BONELESS GRILLS BG01 User manual

Please save these instructions. You must read this manual before operating your grill
OWNER’S MANUAL
BG01 and BG02

Copyright 2015 Boneless Grills, LLC.
All rights reserved. Duplication without written
consent is strictly prohibited. Boneless Grills™
is registered trademark. Due to continuous
improvement programs, all models, operations,
and/or specifications are subject to change
without prior notice.

3
WELCOME
First, we would like to thank you for choosing a Boneless Grills product. From this moment
you are a new member of our exclusive family. Our main goal is to serve you the most new
and exciting BBQing experience through our commitment to innovation and quality.
Likewise we encourage you to read the entirety of this manual both for safety reasons and
to improve the flavor of your meals.
Please, don’t forget to register your new grill (you can find your ID card attached here) at
www.bonelessgrills.com to enjoy the extended warranty and the private advantages
only for members.
WARNING!
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causing property damage, personal injury or loss of life.
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or any other appliance.
Contact information
For customer service, please contact your authorized dealer immediately. If you need additional information and/or
assistance, please contact:
Boneless Grills Customer Service Department
700 N VALLEY ST SUITE B
Anaheim, CA 92810

4
ID CARD

OWNER’S MANUAL BG01-BG02
5
Table of Contents
1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1. Placement and location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2. Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4. Precautions regarding children and pets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1. Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2. Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Using your barbecue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1. Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2. Grilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3. Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4. How it works? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1. Automatic grilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2. Grill Stones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
$ODUPVDQGQRWLȴFDWLRQV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.4. Remote Control Boneless App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5. Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6. Your Boneless Grills....................................................................18
7. Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6
1. Safety instructions
1.1. Placement and location
ȏThis grill is designed for outdoor use only.
ȏNever locate this appliance in an enclosed room, under a sealed overhead structure, or in any type
of enclosed area such as a garage, shed, or breezeway. Keep clear of trees and shrubs.
ȏDo not place this grill under or near windows or vents that can be opened into your home.
ȏThis grill isn’t intended for installation in or on recreational vehicles or boats.
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and gasoline.
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plastic items.
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ȏKeep the grill protected from adverse weather, including rain and high winds. Covers are available
that have been specially designed for the Boneless Grills.
IMPORTANT: This is an outdoor appliance. If used indoors, toxic fumes will accumulate and
cause serious bodily injury or death. Ensure your grill is positioned safely away from anything
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1.2. Set-up
ȏIt is completely forbidden to light the barbecue without the basalt stones placed on the brackets.
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ȏBefore you start cooking, clean the entire grill thoroughly with hot, soapy water. This is necessary
to remove residual solvents, oil and grease used in the manufacturing process. The grates should
also be thoroughly cleaned in the same manner.
ȏThis pellet appliance is designed and approved for palletized, all natural, wood fuel only. Any other
type of fuel (charcoal, gas, etc.) burned in this appliance will void the warranty.
ȏUse only all natural wood pellets designed for burning in grills. Do not use fuel labeled as having additives.
ȏThis barbecue requires a 110 Volt 60Hz 5amp, 3 prong grounded plug.
ȏThe electrical cord installed on your grill is equipped with a three-prong (grounding) plug for your
protection against shock hazard and should be plugged directly into a properly grounded three-
prong receptacle. Do not cut or remove the grounding prong from this plug.
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or when not in use.

OWNER’S MANUAL BG01-BG02
7
ȏKeep any electrical supply cord away from any heated surfaces.
ȏIf an external electrical source is utilized, this outdoor cooking appliance, when installed, must be
electrically grounded in accordance with the local codes or, in the absence of local codes with the
following:
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1.3. Operation
ȏDo not use grill for other than intended use.
ȏAlthough the barbecue can work automatically, we strongly recommend that you never leave the
grill unattended when in use.
ȏNever use the grill if the drip pan is not properly installed. The drip pan should be pushed all the
way to the rack located just under the grill. Fire can result from an improperly installed drip pan.
ȏKeep all electrical supply cords away from the heated areas of the grill.
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to any grate or hot surface until it has fully cooled.
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in personal injury.
ȏWhen using the grill, do not touch the grill rack or immediate surroundings as these areas become
extremely hot and can cause burns.
ȏOnly use dry pot holders and do not use a towel or other bulky cloth in place of pot holders. Moist
or damp pot holders used on hot surfaces can cause burns.
ȏDo not heat any unopened glass or metal container of food on the grill. Pressure may build up and
cause the container to burst, possibly resulting in serious personal injury or damage to the grill.
ȏDo not reach over your grill or any other surfaces when hot or in use.
ȏDo not handle the stone when it is hot, you will get burned!
ȏBe careful when the pellet hopper is full, the grill can become top heavy.
IMPORTANT: Do not repair or replace any part of the grill. A qualified technician should per-
form all service. Any repairs made by a non-Boneless Grills approved dealer technician will
void your warranty.
1.4. Precautions regarding children and pets
ȏNever leave children or pets unattended in the area where the grill is being used. Close supervision
of children or pets is necessary when any appliance is in use near children or pets.
ȏDo not store items of interest to children or pets around or below the grill.
ȏNever allow children or pets to sit or stand on any part of the grill.

8
2. Installation
During transport, the barbecue may have moved from its original position so that a visual in-
spection is required. Inspect the entire barbecue after removing the protective material. Report
immediately any damage to the dealer or seller. 7KHGDPDJHVX΍HUHGGXULQJWUDQVSRUWLV
not covered by the warranty.
Your box contains the following:
1 assembled grill body
2 Stainless Steel Cooking Grates
3 Stones
2 Liquids Trays
1 Multi Level Support
3 Meat temperature probes
1 Power cord
1 owner’s manual
1 unique ID card
When unpacking, please check the content in-
VLGHWKHER[DQGEHVXUHWKDW\RXFDQȴQGDOO
elements listed above.

OWNER’S MANUAL BG01-BG02
9
2.1. Unpacking
For the process of unpacking and installing your barbecue the presence of at least two people
will be needed. In this way it ensures that you can unpack and remove the barbecue from the
transportation pallet.
Follow these steps:
1. Remove the plastic clamps and open the wooden box that protects your barbecue. With the help
of another person unload it from the pallet with care.
2. Install the two mounting brackets for the volcanic stones supporting them as shown in the illus-
tration. No additional tool is needed to perform this operation. You can remove these brackets
and clean them whenever you want.
3. Install the two trays for liquids. You have to place them across the width of the grid, at the
ends. There is an area with guides for support. You can remove these brackets and clean them
whenever you want. Note the following illustration.
4. Handle your stones carefully! Contact with hard surfaces before, during, or after installation may
crack or develop hairline fractures in the stones. These fractures may expand over time and lead
to product failure.
5. Check the stones to be sure they are in perfect conditions. Put the three stones (for BG01 model,
and six for the BG02 model) on the brackets that you have previously installed.
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Remember it is mandatory putting the stones into the grill before to light your barbecue.
2.2. Connecting
It is very important that before you light your barbecue you have followed these instructions:
ȏCheck both inside and outside, and be sure that all is in the correct position as described above.
ȏRemove all traces of plastic or cardboard packaging.
ȏClean the entire grill thoroughly with hot, soapy water. This is necessary to remove residual
solvents, oil and grease used in the manufacturing process. The grates should also be thoroughly
cleaned in the same manner.
ȏConnect the power cord to the connector placed on the right side of the barbecue (remember
that it requires a 110 Volt 60Hz 5amp, 3 prong grounded plug).
Ʌ

10
3. Using your barbecue
3.1. Startup
Your Boneless Grills combines many unique features with time proven pellet-burning tech-
nology. Together they give you perfect control, quick, savory and absolutely fool-proof cooking
results every time.
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that they are completely dry).
2. Turn ON the switch placed on the right side; the barbecue will be in “STAND BY” mode.
3. Pressing the “ON” button on the touch screen activates the “Automatic Start-Up Procedure” that
sets the SET POINT to the minimum pre-heating temperature (140ºF).
3.2. Grilling
Select “Recipes” and feel like
a gourmet. If you choose this
option you will be able to
select between “Thickness” or
“Doneness” mode.
Put your food
inside the grill.
3b
2
Select one of the pro-
grams to start cooking:
Smoke, Smoke+
or Turbo.
3a
Adjusting the “SET POINT” you
can select the temperature you
desire to reach perfect cooking
(until 570ºF).
1SET POINT TEMP.
Introduce the desired temperature
(the allowed range
is from 180ºF to 500ºF)
CURRENT TEMP.
Shows the current
temperature of the grill.
SELECT MODE
You can select your
cooking mode.
ON/OFF
Starts and stops
the barbecue.
OPERATING TIME
Shows the time elapsed from
the startup of the current mode.

OWNER’S MANUAL BG01-BG02
11
3b 3b
DONENESS MODE THICKNESS MODE
4
FOOD
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kinds of food (ribs, beef,
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DONENESS
Select from very rare to
well done.
THICKNESS
Imput the thickness of the
food you are cooking.
TIME
Shows the time elapsed from the
beginning of the current mode.
TEMP
Shows the current temperature
of the grill.
TIP: In a BG02 you can cook with SINGLE or
DUAL way that is the two modules working with
different settings or with the same settings.
At this point you can relax and enjoy your free time while the Boneless Grills
works for you. When the meal is ready then your Boneless Grills will inform you.
But if you are looking for perfect cooking then you need to connect the meat
probes. To do that you only need to:
Open the hood Connect the probes
(up to 3 on BG01 and
up to 6 on BG02) to the
“HEAT CONTROL”.
Click each probe to each
food you are cooking.
On the touch screen select
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desired temperature.
This screen shows, for each
probe, booth the current
temperature and the desired
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for the food you are monitoring.

12
3.3. Shutdown
After you are done cooking and you have retrieved the food, you have to
press the “OFF” button on the touch screen.
If you clean your Boneless Grills after each service you will prolong its
lifetime. Remove all remaining pieces of food and clean any accumu-
lated fat from the inside of the barbecue. Remove the central screw
located at the bottom of the grill to drain the accumulated ash in the
burner vessel.
IMPORTANT: Don’t cover the barbecue until it has fully cooled.
Ʌ
TIP: Empty the pellets
to prevent accumula-
tion of moisture.
WARNING: Don’t touch the stones
because they are very hot!

OWNER’S MANUAL BG01-BG02
13
4. How it works?
4.1. Automatic grilling
Your Boneless Grill uses the “SELF COMBUSTION SYSTEM” (SCS), a
unique system to auto regulate the temperature inside the grill. Two
main components are involved in this process:
ȏA motorized steel auger that delivers the pellets to the burn gate at
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ȏA combustion fan that increases or decreases intensity automatically
The work of these two elements archives the desired temperature with
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the air circulating throughout the cooking area all combine to give you
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reviews each time you use it.
4.2. Grill Stones
The system consists of the combination of grill and volcanic stones
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ȏIndirect heat: Foods are cooked slowly through the ambient
temperature of the grill. The stone acts as a diffuser distributing
heat throughout the barbecue as evenly as possible. The recom-
mended cooking modes are: Smoke, Smoke + and Recipes.
ȏDirect heat: Food is cooked by direct heat from the cooking
chamber, which remains open due to the high temperature of the
stone. Recommended cooking Mode: Turbo. Use this mode for
food that needs less than 25 minutes of preparation.
ȏCooking stone: The food is placed directly on the stone. This
is used to cook more healthy foods or for food that could slip
through a traditional barbeque grate. Allowed cooking modes are:
Turbo and Recipes.
Ʌ
TIP: If the barbecue
doesn’t have enough
pellets in the hopper
then an alert message
will appear on the
touch screen.
TIP: To keep the
stones clean and in
good condition, just
flip them
every time you cook.
Direct heat is the most
natural way to clean a
volcanic stone, leaving
the surface perfectly
clean for the next use.

14
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(when connected to the same WIFI).
Here there are an examples of some messages:
4.4. Remote Control Boneless App
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company) to allow our users to control and monitor their barbecues from their mobile phones
(Android or iOS).
The Remote Control Boneless App allows you to cook remotely and control all functionalities that are
available on the touch screen. That means you will be able to:
ȏSet cooking programs
ȏCheck the status and temperature of the grill
ȏCheck the temperature of each probe
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probe alarm, error messages, etc.)
The App uses WiFi technology to connect with your Boneless Grill. We have developed two mobility
solutions for remote control:
MSG-01
“The food connected to Probe 1 has reached the
desired temperature. It is ready!”
MSG-02
Ȋ5HFLSHVSURJUDPLVȴQLVKHG7KHIRRGLVUHDG\ȋ
MSG-03
“Probe Meat disconnected”
MSG-04
“Probe Grill disconnected”
MSG-05
“Problem detected with ignition. Please Check
Hopper Pellets, Firepot and Reset Error!”

OWNER’S MANUAL BG01-BG02
15
Connecting to your barbecue through the
Boneless Grills WIFI generated for itself
(select the Boneless WIFI option). That
means no internet connection is required,
but you will need to stay within range of
the barbecue to continue controlling it.
The SSID is BONELESS_WIFI, the
password is your PRODUCT KEY that is
located in the ID CARD provided and the
security is WPA.
Connecting to our barbecue through your
Home WIFI.
You need to identify your SSID, your
password and the security protocol
used.
You can find more information
on our webpage
http://www.bonelessgrills.com
1
2

16
5. Maintenance and Cleaning
A few simple steps will ensure that your Boneless Grill will give you many years of service with
minimal effort.
Stainless Steel Surfaces
Stainless Steel surfaces can be cleaned with a soft cloth
and stainless steel polish.
Teflon® Coated Surfaces
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across the surface. It is easy and quick.
Grease Screws
At the bottom of the barbecue you can find three screws
that collect fat. Use a coin to turn them until you will be
able to extract them. For the different holes we can expel
fat, ashes or remains of food that can become deposited
on the bottom of the combustion chamber.
Cooking Grates
Use a wire brush to clean your cooking grates every time you
cook to provide years of durability.
Cooking Chamber
Brush off ash accumulation as needed. Use the Grease
Screws as described above.
Liquid Trays
Extract the liquid trays (they are made of Stainless Steel).
You only need to wash them with soap and running wa-
ter. The 316 Marine Grade guarantees that they never
will be rusty.
Multi-Level Support Stones
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wash with soap and running water.
Stones
Remember you don’t need to clean the stones. Every time
you finish cooking you only have to flip them over. The
next time you will cook the food remains from the previ-
ous cooking will be cleaned naturally.
IMPORTANT: Remember that you should only manipu-
late the stones when they are cool and the barbecue is
SRZHUHGR΍

OWNER’S MANUAL BG01-BG02
17
Firebox and Hood
Because the firebox is used to channel the fan-forced air into the burn grate, there is very little
maintenance to be done in this area. Occasionally, you may either vacuum or brush out any
build-up of ash or burn debris that has fallen below the burn grate. Brush off ash accumulation
as needed.
Igniter
Resistance is accessible from the bottom of the barbecue, just below the pellet hopper. To
get there we have to remove four screws that hold a security grid. We recommend cleaning it
once a year to ensure proper function. If you have any problem, please contact the technical
service of Boneless Grills.
Hopper
If the grill is stored outside during the rainy season, care should be taken to ensure that
water does not get into the pellet hopper. Wood pellets, when wet, expand greatly and will
jam you Auger.
Ʌ

18
6. Your Boneless Grills
The best way to be the perfect cooker is to know your Boneless Grills better than yourself.
Unit Weight: 194 lb. dry
Grilling surface: 19” x 26,1”
Total hopper capacity: 10 lb.
26,2“
38,4“
43,7”
Unit Weight: 240lb. dry
Grilling surface: 52” x 25”
Total hopper capacity: 50 lb.
52.5“
41,9”
47 ”
Heat Control
1 Grill probe
& 3 meat probes
Hydraulic System
Cover Hopper
Security
System Hopper
Auger stops
automatically when
hopper lid is open
2 Wheels
Lighting
Lamp
2 Cooking Grates
3 Stones
2 Liquid trays

OWNER’S MANUAL BG01-BG02
19
Components
Id Part Number Name Quantity
1 BG1000 Grill Lid 1
2 BG1100 Lid Handle 1
3 BG1200 Firepot 1
4 BG1300 Hopper pellet 1
5 BG1400 Auger 1
6 BG1500 Heat Control 1
7 BG1600 Touch Screen 1
8 BG1700 Meat Probes 3 / 6 *
9 BG1800 Grill Probe 1 / 2 *
10 BG1900 Wheels 2
11 BG2000 Carrying Handle 1
12 BG2100 Liquid Trays 2 / 4 *
13 BG2200 Multi-Level Support 1 / 2 *
14 BG2300 Cooking Grates 2 / 4 *
15 BG2400 Drain Holes Grill 3 / 6 *
16 BG2500 Electric Box 1
17 BG2600 Power Switch 1
18 BG2700 Stones 3 / 6 *
19 BG2800 Grease Screws 3 / 6 *
20 BG2900 Igniter 1 / 2 *
21 BG3000 Security System Hopper 1
22 BG3100 Hydraulic System Cover Hopper 1
23 BG3200 Interior Lighting Lamp 1
24 BG3300 Resistance Grid Access 1
25 BG3400 Screw Resistance Grid 4
26 BG3500 Screw Hopper Pellet Tank 10
*Note: For BG02 models.
Ʌ
Hydraulic System

20
7. Limited warranty
This Limited Warranty is extended to the original purchaser of a “BG01” or “BG02” unit manu-
factured after January 1, 2015 and installed for residential use in the United States and Canada.
Lifetime Stainless Steel
Boneless Grills only works with the best materials, so we offer lifetime corrosion warranty on
all parts stainless steel AISI 316L Marine Grade.
2 Year for electric and electronic components
Boneless Grill uses an innovative technology that involves electrical and electronic compo-
nents; and is warranted against
5 Year other components
Quality is our leitmotiv so we offer 5 year warranty for the remainder of the components (other
than stainless steel and non-electronic)
This Limited Warranty is based on normal domestic use and service of the grill. This Limited
Warranty is void if this grill is used in commercial applications.
Duration
This Limited Warranty coverage begins on the original date of purchase and proof of date of
purchase, or copy of original bill of sale, is required to validate the warranty. Repair or replace-
ment of the Boneless Grills parts does not extend this Limited Warranty beyond the two (2)
years or five (5) years from date of purchase (except lifetime corrosion warranty on all parts
stainless steel AISI 316L Marine Grade)
Genuine parts
This Limited Warranty is void if Boneless Grills (the “Manufacturer”) or its designated repre-
sentative determines that the grill has been subjected to damage or failure due to installation
of aftermarket parts that are not genuine Boneless Grills branded parts and accessories. Gen-
uine Boneless Grills brand parts and accessories are built to our highest standards of quality,
durability and performance, and they are designed to work with your grill to ensure optimal
performance and function.
Performance
In the event of a defect covered by this Limited Warranty, notify your Boneless Grills dealer
or Boneless Grills as soon as possible and use all reasonable means to protect the grill from
further damage. Upon receipt of a valid form of proof of purchase, a designated service repre-