BiGDUG BiG340 Parts list manual

1
Guide to Assembly & Usage
Shelving is safe when used responsibly. If in doubt, contact the supplier.
If you have any missing components please take note of the part name and contact your supplier
09/17
BiG340 Tyre Rack - Static Version
Information
If in doubt, contact the supplier
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Read this guide thoroughly before
commencing assembly and retain for
future reference
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Before commencing assembly,
unpack carefully and check that all
components ordered are included
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Tools – Large rubber mallet, spanners
10mm, 13mm and 15mm
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Assembly should be undertaken by a
minimum of two competent people
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Dispose of packaging materials
responsibly
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Build on a suitable level oor, which
is strong enough to support the load
and allow adequate working space
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Warning
Rules for the safe use of shelving:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Never climb on the structure or stand
on the shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Do not lean or support ladders, steps,
or other objects against shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure these instructions are retained
for reference and that users are aware
of the rules for safe use
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Take care during assembly and in
use, particularly when lifting or
stretching and when using tools
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate safety clothing –
protective gloves and footwear are
recommended
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Caution
During assembly, ensure to:
Do not use in damp or wet conditions
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Load heavy items on the lower
shelves and lighter items on the higher
shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Always use safety steps to reach
high shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure that the maximum load
carrying capacities are not exceeded
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Please refer to the loading information
supplied for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
This product is designed for hand
loading only
Loading information
BiG340 Tyre Rack - Static
These load charts relate to layouts with the following specications:
n Maximum post height: 1600mm
n Similar distances (height) between beam levels
n Located on a at, load bearing oor
Shelf load capacities
Maximum permitted shelf capacities are based on UDL†.
Please note that the bay capacity may limit the maximum load per level:
IF YOU ARE IN ANY DOUBT REGARDING LOAD
CAPACITIES, PLEASE CONTACT YOUR SUPPLIER
†UDL = Uniformly Distributed Load
BiG340 Tyre Rack - Static
Beam width mm Load capacity per level
915 100kg
Maximum load per bay BiG340 Tyre Rack
Up to 1600mm high 300kg
Capacities are common for all standard shelf depths.
COMPONENT CHECK LIST
Component Quantity
A
Upright
4
B
Side Beam
6
C
Tyre Support Beam
6
D
Metal Foot and Fixings
4
A
B
C
D

2
Note: Illustrations not to scale
09/17
11 12
We recommend that all static tyre racks
are xed to a solid oor for stability.
Floor xings supplied can be used in
most types of oor. Position the tyre
rack and drill an 8mm hole into the oor
to a depth of 75mm
7 8 9
4 5 6
123
Select two uprights
A
and insert a short
side beam
B
into the keyholes at a height
of 457mm (12 holes)
Knock the beam
B
with a rubber
mallet at both ends to ensure the studs
are fully located in the bottom of the
keyholes
Repeat steps 1 and 2 to create an end
frame with the 3rd beam in the highest
keyholes
Select two more uprights and repeat
steps 1 to 3 until you have a second
identical end frame
Add the nal tyre beam level as in step
7 using the same spacing to allow tyres
to be loaded
Fit metal feet to the base of each
upright through keyholes, using bolts,
nuts and washers supplied. Tighten
with a 15mm spanner
Take a long tyre support beam
C
and
insert into the keyholes on one frame
with the V prole uppermost as in
picture below. Position the lower level
at 152mm (4 holes)
Knock beam into position and then
repeat step 5 to t another beam
C
at
the same height on the frame. Join beam
ends to the second frame as below
Before adding next tyre beam level,
check the height required to allow
tyres to be loaded. Then add next two
beams as in steps 5 and 6
10 If linking two tyre racks together with tie
plates, a single metal foot can be used
to x two uprights
Remove any dust before inserting the
bolt. Fix the bolt through the footplate
to the oor using a 15mm socket or
spanner. Repeat for all 4 feet
A
C
B
B
C
Check tyre
clearance
Assembly - BiG340 Tyre Rack- Static