Blue Angel BALE Series Service manual

REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
Please read and save these instructions. Read carefully before attempting to assemble,
install, operate or maintain the product described. Protect yourself and others by observing
all safety information. Failure to comply with instructions could result in personal injury
and/or property damage! Retain instructions for future reference.
Description
An effluent system consists of a pump,
control switch and a basin. The system
is generally controlled by a float switch
with a piggy-back plug which accepts
the pump plug and in turn plugs into
an electrical outlet.
The float switch is a wide angle
differential switch that rises with the
liquid level and turns the pump on. As
the liquid level decreases, the float
lowers and turns the pump off. This
pump is intended for use in domestic
sump or effluent lift stations. It is
suitable for pumping effluent,
wastewater, ground water and other
non-explosive, non-corrosive liquids
with up to 3/4” solids.
Effluent
pumps
will not pump raw sewage or any
substance exceeding 3/4” size.
Operating Instructions and Parts Manual BALE Series
332600-002 3/08
Safety Guidelines
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger
indicates
an imminently hazardous situation
which, if not avoided, WILL result in
death or serious injury.
Warning
indicates
a potentially hazardous situation
which, if not avoided, COULD result in
death or serious injury.
C aution
indicates
a potentially hazardous situation
which, if not avoided, MAY result in
minor or moderate injury.
Notice
indicates
important information, that if not
followed, MAY cause damage to
equipment.
CALIFORNIA PROPOSITION 65
This
product
or its power cord contains lead, a
chemical known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
General Safety
Information
1. Know the pump application,
limitations, and potential hazards.
Do not use to pump
flammable or explosive fluids
such as gasoline, fuel oil,
kerosene, etc. Do not use in flammable
and/or explosive atmospheres. Use pump
only with liquids compatible with pump
component materials. Failure to follow
this warning can result in personal
injury and/or property damage.
2. Make certain that the power source
conforms to the requirements of
this effluent pump.
Disconnect power before
servicing. If the power
disconnect is out of sight,
lock in the open position and tag it to
prevent unexpected application of
power. Failure to do so could result in
fatal electrical shock!
3. Release all pressure within the
system before servicing any
component.
4. Drain all liquids from the system
before servicing.
5. Secure the discharge line before
starting the pump. An unsecured
discharge line will whip, possibly
causing personal injury and/or
property damage.
6. Check hoses for weak and worn
condition before each use, making
certain that all connections are
secure.
© 2008 Blue Angel™ Pumps
The Professional’s Line
Specifications
Power supply requirements ..................115V, 60 hz (BALE311A)
................................................................115V, 60 hz (BALE411A)
................................................................115V, 60 hz (BALE511A)
................................................................230V, 60 hz (BALE521A)
................................................................230V, 60 hz (BALE621)
Motor duty.............................................Intermittent
Motor .....................................................1 Phase, 3450 RPM
Horsepower ..........................................3/10 HP 6.0 amps (BALE311A)
............4/10 HP 6.8 amps (BALE411A)
................................................................1/2 HP 10.5 amps (BALE511A)
................................................................1/2 HP 5.3 amps (BALE521A)
................................................................1 1/2HP 16.0 amps (BALE621)
Liquid temperature range ....................40°F to 140°F
Discharge ...............................................1 1/2inch NPT
Switch.....................................................90owide angle mechanical tether switch
............(No switch on BALE621)
Power cord.............................................14 gauge 3 conductor w/plug
Length of Cord ......................................20 feet
Effluent Pump
For parts, product & service information
visit www.blueangelpumps.com
See Warranty on page 3 for important information about commercial use of this product.

Where a 2-prong wall receptacle is
encountered, it must be replaced with
a properly grounded 3-prong recepta-
cle installed in accordance with the
NEC and local codes and ordinances.
11. All wiring should be performed by
a qualified electrician.
12. It is strongly recommended that
this unit is plugged into a Ground
Fault Circuit Interrupter (GFCI).
Consult a local electrician for
installation and availability.
The
pump
motor is equipped with automatic
resetting thermal protector and may
restart unexpectedly. Protector
tripping is an indication of motor
overloading as a result of operating
the pump at low heads (low discharge
restriction), excessively high or low
voltage, inadequate wiring, incorrect
motor conditions, or a defective motor
or pump.
13. This pump is designed to transfer
water in cycles. Using this pump in a
continuous duty application by ma-
nipulating the switch to stay on,
will affect the performance and the
life of the product.
14. Protect electrical cord from sharp
objects, hot surfaces, oil, and
chemicals. Avoid kinking the cord.
Replace or repair damaged or worn
cords immediately. Use wire of
adequate size to minimize voltage
drop at the motor.
15. Do not handle a pump or pump
motor with wet hands or when
standing on a wet or damp surface,
or in water.
16. Do not hang this product by the
carry handle. Effluent pumps should
be set firmly on their legs and
supported by rigid piping. This
eliminates twisting and damage
during pump operation.
17. Do not use an extension cord.
Do not walk on wet area
until all power has been
turned off. If the shut-off box
is in basement, call the electric
company to shut-off service to the
house, or call the local fire department
for instructions. Remove pump and
repair or replace. Failure to follow this
warning can result in fatal electrical
shock.
General Safety
Information (Cont.)
7. Periodically inspect the pump and
system components. Perform
routine maintenance as required
(See Maintenance Section).
8. Personal Safety:
a. Wear safety glasses at all times
when working with pumps.
b. Keep work area clean,
uncluttered and properly lighted;
replace all unused tools and
equipment.
c. Keep visitors a safe distance from
the work area. Make workshop
child-proof with padlocks, master
switches, and by removing starter
keys.
9. When wiring an electrically driven
pump such as this, follow all
electrical and safety codes, as well
as the most recent National
Electrical Code (NEC) and the
Occupational Safety and Health Act
(OSHA).
Risk of electric shock! Never
connect the green (or green
and yellow) wire to a live
terminal!
10. The BALE311A, BALE411A, and
BALE511A are only for use on 120
volt, single phase service.
BALE521A and BALE621 are only
for use on 230 volt, single phase
service. Both models are equipped
with an approved 3-conductor cord
and 3-prong, grounding-type plug
as shown in Figure 1.
To reduce the risk of electric shock, the
motor must be securely and
adequately grounded. This can be
accomplished by the following:
a. Inserting plug directly into a
properly installed and grounded
3-prong, grounding-type receptacle
(as shown in Figure 1).
b. Consult a local electrician for
professional, permanent installation.
2
Operating Instructions and Parts Manual
Installation
In any
installation where property damage
and/or personal injury might result
from an inoperative or leaking pump
due to power outages, discharge line
blockage or any other reason, use a
backup system(s).
1. Thread the discharge pipe or pipe
nipple into the discharge
connection. Schedule 40 or 80 rigid
PVC pipe is recommended.
2. Mount the check valve.
3. Drill a 1/16" hole between the
discharge of the pump and the
check valve. The hole prevents air
locking of the pump at the initial
start-up and if it should lose prime.
4. A gate valve should be installed in
the system after the check valve.
This gate valve should be a full port
valve which will pass 3/4” solids or
as required by state and local codes.
This gate valve permits removal of
the pump and/or check valve for
servicing.
5. A union should be installed
between the check valve and the
pump so the pump can be removed
with least disturbance of the piping.
6. The pump has a detachable tether
switch with a piggyback plug
(tether switch not included on
BALE621).
TEST RESET
Grounding
Blade
Figure 1
www.blueangelpumps.com
Check valve 45o
Vent
Inlet
Gasket
1/2”
Min.
Clearance
Basin
Figure 2 - Prefabricated Basins

Installation (Cont.)
The length of the tether (distance
of cord from float to clamp) should
not be set shorter than 3-1/4 inches
and should not be used in a basin
smaller than 14 inches in diameter.
If factory setting is changed, be sure
when the pump shuts off at least 4”
of fluid is left in the basin so the
impeller remains submerged.
7. When a tether switch is used, rigid
discharge pipe is required. If the
pump is allowed to move, the
tether switch could be restricted by
the basin wall, preventing the
pump from operating.
Before
removing
pump from basin for service, always
disconnect electrical power to pump
and control switch. For any work on
pump or switch, ALWAYS unplug the
power cord. Do not just turn off circuit
breaker or unscrew fuse.
Maintenance
Make
certain
that the pump is unplugged before
attempting to service or remove any
component. This pump is assembled in
the factory using special equipment;
therefore only authorized service
dealers or qualified electricians should
attempt to repair this unit. Improper
repair can cause an electrical shock
hazard.
The pump
contains
oil that may be under pressure because
of heat. Let the pump cool for a
minimum of two hours before servicing
this unit.
1. Disassembly of the motor prior to
expiration of warranty will void the
warranty. It might also cause
internal leakage and damage to the
unit. If repairs are required, return
the pump to the dealer from whom
it was purchased or call
1-888-636-6628. If motor is ever
disassembled the seals must be
replaced. Care must be taken to
ensure that all seals do not leak.
2. After the basin cover is removed
and necessary discharge piping
disconnected, lift pump from basin.
3. Pump should be checked on a
regular basis for proper operation.
If anything has changed since unit
was new, the unit should be
removed and repaired or replaced.
Only qualified electricians or service
people should attempt to repair this
unit. Improper repair and/or
assembly can cause an electrical
shock hazard.
4. Place the pump in a suitable area
where it can be cleaned thoroughly.
Remove all scale and deposits on
pump.
5. Submerge the complete pump in a
disinfectant solution (10% chlorine
bleach solution) for at least one
hour before handling the pump.
6. Clean all dirt and deposits from the
pump float. Make sure float moves
freely after cleaning.
7. Clean all dirt and deposits away
from pump inlet and volute.
This
pump
contains dielectric motor oil for
lubrication and motor heat transfer.
This oil can be harmful to the
environment. Check state laws before
disposing of this oil. This oil can be
harmful to aquatic life so consideration
should be exercised in the application
of this pump.
www.blueangelpumps.com
BALE Series
Limited Warranty
For two (2) years from the date of purchase, Blue Angel will repair or replace, at its option, for the original purchaser
any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Blue Angel to be defective
in materials or workmanship. Please call Blue Angel (888-636-6628) for instructions or see your dealer. Be prepared to
provide the model number when exercising this warranty. All transportation charges on Products or parts submitted for
repair or replacement must be paid by purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,
improper installation, improper maintenance, or failure to operate in accordance with Blue Angel’s written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO TWO YEARS FROM THE DATE OF PURCHASE. THIS
IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES
OR EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or
limitations of incidental or consequential damages, so the above limitations might not apply to you. This limited war-
ranty gives you specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall Blue
Angel or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to
loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment,
cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s
customers for such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you
MUST send a copy of the purchase receipt along with the material or correspondence. Please call Blue Angel (888-636-
6628) for return authorization and instructions.
DO NOT MAIL THIS FORM TO BLUE ANGEL. Use this form only to maintain your records.
MODEL NO._______________ SERIAL NO.__________________________ INSTALLATION DATE_____________
ATTACH YOUR RECEIPT HERE
3

Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Pump will not start
or run
Pump starts and
stops too often
Pump shuts off
and turns on
independently of
switch (trips thermal
overload protection)
Pump operates
noisily or vibrates
excessively
Pump will not shut
off
Pump operates but
delivers little or no
water
1. Water level too low
2. Blown fuse or tripped circuit
breaker
3. Low line voltage
4. Defective motor
5. Defective float switch
6. Impeller (pump filled with debris)
7. Tangled switch
8. Insufficient liquid level
1. Backflow of water from piping
2. Faulty float switch
3. Check valve not installed or
leaking
4. Discharge head is less than
manufacturer's minimum
1. Excessive water temperature
2. Defective switch or entangled
switch is causing pump to run dry
3. Low line voltage
1. Worn bearings
2. Debris in impeller cavity or
broken
3. Piping attachments to building
structure too rigid or too loose
1. Defective float switch
2. Float switch movement restricted
3. Restricted discharge (obstruction
in piping)
4. Excessive inflow or pump not
properly sized for application
1. Low line voltage
2. Debris caught in impeller or
discharge
3. Worn or defective pump parts or
plugged impeller
4. Pump running backwards
5. Pump not properly sized for
application
6. Check valve stuck closed or
installed backwards
7. Shut off valve closed
1. Pump switch will not turn on unless water covers top of
pump
2. If blown, replace with proper sized fuse or reset breaker
3. If voltage is under recommended minimum, check wiring size
from the main switch on property. If OK, contact power
company.
4. Return for service or replace motor
5. Replace float switch
6. If impeller will not turn, remove housing and remove debris
7. Arrange switch so the switch moves freely. Reposition pump
if necessary
8. Make sure liquid level is at least 13" from the basin floor
1. Install check valve
2. Replace float switch
3. Remove and examine check valve for proper installation and
free operation
4. Recheck all sizing calculations to determine proper pump size
1. Pump should not be used for water above 120°
2. Replace or reposition pump
Pump may start unexpectedly.
Disconnect power supply before
servicing
3. If voltage is under recommended minimum, check wiring size
from the main switch on property. If OK, contact power
company
1. Return for service or replace
2. Remove housing, clean impeller and/or replace broken
impeller
3. Replace portion of discharge pipe with flexible connector
1. Replace float switch
2. Reposition pump or clean basin as required to provide
adequate clearance for float
3. Remove pump and clean pump & piping
4. Recheck all sizing calculation to determine proper pump size
1. If voltage is under recommended minimum, check wiring size
from the main switch on property. If OK, contact power
company
2. Remove, clean and check for tightness
3. Replace worn parts or entire pump. Clean parts if required
4. Check rotation. (CCW from bottom) Return if CW
5. Recheck all sizing calculations to determine proper pump size
6. Remove and examine check valve for proper installation and
free operation
7. Open valve
www.blueangelpumps.com 4
Operating Instructions and Parts Manual
For Replacement Parts, call 1-888-636-6628
Please provide following information:
- Model number
- Serial number (if any)
- Part description
Address parts correspondence to:
Blue Angel Pumps
101 Production Drive
Harrison, OH 45030 U.S.A.