Bluenergy BATBLU2400LIT User manual

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Lithium-Ion Phosphate Battery
BATBLU2400LIT

Contents
1.SAFETY PRECAUTIONS................................................................................................................................................
1.1 Before using...........................................................................................................................................................
1.2 In Using...................................................................................................................................................................
2. INTRODUCTION...............................................................................................................................................................
2.1 eatures............................................................................................................................... ...................................
2.2 Specifications.........................................................................................................................................................
2.3 Equipment Interface Instruction..........................................................................................................................
Product Front Interface .............................................................................................................................................
Definition of RJ45 Port Pin.........................................................................................................................................
Definition of RJ11 Port Pin.........................................................................................................................................
LED Indicators Instructions........................................................................................................................................
3. SAFE HANDLING OF LITHIUM BATTERIES GUIDE...............................................................................................
3.1 Schematic Diagram of Solution..........................................................................................................................
3.2 Explanation of Symbol
3.3 Tools........................................................................................................................................................................
.........................................................................................................................................
3.4 Safety Gear............................................................................................................................................................
3.5. Accessories.............................................................................................................................................................
4. INSTALLATION................................................................................................................................................................
4.1 Package Items.......................................................................................................................................................
Unpacking and check the Packing List....................................................................................................................
4.2 Installation Location..............................................................................................................................................
Installation.....................................................................................................................................................................
5. TROUBLE SHOOTING STEPS.....................................................................................................................................
5.1Problem determination based on:......................................................................................................................
5.2Preliminary determination steps:........................................................................................................................
6. EMERGENCY SITUATIONS..........................................................................................................................................
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This manual introduces Lithium-Ion Phosphate Battery from Bluenergy. Please read this manual before
Any cinfusion,please contact us immediately for advice and clarification.
F
you install the battery and follow the instruction carefully during the installation process.
5.3 The battery cannot be charged or discharged ................................................................................................ 21
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1
1.1
. Safety Precautions
Reminding
1) It is very important andnecessary to read the user manual carefully (in the accessories)
before installing or using battery. Failure to do so or to follow any of the instructions or
warnings in this document can result in electrical shock, serious injury, or death, or can
damage battery, potentially rendering it inoperable.
2) If the battery is stored for long time , it is required to charge them every six months, and
the SOC should be no less than 90%;
3) Battery needs to be recharged within 12 hours, after fully discharged;
4) Do not expose cable outside;
5) All the battery terminals must be disconnected for maintenance;
6) Please contact the supplier within 24 hours if there is something abnormal.
7) Do not use cleaning solvents to clean battery;
8) Do not expose battery to flammable or harsh chemicals or vapors;
9) Do not paint any part of battery, include any internal or external components;
10) Do not connect battery with PV solar wiring directly;
11) The warranty claims are excluded for direct or indirect damage due to items above.
12) Any foreign object is prohibited to insert into any part of battery.
Warning
Before Connecting
1) After unpacking, please check product and packing list first, if product is damaged or
lack of parts, please contact with the local retailer;
2) Before installation, be sure to cut off the grid power and make sure the battery is in the
turned-off mode;
3) Wiring must be correct, do not mistake the positive and negative cables, and ensure no
short circuit with the external device;
4) It is prohibited to connect the battery and AC power directly;
5) The embedded BMS in the battery is designed for 48VDC, please DO NOT connect
battery in series;
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6) Battery system must be well grounded and the resistance must be less than 1 ;
7) Please ensured the electrical parameters of battery system are compatible to related
equipment;
8) Keep the battery away from water and fire.
1.2 In Using
1) If the battery system needs to be moved or repaired, the power must be cut off and the
battery is completely shutdown;
2) It is prohibited to connect the battery with different type of battery.
3) It is prohibited to put the batteries working with faulty or incompatible inverter;
4) It is prohibited to disassemble the battery (QC tab removed or damaged);
5) In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers
are prohibited;
6) Please do not open, repair or disassemble the battery except staffs from Bluenergy or
authorized by Bluenergy. We do not undertake any consequences or related
responsibility which because of violation of safetyoperation or violating of design,
production and equipment safety standards.
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2. Introduction
2.1 Features
The whole module is non-toxic, non-polluting and environmentally friendly;
Cathode material is made from LiFePO4 with safety performance and long cycle life;
Battery management system (BMS)has protection functions including over-discharge,
over-charge, over-current and high/low temperature;
The system can automatically manage charge and discharge state and balance current
and voltage of each cell;
Flexible configuration, multiple battery modules can be in parallel for expanding capacity
and power
Adopted self-cooling mode rapidly reduced system entire noise;
The module hasless self-discharge, up to 6 months without charging on shelf ;
no memory effect, excellent performance of shallow charge and discharge;
Working temperature range is from -10 to 50 , (Charging 0~50 ; discharging
-10~50 ) with excellent discharge performance and cycle life;
Small size and light weight, standard of 19-inch embedded designed module is comfortable
for installation and maintenance;
Lithium-Ion Phosphate Battery is one of new energy storag products developed and
produced by Bluenergy, it can be used to support reliable power for various types of equipments
and systems. Is especially suitable for application scene of high power, limited
installation space, restricted load-bearing and long cycle life
It has built-in BMS battery management system, which can manage and monitor cells
information including voltage, current and temperature. What’s more, BMS can balance cells
charging and discharging to extend cycle life.
Multiple batteries can connected in parallel to expand capacity and power in parallel for larger
capacity and longer power supporting duration requirements.
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Basic Parameters
Nominal Voltage V 48
Nominal Capacity kWh) 2400
Dimensionmm 440*410*88.5
Weight Kg 24
Discharge Voltage V45 ~ 54
Charge Voltage V52.5 ~ 54
50
232SRnoitacinummoC RS485 CAN
Working Temperature 0~50 Charge
-10 ~50 Disharge
Shelf Temperature -20 ~60
3.83NU/EC/VÜTnoitacifitreC
Design life 10+ Years 25 /77
005,4>efiLelcyC
Recommend Charge/Discharge Current (A) 25
100 @ 15s
Max. Charge/Discharge Current (A)
Peak Charge/Discharge Current (A)
Usable Capacity (kWh)
25
2200
2.2 Specifications
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2.3 Equipment Interface Instruction
This section details the front and back panel of the interface functions.
I ecafretnItnorFtcudorP
Power Switch
Power Switch: to turn ON/OFF the whole battery BMS standby, no power output.
RUN
ADD Switch (5)
Console
ON/OFF
ON/OFF light: green LED lighting to show the Power Switch is ON, and the BMS has
electricity (No power).
RUN light: green LED flashing to show the battery is running.
ADD Switch: 4 ADD switches, to definite different baud rate.
Nether position is OFF, means “0”. Upper position is ON, means
“1”. “0000” setup the baud rate 115200, and “1000” setup the
baud rate 9600.
Console Communication Terminal: (RJ11 port) follow RS232 protocol, for manufacturer or
professional engineer to debug or service.
SOC light: green LEDs to show the battery’s current capacity.
Alarm
Alarm light: red LED flashing to show the battery has alarm, and lighting to show the battery
is under protection.
Start Button: press more than 0.5s to start the battery module, Power output ready.
SOC
Start
On
Off
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Lock
Button
RS485
Link Port 0, 1
Definition of RJ45 Port Pin
No. RS485 Pin CAN Pin
1 RS485B --
2 RS485A GND
3GND --
4 CANH
5 CANL
6GND --
7 RS485A --
8 RS485B --
Definition of RJ11 Port Pin
No. 232 Pin
1GND
2 TXD
3 RXD
4GND
Power Terminals
Power cable terminals: there are two pair of terminals with same function, one connec t
to equipment, the other one paralleling to other battery module for capacity
expanding. For each single module, each terminal can achieve charging and
discharging function.
For power cables uses water-proofed AMPHENOL connectors. It must keep pressing
this Lock Button during pulling out the power plug.
RS
R485 Communication Terminal: (RJ45 port) follow RS485 protocol, for output batteries
information.
Link Port 0, 1 Communication Terminal: (RJ45 port) follow RS485 protocol, for communication
between multiple parallel batteries.
CAN Communication Terminal: (RJ45 port) follow CAN protocol, for output batteries
CAN
information.
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Dry Contact Terminal
Dry Contact Terminal: provided 1 way input and 3 ways output dry contact signal.
LED Status Indicators
RUN Lamp (No.6 Figure 2-1): green, long lighting when charging and flash when
discharging;
ALM Lamp (No.7 Figure 2-1 7): red, flashes when alarm and long bright if equipment failure
or protected;
Battery capacity indicator (No.8 Figure 2-1): 6 green lamps, each light represent 16.6%
capacity.
LED Indicators Instructions
Note: The flashing instructions, flash 1 - light 0.25s / off 3.75 seconds; flash 2 - 0.5s light/0.5s
off; flash 3 - 0.5s light/1.5s off
Battery
Statues
Protect
ion /
Alarm /
Normal
RUN ALM Capacity LED Descriptions
Shut
Down Off Off Off Off Off Off Off Off All off
Standby Normal Flash1 Off Off Off Off Off Off Off Indicates
Standby
Charge
Normal Light Off Based on capacity
The highest
capacity indicator
LED flashes
(flash 2), others
lighting
Protection Off Light Off Off Off Off Off Off Stop charging,
ALM lighting
Discharge
Normal Flash3 Off Based on capacityIndicate based
on capacity
Protection Off Light Off Off Off Off Off Off Stop discharging,
ALM lighting
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BMS function:
Protection and Alarm Management and Monitor
Charge/Discharge End Cells Balance
Charge Over Voltage Intelligent Charge Model
Charge/Discharge Over Current Charge/Discharge Current Limit
High/Low Temperature CapacityRetention Calculate
Short Circuit Administrator Monitor
Power Cable Reverse Operation Record
3. Safe handling of lithium batteries Guide
3.1 Schematic Diagram of Solution
3.2 Explanation of Symbol
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3.3 Tools
The following tools are required to install the battery pack
revirDwercSreilPraludoMgnipmirCrettuceriW
NOTE
Use properly insulated tools to prevent accidental electric shock or short circuits.
If insulated tools are not available, cover the entire exposed metal surfaces of the available
tools, except their tips, with electrical tape.
3.4 Safety Gear
It is recommended to wear the following safety gear when dealing with the battery pack
Insulated gloves Safety goggles Safety shoes
3.5 Accessories
The type and quantity of the accessories are subject to the battery packinglist.
NOTE
Power cable uses water-proofed AMPHENOL connectors. It must keep
pressing this Lock Button during pulling out the power plug.
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4. Installation
4.1 Package Items
Unpacking and check the Packing List
1) For battery module package:
Two power cables and one communication cable for each battery package:
Grounding cable :
2) For batterysystem connects to inverter:
Two long power cables (current capacity 120A) and one communication cable for each energy
storage system:
NOTE
These three long cables are NOT in battery package, they are in another extra small cable
box.If there is anything missed please contact dealer.
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4.2 Installation Location
Make sure that the installation location meets the following conditions:
The area is completely water proof.
The floor is flat and level.
There are no flammable or explosive materials.
The ambient temperature is within the range from 0°C to 50°C.
The temperature and humidity is maintained at a constant level.
There is minimal dust and dirt in the area.
CAUTION
If the ambient temperature is outside the operating range, the battery pack stops operating to
protect itself. The optimal temperature range for the battery pack to operate is 0°C to 50°C.
Frequent exposure to harsh temperatures may deteriorate the performance and life of the
battery pack.
Put battery modules into cabinet and connect the cables:
Installation
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Put the battery into the cabinet;
Drive the 4 pcs screws;
Connect the cables between battery modules
Connect the cables to inverter
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B. Power On
Double check all the power cable and communication cable.
(1) Switch power on
Switch on all the battery modules and the green LED light below will be on:
(2) The one with emptyLink Port 0 is theMaster Battery Module, others are slaves:
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(3) Press the red button of master battery to power on, all the battery LED light will be on one
by one from the Master battery:
If all the battery LED lights on, and then off, which means the battery system is good and
working.
C. Installation with bracket:
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Aim at the 4 pare of Location Pin and Location Hole, stack the
batteries together. And hasp the 4 agraffes together.
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Maximum 4 batteries can be athwart stacked
One or two batteries can be sidelong stacked
Cables connection and batteries system start are same as cabinet installation.
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5
5.2
5.1
. Trouble Shooting Steps
Problem determination based on:
1) Whether the battery can be turned on.
2) If battery is turned on, check the red light is off, flashing or lighting;
3) If the red light is off, check whether the battery can be charged/discharged.
Preliminary determination steps:
1) Battery cannot be turned on, switch on the lights are all no lighting or flashing.
If the battery external switch is ON, the RUN light is flashing, and the external power supply
voltage is 48V or more, the battery stillunable to turn on, please contact distributor.
2) The battery can be turned on, but red light is lighting, and cannot be charged or discharged,
red light is lighting, that means system is abnormal, please check values as following:
a) Temperature: Above 50 or under -10 , the battery could not work.
Solution: to movebattery to the normal operating temperature range between -10 and 50
b) Current: If current is larger than 100A, battery protection will turn on.
Solution: Check whether current is too large or not, if it is, to change the settings on power
supply side.
c) High Voltage: If charging voltage above 54V, battery protection will turn on.
Solution: Check whether voltage is too high or not, if it is, to change the settings on power
supply side.
d) Low Voltage: When the battery discharges to 44.5V or less, battery protection will turn on.
Solution: Charge the battery for some time, the redlight willturn off.
Excluding the four points above, if the faulty is still cannot be located, turn off battery and repair.
if the
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