & retain for
future reference
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Before commencing assembly,
unpack carefully & check that all
components ordered are included
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Tools – 2 x 10mm spanners, Tape
measure, Drill, Drill bits, Screw driver,
Rubber mallet
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Caution
During assembly, ensure to:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Take care during assembly & in use,
particularly when lifting or stretching
& when using tools
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate safety clothing
– protective gloves, eye protection
& footwear
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Dispose of packaging
materials responsibly
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure these instructions are retained
for reference & that users are aware of
the rules for safe use
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Warning
Rules for the safe use of shelving:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
NEVER CLIMB ON THE STRUCTURE
OR STAND ON THE RACKING
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Prior to drilling, so as not to cut or
puncture fuel tanks, fuel lines, brake
lines, electric wires, etc. Check
behind or underneath drilling
mounting locations.
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
All oor mounting bolts near the
fuel tank area should be installed
from the underside of the vehicle,
to guard against the fuel tank being
punctured in the event of a collision.
This would mean NOT using Blind
Fasteners in this area.
WE ONLY RECOMMEND THAT VAN
RACKING BE FITTED TO VEHICLES
FITTED WITH FULL BULKHEADS
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Component Check List
Component Quantity Code
Uprights
Standard duty
xx
Side Beams
Short
xx
Front/Rear Beams
long
xx
Centre Support Beams
Short
xx
Shelving is safe when used responsibly. If in doubt, contact your supplier
1
Always build from
the bottom up
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
ONLY BUILD RACKING FROM THE
BOTTOM UP
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details

SPLIT LEVEL DIVIDED SHELF COMPONENTS
Component Quantity Code
Divided Base 1 VRDB92
Shallow Front Plate 1 VRSD9
Deep Front Plate 1 VRDD9
Split Dividers 3 VRSPDV2
2
VR: 12/11
Assembly - Split Level Divided Shelf
1 2 3
4 5 6
Position Shallow Front Plate to required
height of shelf on the front face of the
rack & tap down with a mallet
Repeat with Deep Front Plate but to
the rear of the rack
Slide Divided Base on top of Front
Plates with the holes on the right
hand side
Fit Dividers to required position To secure dividers in place bend tabs
under shelf
To stop shelf from rising bend tabs on
side of frame
Always start with the lowest shelf & work your way up
If you have any missing components please take note of the part name and code and contact your supplier
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details

Assembly - Shallow Divided Shelf
1 2 3
4 5 6
Position Shallow Front Plate to required
height of shelf on the front face of the
shelf & tap down with a mallet
Slide Divided Base on top of Front Plates
Fit Dividers to required position To secure dividers in place bend tabs
under shelf
To stop shelf from rising bend tabs on
side of frame
3
VR: 12/11
If you have any missing components please take note of the part name and code and contact your supplier
Repeat with 2nd Shallow Front Plate
but to the rear of the rack
SHALLOW DIVIDED SHELF COMPONENTS
Component Quantity Code
Divided Base 1 VRDB92
Shallow Front Plate 2 VRSD9
Shallow Dividers 3 VRSDV2

DEEP DIVIDED SHELF COMPONENTS
Component Quantity Code
Divided Base 1 VRDB92
Deep Front Plate 2 VRDD9
Deep Dividers 3 VRDDV2
4
VR: 12/11
Assembly - Deep Divided Shelf
4 5 6
Position Front Plate to required height
of shelf on the front face of the shelf
and tap down with a mallet
Repeat with 2nd Front Plate Slide Divided Base on top of Front
Plates
Fit Dividers to required position To secure dividers in place bend tabs
under shelf
To stop shelf from rising bend tabs on
side of frame
1 2 3
If you have any missing components please take note of the part name and code and contact your supplier

TOOL CASE SHELF COMPONENTS
Component Quantity Code
Shelf 1 VRT92
Divider 2 VRTCD2
M6 Nut 4 VRNUT
M6 Bolt 4 VRBOLT
M6 Washer 4 VRWASHER
Assembly - Tool Case Shelf
4
Position shelf to required height
remembering that shelf sits one tab
higher on the front than the back with
the folded lip on the back
5
Tap Down with mallet To stop shelf from rising bend tabs on
side of frame
VR: 12/11
1 2 3
Put tool case(s) into position and t
divider(s) using x2 (per divider) bolts to
stop tool cases from sliding from side
to side
If you have any missing components please take note of the part name and code and contact your supplier

KIT PLATE COMPONENTS
Component Quantity Code
Kick Plate 1 VRKP9
PARTS BIN SHELF COMPONENTS
Component Quantity Code
Parts Bin Shelf 1 VRPB526
Parts Bin 6 B52B
Assembly - Parts Bins Shelf
4
6
VR: 12/11
Tap Down with mallet To stop shelf from rising bend tabs on
side of frame
Position shelf with the turned up lip
forward to required height & to the front
of the rack (bins can be louvred of this
lip if required)
1 2 3
Fit bins
Assembly - Kick Plate
Tap Down with malletPosition Kick Plate holes against lugs
on inside of frame
1 2
If you have any missing components please take note of the part name and code and contact your supplier
If you have any missing components please take note of the part name and code and contact your supplier

FIXING KIT COMPONENTS
Component Quantity Code
Bracket 4 VRFX
M6 Nut 10 VRNUT
M6 Bolt 10 VRBOLT
M6 Washer 20 VRWASHER
8
7
VR: 12/11
Assembly - Fitting Van Racking into Vehicle
4 5 6
Remove the ply lining from the side of
the vehicle
Place the built unit(s) into position Mark Bracket locations and drill holes
into the double seam making sure when
drilling not to go through the outer skin
of the vehicle
Fix bracket to double seam using large
washers and Nylon nuts (rotate bracket
for shallow or deep tting)
Fit the ply lining against the side of
the vehicle and carefully measure the
bracket positions
Cut out holes in the ply lining so that
the brackets t through
1 2 3
77 9
Slide the racking unit(s) against the side
wall & x to the brackets (you may need
to drill suitable holes in the van racking
frame to match the two.
Ret the ply lining
If you have any missing components please take note of the part name and code and contact your supplier

1312 14
When tting more than one unit in a run,
then connect the two frames through
redundant xing holes
Prior to drilling, so as not to cut or
puncture fuel tanks, fuel lines, brake
lines, electric wires, etc. Check behind
or underneath drilling mounting
locations. All oor mounting bolts near
the fuel tank area should be installed
from the underside of the vehicle, to
guard against the fuel tank being
punctured in the event of a collision.
This would mean NOT using Blind
Fasteners in this area!
If xing to the oor is also required mark
xing locations through the base of the
frames onto the oor off the vehicle
Remove the Racking unit(s) & carefully
measure the bracket positions
Ret & secure the Racking unit(s)
10 11
Assembly - Fitting Van Racking into Vehicle
8
VR: 12/11
Caution
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
From the underside of the vehicle drill
the anchor holes making sure they are
clear of any Fuel lines, Electrical Wires
or that there is an adequate distance
from the fuel tank