BOH Enviromental FPU User manual

BOH-PM-16-1
Chapter 1 Rev. 2.04 © 2017 BOH Environmental, LLC
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS)
EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL)
BOH FPU Field Pack-up Units
US Patent Number US 6299008
European Patent Number EP 1224127
ECASL #4 (of 5) configuration shown (example)
(Doors removed for clarity)
BOH FPU®SYSTEMS
BOH ENVIRONMENTAL LLC
14520 Avion Parkway, Suite 220
Chantilly, Va. 20151
POC Doug Cresap [phone]
http://www.bohfpusystems.com

BOH-PM-16-1
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WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to persons using equipment.
WARNING
Do not allow the FPU-20-3 container to swing if using an overhead lift. Always
ensure an appropriate sling is used in the lift. Always use properly sized forklift,
crane, or lifting device. Failure to comply could cause injury or damage to the
equipment. WARNING
Use extreme caution when loading or unloading the FPU-20-3 to or from a
transport vehicle. Keep hands, fingers, and feet clear of the container and
components during this operation. Forklift support is required. Make sure all
container inserts are properly seated and locked secure. Failure to comply could
cause serious injury. Failure to follow proper insert connection procedures may
result in damage to the equipment.
Standard forklift principles apply when working with or on the FPU-20-3
container. Ground guides and the Material Handling Equipment (MHE) operators
must insure that personnel are clear of the containers during this operation.
When working with ground guides during the loading or unloading, never move
the container while the ground guide is unseen. Serious injury could occur if the
ground guide is pinned between the FPU-20-3 container and other objects.
Forklift operators must maintain visual contact with their ground guides at all
times.
Always follow standard forklift procedures. A tilt hazard exists when forklift
operators try to lift a FPU-20-3 container from the wrong side. When using a
forklift, Always lift a container via the forklift pockets that are provided. This
places the heavier part of the load back into the tines versus out on the tips. A tilt
situation exists when the heaviest part of the load is out on the tips of the tines,
on uneven ground, with forks fully extended, and while traveling. Operators
should always keep loads low and close to the forklift carriage. Operators should
never travel when the load is in the fork’s extended position.
WARNING
Fall hazards exist when climbing onto or working from the top of the FPU-20-3
container. Always maintain three points of contact to the ladder and container
when climbing onto the container. Never move, step, or walk backwards when
working on top of the system. All movement should be in the forward direction.
A fall can occur if personnel lose concentration and step backwards off of the
edge. Stand erect only if necessary and only away from the edge. Working from
a kneeling position helps reduce the threat of a fall.
The ECASL systems may be used to store various forms of oils, lubricants, and
other potentially slippery substances. Keeping the inside floor of the FPU-20-3
container clean is important, nevertheless, always move with caution inside of
the FPU. Failure to maintain cleanliness and caution could cause a slip and
injury.

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WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to persons using equipment.
WARNING
The module drawers and pallets can be heavy and awkward to handle by a
single person. This is especially true of the larger components. The adjustment
of these items is a two-person operation. While a forklift is not essential MHE
support to hold the pallets in position while the hardware is installed and secured,
it simplifies the effort. Do not try to adjust the pallets or drawers without
assistance or MHE support. Ensure that all modules are properly locked down
before any movement or transport of the containers.
WARNING
Forklift operator should always use module forklift pockets when moving FPU
modules to prevent tipping. Ground guides must insure no personnel go
underneath modules during movement operations. Failure to comply could
cause injury, death or damage to the equipment.
WARNING
Use extreme caution when loading or unloading FPU modules from and into FPU
containers. Forklift operator should maintain visual contact with ground guides at
all times. Ground guides should never come between the module and container
during loading process. If visual contact with ground guide is lost, immediately
suspend all operations, turn off forklift and set emergency brake. Failure to
comply could cause serious injury, death or damage to the equipment.
WARNING
Always follow standard forklift procedures. A tilt hazard exists when forklift
operators try to lift an FPU module, without inserting forklift tines into module
forklift pockets. Operators should always keep loads low and close to the forklift
carriage. Operators should never travel when the load is in the fork’s extended
position. Ensure hands, feet and limbs are clear of the container and
components during any forklift or lifting operation. Failure to comply could cause
injury or damage to the equipment.
WARNING
The modules, containers and their contents are heavy and could
cause injury or death if they fall onto or strike personnel. A tilt
hazard exists when the module is not properly locked down to the
adapter. As a rule, always work on one pallet or drawer at a time.
Never have more than one drawer extended in the full open position
at a time, especially if loaded. Ensure that all drawers, modules and
components are properly locked latched and secured in place prior
to any movement of the container or modules.

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WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to persons using equipment.
WARNING
Always inspect the working areas, insure that the front, rear and sides of the
modules are free of oils, lubricants, and other potentially slippery substances.
The module drawers may be used to store various forms of lubricants, and other
potentially slippery substances. Keeping the drawers and the work area around
the module clean, to prevent spillage and slippery surfaces. Personnel should
never stand on a drawer or pallet.
Container Overhead Power Line Warning
WARNING
Overhead power lines and obstructions can cause serious injury or damage to property. Forklift
operators, truck drivers, and ground guides should always clear overhead when loading,
unloading, moving the FPU container and modules or when accessing FPU container roof.
WARNING
Protective gloves should be worn when handling metal parts in high temperatures. Failure to
wear gloves may result in burning or blistering of the skin upon contact.
WARNING
Protective gloves should be worn when handling metal parts in below freezing temperatures.
Failure to wear gloves may result in skin freezing to the metal upon contact and cause tearing
of the flesh when attempting to pull away from the metal.
WARNING
The FPU is NOT designed to be operated in contaminated NBC Environments. The FPU is
designed to operate outside an established NBC safety perimeter.
Do not operate the FPU in contaminated NBC environments. If possible, cease operation of
the FPU prior to an NBC event and do the following:
1. Close and secure all doors. External surfaces of the FPU Container are CARC
painted and can be decontaminated; however, whenever possible avoid
contamination of the internal areas of the FPU Container System.
2. Decontaminate the exterior surfaces of the FPU in accordance with FM 3-5. Only
Qualified NBC NCO’s should check for residual contamination before opening the
container.
3. Remain in MOPP 4 posture when opening the doors and have the NBC NCO check
for contamination on interior surfaces.
4. If thorough decontamination is required, refer to NBC NCO and FM 3-5 for
procedures.

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GENERAL WARNINGS
HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb.
HEAVY PARTS - heavy object pinning human figure against wall shows that heavy, moving parts present
a danger to life or limb.
HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm.
HEAVY PARTS - foot with heavy object on top shows that heavy parts can crush and harm.
SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a danger for slipping or
falling.
HEAVY OBJECT - human figure stooping over heavy object shows physical injury potential from
improper lifting technique.
ELECTRICAL - electrical wire to arm with electricity symbol running through human body shows that
shock hazard is present.
ELECTRICAL - electrical wire to hand with electricity symbol running through hand shows that shock
hazard is present.
CRYOGENIC - hand in block of ice shows that the material is extremely cold and can injure human skin
or tissue.
FIRE - flame shows that a material may ignite and cause burns.

BOH-PM-16-1
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i
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS)
EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL)
BOH FPU Field Pack-up Units
REPORTING ERRORS & IMPROVEMENTS
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. Please let us know if you find any mistakes or if you know of a way to improve the
procedures. You may send in your recommended changes by E-mail directly to: [e-mail]. A reply will
be furnished directly to you.
TABLE OF CONTENTS WP Sequence No.
WARNING SUMMARY ............................................................................................................................................................a
HOW TO USE THIS MANUAL................................................................................................................................................iii
CHAPTER 1 – INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
General Information.................................................................................................................................................0001 00
Theory of Operation.................................................................................................................................................0002 00
Equipment Characteristics, Components and Accessories.......................................................................................0003 00
Equipment Data Labels, Identifications, Markings, and Airlift Certification................................................................0004 00
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CHAPTER 2 – OPERATOR INSTRUCTIONS
Preparation for Movement........................................................................................................................................0005 00
Operation of FPU Containers...................................................................................................................................0006 00
Operation of Bulk Storage Aids................................................................................................................................0007 00
Operation of Parts Storage Aids...............................................................................................................................0008 00
Operation of Bulk Storage Module ...........................................................................................................................0009 00
Operation of FPU Standard Storage Modules..........................................................................................................0010 00
Operation under Unusual Conditions .......................................................................................................................0011 00
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CHAPTER 3 - TROUBLESHOOTING PROCEDURES
Introduction..............................................................................................................................................................0012 00
Troubleshooting Indexes..........................................................................................................................................0013 00
Troubleshooting Procedures....................................................................................................................................0014 00
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CHAPTER 4 – OPERATOR MAINTENANCE INSTRUCTIONS
Introduction to Preventative Maintenance Checks and Services (PMCS).................................................................0015 00
PMCS Table............................................................................................................................................................0016 00
Cleaning and Lubricating .........................................................................................................................................0017 00
FPU-20-3 Doors.......................................................................................................................................................0018 00
FPU-20-3 Folding Steps...........................................................................................................................................0019 00
Parts/Bulk Storage Aid Vertical Rack Frame............................................................................................................0020 00
Bulk Storage Aid Pallet ............................................................................................................................................0021 00
Bulk Storage Aid Pallet Ledge..................................................................................................................................0022 00
Standard Storage Modules ......................................................................................................................................0023 00
Bulk Storage Module................................................................................................................................................0024 00
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CHAPTER 5 – UNIT MAINTENANCE INSTRUCTIONS
FPU-20-3 Door Assemblies .....................................................................................................................................0025 00
FPU-20-3 Door Seals...............................................................................................................................................0026 00
FPU-20-3 Folding Steps...........................................................................................................................................0027 00
Parts/Bulk Storage Aid Vertical Rack Frame............................................................................................................0028 00
Parts Storage Aid Drawer Assembly........................................................................................................................0029 00
Parts Storage Aid Drawer Slide................................................................................................................................0030 00
Bulk Storage Aid Pallet ............................................................................................................................................0031 00
Bulk Storage Aid Pallet Ledge..................................................................................................................................0032 00
Removable Cradle (8 ft. compartment of the FPU-20-3)...........................................................................................0033 00
Removable Cradle Lock Device ..............................................................................................................................0034 00
FPU-20-3 Rear Roller Assembly..............................................................................................................................0035 00
Bulk Storage Module................................................................................................................................................0036 00
Bulk Storage Module Shelf Reposition.....................................................................................................................0037 00
Bulk Storage Module Bearing Replacement.............................................................................................................0038 00
Bulk Storage Module 8” Bin Kit ................................................................................................................................0039 00
Standard Storage Modules ......................................................................................................................................0040 00
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CHAPTER 6 – PARTS SUPPORTING INFORMATION
Introduction to Maintenance Allocation Chart (MAC)................................................................................................0041 00
Maintenance Allocation Chart (MAC) .......................................................................................................................0042 00
Introduction to Repair Parts List...............................................................................................................................0043 00
Repair Parts List (ECASL Configurations #1 - #5)....................................................................................................0044 00
Repair Parts List (FPU-20-3)....................................................................................................................................0045 00
Repair Parts List (Standard Modules) ......................................................................................................................0046 00
Repair Parts List (Bulk Storage Module) ..................................................................................................................0047 00
00 ECASL SYSTEMS
01 ECASL CONFIGURATIONS
0101 ECASL #1
0102 ECASL #2
0103 ECASL #3
0104 ECASL #4
0105 ECASL #5
02 FPU-20-3 CONTAINER
0201 Door Assembly
0202 Folding Steps
0203 Rear Roller Assembly
0204 Vertical Rack Frame
0205 Parts Storage Aids
020501 Drawer Assembly
0206 Bulk Storage Aids
020601 Pallets
020602 Pallet Ledges
0207 Removable Cradle
0208 Tie-Down Rings
0209 Wall Vent Kit
0210 Floor Riv-Nuts
03 STANDARD MODULES
0301 Module #26
0302 Module #23
0303 Module #22
0304 Module #21
0305 Module Drawers and Bearing Slide
04 BULK MODULE
0401 Bulk Module #3
040101 FPU Bulk Chassis
040102 Bulk Tray 1000 lb.
040103 8” Bulk Bin Adapter Kit
040104 Latch and Bearing Assemblies
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NSN Index...............................................................................................................................................................0048 00
Part Number Index...................................................................................................................................................0049 00
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REAR MATTER
BOH Product Warranty
HOW TO USE THIS MANUAL
This manual contains general information, operating instructions, Preventative Maintenance Checks and Services (PM CS), and
maintenance/repair instructions for the ECASL Systems.
Front matter consists of front cover, warning summary, title block, table of contents, "how to use this manual" pages, and
provides information on the ECASL Systems and their associated equipment. Chapter 1 provides equipment description
and data as well as the theory of operation. Chapter 2 provides instructions for operating under usual and unusual
conditions. Chapter 3 contains troubleshooting procedures authorized at the Operator and Unit level. Chapter 4 contains
Preventive Maintenance Checks and Services (PMCS) and Operator Maintenance Instructions. Chapter 5 contains Unit
Maintenance Instructions. Chapter 6 contains the Maintenance Allocation Chart (MAC); it also includes the Repair Parts List
that identifies parts unique to the operation and maintenance of the ECASL Systems.
Manual Organization and Page Numbering
This manual is divided into six major chapters that detail the topics mentioned above. Within each chapter are work
packages covering a wide range of topics. Each work package is numbered sequentially at page 1, and has its own page
numbering scheme that is independent of the page numbering used by other work packages. Each page of a work package
has a page number of the form "XXXX YY-ZZ", where "XXXX YY" is the work package number (e.g. 0010 00 is work
package 10) and "ZZ" represents the number of the page within that work package. Blank pages will be labeled “This page
was intentionally left blank”.
Finding Information
The Table of Contents permits the reader to quickly find information in the manual. The reader should start here first when
looking for a specific topic. The Table of Contents lists the topics contained within each chapter and the work package
sequence number where it can be found.
Types of notations
Warnings - Warnings are posted immediately prior to text covering any area that would present a situation that may result in
injury or death. Compliance is mandatory.
Cautions - Cautions will be found on the same page and preceding the text covering any area that would present a situation
that may result in damage to equipment.
Notes - Notes will precede text covering an area with the intent to alter normal procedures for unique situations or
equipment, or point out areas of special concern.

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BOH-PM-16-1
Chapter 1 Rev. 2.04 © 2017 BOH Environmental, LLC
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS)
EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL)
BOH FPU Field Pack-up Units
CHAPTER 1
INTRODUCTORY INFORMATION
WITH
THEORY OF OPERATION

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0001 00
BOH-PM-16-1
Chapter 1 Rev. 2.04 © 2017 BOH Environmental, LLC
0001 00-1
INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS)
EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL)
BOH FPU Field Pack-up Units
GENERAL INFORMATION
SCOPE
Equipment Covered
This technical manual contains instructions for the operation, preventative maintenance, Unit and Direct
Support corrective maintenance for the Expeditionary Containerized Authorized Stockage List (ECASL)
Systems and their associated equipment.
Type of Manual
This is an Operator, Unit and Direct Support, Operation and Maintenance Manual, including Repair Parts
List.
Equipment Name and Model Number
ECASL #1 configuration, which consists of:
•FPU-20-3
•½ Bulk Storage Aid
•Tie-down Rings (set of 8)
•Bulk Storage Module #3 (Quantity 2)
•Removable Cradle (Quantity 2)
ECASL #2 configuration, which consists of:
•FPU-20-3
•½ Bulk Storage Aid (Quantity 2)
•½ Bulk Storage Aid (Rear) (Quantity 2)
ECASL #3 configuration, which consists of:
•FPU-20-3
•½ Parts Storage Aid
•Tie-down Rings (set of 8)
•Module #21
•Module #22
•Module #23
•Module #26
•Removable Cradle (Quantity 2)

0001 00
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ECASL #4 configuration, which consists of:
•FPU-20-3
•½ Bulk Storage Aid
•½ Parts Storage Aid
•Module #21
•Module #22 (Quantity 2)
•Module #23
•Removable Cradle (Quantity 2)
ECASL #5 configuration, which consists of:
•FPU-20-3
•½ Bulk Storage Aid
•½ Parts Storage Aid
•Module #21
•Module #22
•Module #23
•Module #26
•Removable Cradle (Quantity 2)
Purpose of Equipment
The ECASL configurations each consist of an FPU-20-3 container with various inserts selected to
accommodate particular applications:
•ECASL #1: palletized bulk, floor-loaded bulk, and battery/POL bulk material
•ECASL #2: palletized bulk
•ECASL #3: small, medium, medium/large parts and bulk floor-loaded material
•ECASL #4: small, medium, medium/large parts material
•ECASL #5: small, medium, medium/large parts material and palletized bulk
These systems have the ability to operate in fixed facilities or field environments in either its uploaded or
downloaded configuration.

0001 00
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0001 00-3
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
If your FPU needs improvement, let us know. Send us a description of the recommended change to
[e-mail]. You, the user, are the only one who can tell us what you don't like about
your equipment. Let us know why you don't like the design or performance. We will send you a reply.
CORROSION PREVENTION AND CONTROL (CPC)
It is our understanding that Corrosion Prevention and Control (CPC) is a continuing concern for the
military. While corrosion is typically associated with rusting of metals, it can also include deterioration of
other material, such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these
materials may be a corrosion problem.
All units must adhere to their specific corrosion maintenance plan. At a minimum, equipment should be
inspected for corrosion on a quarterly basis (monthly if equipment is operated/stored in a high salt air
environment). If corrosion is discovered, consult your unit/installation corrosion control manager to
schedule repair. It is important that any corrosion problem with the FPU be reported so that the problem
can be corrected and improvements can be made to prevent the problem in the future.
PREPARATION FOR STORAGE OR SHIPMENT
All preventative maintenance checks and services should be performed on the FPU and its components
prior to any storage or shipment. Review chapter 4 WP 0015 00 and 0016 00.

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0002 00
BOH-PM-16-1
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0002 00-1
INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
FPU®SYSTEMS OPERATION MANUAL
(INCLUDING REPAIR PARTS)
EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL)
BOH FPU Field Pack-up Units
THEORY OF OPERATION
SYSTEM DESCRIPTION
The Expeditionary Containerized Authorized Stockage List (ECASL) is a durable storage and transport
system capable of rapidly mobilizing material. Each of the five configurations is specially configured to
accommodate various size materials. The FPU-20-3 containers (20’L x 8’W x 8’H) are side-load
containers with bi-fold doors and have a maximum gross weight of 37,000 lbs. It can be transported by
standard material handling equipment but have been specifically designed for direct load on to the Heavy
Expanded Mobility Tactical Truck with a load handling system (HEMTT-LHS), Palletized Loading System
(PLS) and PLS trailer without the use of a PLS Flatrack. The FPU-20-3 is also ISO Certified and CSC
Safety Approved and can be stacked nine high onboard commercial or MSC container ships. The
ECASL systems come in two color variations: Forest Green and Desert Sand.
This ECASL manual will cover the FPU-20-3 along with its specially configured storage aids including the
½ bulk storage aid, ½ bulk storage aid (rear), ½ parts storage aid, tie-down rings, bulk storage modules,
standard cabinet modules and removable cradles.
CONTAINER ORIENTATION
When facing the side of the container with the bail bar to your right, this represents the curb side of the
containers. The opposite side is the road side.
ECASL Configuration #1
CURB SIDE
REAR
ROAD SIDE
ROAD SIDE
REAR
FRONT OR
BAIL BAR END
CURB SIDE

0002 00
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0002 00-2
ECASL Configuration #2
ECASL Configuration #3
CURB SIDE
REAR
ROAD SIDE
ROAD SIDE
REAR
FRONT OR
BAIL BAR END
CURB SIDE
CURB SIDE
REAR
ROAD SIDE
ROAD SIDE
REAR
FRONT OR
BAIL BAR END
CURB SIDE

0002 00
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0002 00-3
ECASL Configuration #4
ECASL Configuration #5
END OF WORK PACKAGE
CURB SIDE
REAR
ROAD SIDE
ROAD SIDE
REAR
FRONT OR
BAIL BAR END
CURB SIDE
CURB SIDE
REAR
ROAD SIDE
ROAD SIDE
REAR
FRONT OR
BAIL BAR END
CURB SIDE

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