Black Box ServCenter RF535A User manual

1000 Park Drive • Lawrence, PA 15055-1018 • 724-746-5500 • Fax [phone]
© Copyright 2003. Black Box Corporation. All rights reserved.

Order toll-free in the U.S.: Call 877-877-BBOX (outside U.S. call 724-746-5500)
FREE technical support 24 hours a day, 7 days a week: Call 724-746-5500 or fax [phone]
Mailing address: Black Box Corporation, 1000 Park Drive, Lawrence, PA 15055-1018
Web site: www.blackbox.com • E-mail: [email protected]
CUSTOMER
SUPPORT
INFORMATION
OCTOBER 2003
RF535A RF539
RF536 RF540
RF537 RF541
RF538 RF542
ServCenter Rack and Accessories

TRADEMARKS USED IN THIS MANUAL
1
TRADEMARKS USED IN THIS MANUAL
Any trademarks mentioned in this manual are acknowledged to be the property of the trademark owners.

SERVCENTER RACK AND ACCESSORIES
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Contents
Chapter Page
1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 ServCenter Rack (RF535A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1 Caster Kit (RF536) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.2 Vented Shelves (RF537 and RF538) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.3 Horizontal Cable Managers (RF539 and RF540) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.4 Vertical Cable Managers (RF541 and RF542). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 ServCenter Rack (RF535A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Caster Kit (RF536) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Vented Shelves (RF537 and RF538) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Horizontal Cable Managers (RF539 and RF540). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Vertical Cable Managers (RF541 and RF542) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Calling Black Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Shipping and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CHAPTER 1: Specifications
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1. Specifications
Load Capacity: RF535A: Up to 2000 lb. (907.2 kg);
RF537–RF538: 150 lb. (68 kg)
Size: RF535A: 86"H (45U) x 30" to 36"D (218.4 x 76.2 to 91.4 cm);
RF536: 3.5"H (2U) (8.9 cm);
RF537: 17.5"H x 30"D (44.5 x 76.2 cm);
RF538: 17.5"H x 36"D (44.5 x 91.4 cm);
RF539: 2"H x 19"W (5.1 x 48.3 cm);
RF540: 3.3"H x 19"W x 4.4"D (8.4 x 48.3 x 11.2 cm);
RF541: 67.8"H x 4.4"W x 6"D (172.2 x 11.2 x 15.2 cm);
RF542: 67.8"H x 2.1"W x 3.6"D (172.2 x 5.3 x 9.1 cm)
Weight: RF535A: 4.5 lb. (2 kg);
RF536: 11.8 lb. (5.4 kg);
RF537: 13.8 lb. (6.3 kg);
RF538–RF539: 1 lb. (0.5 kg);
RF540: 5.2 lb. (2.4 kg);
RF541: 3.5 lb. (1.6 kg);
RF542: 10.6 lb. (4.8 kg)

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2. Introduction
2.1 ServCenter Rack (RF535A)
The ServCenter Rack allows you to store servers and equipment conveniently and compactly. This sturdy 86"
high (45U) rack is made of 12-gauge steel. It hold s up to 2000 lb. (907.2 kg) of equipment. The rack adjusts to
fit 30" or 36" depths in 1" increments. M6 mounting holes accommodate servers and equipment from different
vendors.
Figure 2-1. ServCenter Rack.

CHAPTER 2: Introduction
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2.2 Accessories
A variety of accessories are available for the ServCenter Rack. They are described in Sections 2.2.1 through
2.2.4.
2.2.1 CASTER KIT (RF536)
The Caster Kit contains four 3"D (7.6 cm) diameter locking casters that attach to the rack.
Figure 2-2. Caster Kit.
2.2.2 VENTED SHELVES (RF537 AND RF538)
Vented shelves are available in two sizes: RF537 is 17.5"W x 30"D (44.5 x 76.2 cm) and RF538 is 17.5"W x 36"D
(44.5 x 91.4 cm). Each shelf holds up to 150 lb. (68 kg). Figure 2-3 shows the 30" vented shelf.
Figure 2-3. Vented Shelf, 30"D.

SERVCENTER RACK AND ACCESSORIES
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2.2.3 HORIZONTAL CABLE MANAGERS (RF539 AND RF540)
The Horizontal Cable Manager (RF539) measures 19" (48.3 cm) wide and has 3"D (7.6 cm) diameter rings
through which you can route cable.
Figure 2-4. Horizontal Cable Manager.
The Horizontal Mega Cable Manager (RF540) is also 19" wide, but it features 4"D (10.2 cm) diameter rings.
Figure 2-5. Horizontal Mega Cable Manager.

CHAPTER 2: Introduction
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2.2.4 VERTICAL CABLE MANAGERS (RF541 AND RF542)
Choose from two steel 67.8"H (172.2 cm) Vertical Cable Managers. The Vertical Mega Cable Manager (RF541)
features cable rings that measure 4.4"W x 6"D (11.2 x 15.2 cm). It fits on the side panel of the ServCenter Rack.
See Figure 2-6.
Figure 2-6. Vertical Mega Cable Manager.

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The Two-Position Vertical Cable Manager (RF542) has cable rings that measure 2.1"W x 3.6"D (5.3 x 9.1 cm).
Install it in the ServCenter Rack with the rings facing out or to the side. See Figure 2-7.
Figure 2-7. Two-Position Vertical Cable Manager.

CHAPTER 3: Assembly
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3. Assembly
3.1 ServCenter Rack (RF535A)
1. Attach the legs to the inside of the rack leg channels using 5⁄16-18 x 3⁄4" cap screws, 5⁄16" flat washers, and
5⁄16-18 hex nuts. See Figure 3-1.
Figure 3-1. Attaching the legs with the included hardware.
NOTE
Legs are designed to fit flush with the outside of the rack (see Figure 3-2). If legs do
not fit correctly, then move the leg to the other side of the rack.
Figure 3-2. Correct position of the leg.
5⁄16" flat
washer
5⁄16"-18
hex nut
5⁄16"-18 x 3⁄4" cap screw
Attach legs to the
inside of channels
Correct Incorrect

SERVCENTER RACK AND ACCESSORIES
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2. Attach the connecting strap at the same depth as the legs using 5⁄16-18 x 3⁄4" cap screws and hex nuts.
Figure 3-3. The connecting strap.
3. Tighten the screws and hex nuts (omit the leg end caps). See Figure 3-4.
Figure 3-4. Securing the legs.
5⁄16-18 x 3⁄4"
cap screws
5⁄16-18 x 3⁄4"
cap screws
5⁄16-18 x 3⁄4"
cap screws
5⁄16-18 hex nut
5⁄16-washer
Threaded
levelers
5⁄16-18 x 3⁄4"
hex nuts

CHAPTER 3: Assembly
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3.2 Caster Kit (RF536)
Snap the casters into place on the bottom of the rack. See Figure 3-5.
Figure 3-5. Installing the casters.

SERVCENTER RACK AND ACCESSORIES
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3.3 Vented Shelves (RF537 and RF538)
Using the 10-32 x 1⁄2" screws and 10-32 cage nuts, attach the Vented Shelf to the rack. See Figures 3-6 and 3-7.
Figure 3-6. Installing the Vented Shelf 17.5"W x 30"D.
Figure 3-7. Close-up view of the Vented Shelf.
10-32 x 1⁄2" screw
From the side, screw shelf to brackets at each corner, as shown.
#10 washer
10-32
hex nut
#10 washer
10-32 x 1⁄2" screw
10-32
cage nut

CHAPTER 3: Assembly
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3.4 Horizontal Cable Managers (RF539 and RF540)
Using the 10-32 cage nuts and screws, install the Horizontal Cable Manager into the rack. See Figure 3-8.
Loosen the screws sufficiently to allow the Cable Manager to slide into position on the rack, then tighten the
screws.
Figure 3-8. Attaching the Horizontal Cable Manager to the rack.
#10 washer
19"Horizontal
Cable Manager
10-32 cage nut

SERVCENTER RACK AND ACCESSORIES
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3.5 Vertical Cable Managers (RF541 and RF542)
Using the 1⁄4-20 x 1⁄2" cap screws, 1⁄4" flat washers, and 1⁄4-20 hex nuts, attach the Vertical Cable Manager to the
rack. See Figures 3-9 through 3-11.
Figure 3-9. Connecting the Vertical Cable Manager (RF541) to the rack.
1⁄4-20 x 1⁄2"
cap screw
1⁄4" flat washer
1⁄4-20 hex nut

CHAPTER 3: Assembly
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Figure 3-10. Close-up view of a Vertical Cable Manager (RF541) installation.
NOTE
When mounting the Vertical Cable Manager to the front of the rack, install the cage
nuts to the inside rails of the rack (see Figure 3-10).
The cable manager can be installed in the front of or inside the rack.
#10 washer
10-32 cage nut
10-32 hex nut
10-32 x 1⁄2" screw
10-32 x 1⁄2" screw
Oriented for
top mounting
Oriented for
bottom mounting

SERVCENTER RACK AND ACCESSORIES
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Figure 3-11. Installing the Cable Manager in the correct position.
NOTE
When mounting it to the front of the rack system, make sure that the cable manager is
flush with the inside of the rack as shown in Figure 3-10. Otherwise, the cable
manager will interfere with the mounted equipment.
Correct: flush with inside Incorrect: not flush

CHAPTER 4: Troubleshooting
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4. Troubleshooting
4.1 Calling Black Box
If you determine that your ServCenter Rack is malfunctioning, do not attempt to alter or repair the unit. It
contains no user-serviceable parts. Contact Black Box at 724-746-5500.
Before you do, make a record of the history of the problem. We will be able to provide more efficient and
accurate assistance if you have a complete description, including:
• the nature and duration of the problem.
• when the problem occurs.
• the components involved in the problem.
• any particular application that, when used, appears to create the problem or make it worse.
4.2 Shipping and Packaging
If you need to transport or ship your ServCenter Rack:
• Package it carefully. We recommend that you use the original container.
• If you are shipping the ServCenter Rack for repair, make sure you include everything that came in the
original package. Before you ship, contact Black Box to get a Return Authorization (RA) number.