BOON EDAM THT-100 Instruction Manual

THT-100
Full Height Turnstile
Operation, Installation and Maintenance Manual

1 Installation and Maintenance Manual
Version : 10//28/2011
Issue : THT-100-IMM-USA REV A6
TABLE OF CONTENTS
GENERAL INFORMATION................................................................................................... 3
1 Introduction................................................................................................................... 3
1.1 COPYRIGHT................................................................................................................................ 3
1.2 LIABILITY.................................................................................................................................... 3
1.3 PRODUCT MODIFICATIONS........................................................................................................... 3
1.4 PRODUCT OPTIONS..................................................................................................................... 4
1.5 ABBREVIATIONS.......................................................................................................................... 4
1.6 SYMBOLS ................................................................................................................................... 4
2 Product Safety............................................................................................................... 4
2.1 INSTALLATION AND MAINTENANCE SAFETY ................................................................................... 4
2.2 OPERATIONAL SAFETY................................................................................................................ 5
3 Product description ...................................................................................................... 6
3.1 GENERAL ................................................................................................................................... 6
3.2 SHIELD OPTIONS ........................................................................................................................ 7
3.3 BARRIER ASSEMBLY OPTIONS..................................................................................................... 8
3.4 CEILING PLATE........................................................................................................................... 8
3.5 ROTOR ARM OPTIONS ................................................................................................................ 9
3.6 ROTOR INFILL COVERS (OPTION) .............................................................................................. 10
3.7 TOP CHANEL COVER OPTIONS .................................................................................................. 10
3.8 CONTROL SYSTEM.................................................................................................................... 12
3.9 SPEED CONTROL UNIT .............................................................................................................. 13
4 Operating concept ...................................................................................................... 14
4.1 OPERATING FUNCTIONS ............................................................................................................ 14
4.2 ACCESS CONTROL SYSTEM (ACS)............................................................................................. 15
4.3 SECURITY ................................................................................................................................ 15
4.4 OPTIONAL AND CONFIGURATION FEATURES ............................................................................... 16
INSTALLATION .................................................................................................................. 19
5 Installation procedure................................................................................................. 19
5.1 PACKAGING AND CRATING......................................................................................................... 19
5.2 TOOL AND MANPOWER LIST ...................................................................................................... 20
5.3 BOLT TORQUE SPECIFICATIONS ................................................................................................ 20
5.4 ANCHOR TECHNIQUES .............................................................................................................. 20
5.5 ANCHOR LOCATIONS................................................................................................................. 21
5.6 FLOOR LAYOUT......................................................................................................................... 22
5.7 MECHANICAL ASSEMBLY ........................................................................................................... 23
5.8 ELECTRICAL INSTALLATION........................................................................................................ 30
5.9 MAIN CONTROL BOX................................................................................................................. 31
5.10 CONFIGURATION....................................................................................................................... 34
5.11 GENERAL ................................................................................................................................. 35
5.12 TIME OUT RELAY ADJUSTMENT ................................................................................................. 35
5.13 SPEED CONTROL ADJUSTMENT (OPTIONAL) .............................................................................. 35
6 Parts Overview ............................................................................................................ 36
6.1 THT100- EXPLODED VIEW ....................................................................................................... 36
Safety INSPECTIONS and MAINTENANCE ...................................................................... 37
7 Safety Inspections ...................................................................................................... 37
7.1 DAILY INSPECTION.................................................................................................................... 37
8 Maintenance ................................................................................................................ 37
8.1 WEEKLY CLEANING................................................................................................................... 37
8.2 SEMI-ANNUAL PLANNED MAINTENANCE ..................................................................................... 37
8.3 MAINTENANCE CHECKLIST......................................................................................................... 39
9 Troubleshooting.......................................................................................................... 40

THT-100 2
Boon Edam Inc.
402 McKinney Parkway Version: Rev A6 10/28//2011
Tel. [phone] fax [phone] Issue: THT-100-IMM-USA
9.1 CONTROL BOX AND MAIN CONTROL BOARD............................................................................... 40
9.2 TOP CHANNEL MECHANISM....................................................................................................... 40
9.3 ROTOR ASSEMBLY AND FRAME ................................................................................................. 40
TECHNICAL SPECIFICATIONS ......................................................................................... 41
10 Technical specifications............................................................................................. 41
10.1 CONTROL................................................................................................................................. 41
10.2 SOLENOIDS .............................................................................................................................. 41
10.3 COMPLETE BARRIER ................................................................................................................. 41
APPENDICES ..................................................................................................................... 42
11 Appendices ................................................................................................................. 42
11.1 SPARE PART LIST ..................................................................................................................... 42
11.2 ELECTRICAL SCHEMATICS......................................................................................................... 43
11.3 THT100- TANDEM UNIT............................................................................................................ 44
11.4 TASTG –CURVED SHIELD TANDEM UNIT.................................................................................. 45
11.5 THT-100TL –TANDEM UNIT..................................................................................................... 45
Enclosures......................................................................................................................... 46

3 Installation and Maintenance Manual
Version : 10//28/2011
Issue : THT-100-IMM-USA REV A6
GENERAL INFORMATION
1 Introduction
This manual is written for the service and installation engineer, it provides information about:
•Operating the Product
•Installing the Product
•Electrical characteristics of the Product
•Maintenance on the Product
Please read this manual carefully, it contains information that will assist you with all aspects of
installation and maintenance, including operation of electrical parts, so that a long and useful
machine life can be achieved.
This manual has been written with the maximum care and attention. Nevertheless, if certain
parts are unclear to you or contain errors, you can contact the Boon Edam manufacturing
facilities.
Boon Edam Inc.
402 McKinney Parkway
Lillington North Carolina 27546
United States of America
T [phone]
F [phone]
Boo
n Edam B.V.
Ambachtstraat 4
1135 GG Edam
The Netherlands
T+31 (0)299 380808
F+31 (0)299 372859
Beijing Boon Edam Entrance
Technology Co. Ltd
No.10 Tong Ji Bei Lu
Beijing Economic & Technological
Development Area
Beijing 100176 China
T+86 (0)10 67877766
F+86 (0)10 67877805
1.1 Copyright
This manual was prepared and issued by Boon Edam. All rights are reserved. The information
in this manual is property of Boon Edam. Disclosure of this information or any part of it to third
parties is not permitted, except with prior and express written permission of Boon Edam.
1.2 Liability
The product is designed, tested and produced in accordance with strict international regulations.
Correct operation can only be assured when regular maintenance is undertaken annually
(subject to frequency of use) by Boon Edam or an approved agent. For replacement, original
parts should be used, so that a correct operation is guaranteed. The warranty on the product will
end prematurely if the product is installed or maintained by unapproved engineers.
1.3 Product modifications
Boon Edam makes every effort to ensure that this manual is reviewed whenever significant
changes are made to the design. However, Boon Edam has the reserved rights to improve
products without notice. Therefore it is possible that the installed products show some
differences with the description in this manual.

THT-100 4
Boon Edam Inc.
402 McKinney Parkway Version: Rev A6 10/28//2011
Tel. [phone] fax [phone] Issue: THT-100-IMM-USA
1.4 Product options
The options of the product are marked with an asterisk (*) in the text of this manual. The options
that are actually included on the product manufactured are mentioned on the drawing list of the
enclosed drawing.
1.5 Abbreviations
•
FL Fail Lock
•
ACS Access Control System
•
FS Fail Safe
•
N.C. Normally Closed
•
FL/FS Fail Lock Entry Fail Safe Exit
•
N.O. Normally Open
•
NE No Exit
•
MCB Main Control Board
•
CW Clock-Wise Rotation
•CCW Counter Clock-Wise Rotation
•
I/O Input/Output
•JP Jumper (Control Board)
1.6 Symbols
Warnings and cautions
WARNING!
Risk of personal injury or loss of life.
CAUTION!
The material may be damaged or the operation of the product affected.
2 Product Safety
2.1 Installation and maintenance Safety
WARNING!
Switch off the power supply of the product before working on the product.
WARNING!
When the power supply cannot be switched off, service and maintenance
activities are to be undertaken only by trained engineers fully aware of potential
danger involved.
WARNING!
Be aware and avoid contact with moving parts.
WARNING!
Check that all safety devices and systems are fully operational after installation
of the product or after maintenance has been carried out.

5 Installation and Maintenance Manual
Version : 10//28/2011
Issue : THT-100-IMM-USA REV A6
WARNING!
It is not allowed to make changes or switch off any safety features without
authorization from Boon Edam.
WARNING!
Make sure that the dynamic and static forces are within the permissible values.
See Safety Instruction for further details.
CAUTION!
The material may be damaged or the operation of the product affected if the
installation procedure is not followed correctly.
CAUTION!
Some of the electronic components in the products covered by this manual
contain Electro Static Discharge (ESD) sensitive devices. It is highly
recommended that service and maintenance engineers follow the ESD
guidelines and procedures when handling such devices.
2.2 Operational Safety
WARNI
NG!
Any children or minors using the product must be supervised and
accompanied by a responsible adult. Boon Edam does not accept any liability
if this rule is not enforced.
WARNING!
This product should not be considered as a playground.

THT-100 6
Boon Edam Inc.
402 McKinney Parkway Version: Rev A6 10/28//2011
Tel. [phone] fax [phone] Issue: THT-100-IMM-USA
3 Product description
3.1 General
The THT-100 Full Height Turnstile is available in a variety of models and configurations
consisting of a central rotor assembly, Shield Assembly, Barrier and Top Channel Mechanism.
The rotor assembly turns on a central axis preventing passage through the Barrier while
allowing authorized entry/exit through the Shield Assembly passage of the turnstile. Size of the
turnstile can vary but is typically small enough to discourage two persons passing the THT-100.
The typical sizes of a 25” (50cm) width rotor arm, result in a capacity of 25 to 30 persons per
minute in one direction, depending on the authorization system chosen.
A variety of surface finishes are available in galvanized, powder coat and stainless steel,
aluminium anodized and even a combination of metals such as aluminium and stainless steel
together.
All described components are provided in the THT-100 unless otherwise noted with an asterisk
(*) as optional equipment or versions. The THT-100 is a manually operated product,
actuated/controlled by an integrated Main Control Board (MCB) located in the Top Channel
Assembly Mechanism.
Figure 3-1: THT-100

7 Installation and Maintenance Manual
Version : 10//28/2011
Issue : THT-100-IMM-USA REV A6
3.2 Shield Options
The THT 100 can be configured in a variety of Shield Assembly options. The following shield
options are commonly available.
Figure 3-2: (A) StandardShield and (B) Optional Shield with Lexan Pannels
A - Standard
Shield
B - Shield w/Lexan Pannels

THT-100 8
Boon Edam Inc.
402 McKinney Parkway Version: Rev A6 10/28//2011
Tel. [phone] fax [phone] Issue: THT-100-IMM-USA
3.3 Barrier Assembly Options
The THT 100 can be configured with a variety of Barrier Assembly options. The following
Barriers are commonly available. Barrier Bars may vary in finish and material depending upon
order.
Figure 3-3. (A) Standard Barrier, (B) Optional Barrier with Horizontal Strips and
(C) Optional Barrier Lexan Panels with Barrier Bars
3.4 Ceiling Plate
The Ceiling Plate consists of a flat angled sheet material (in matching finish) which is fixed
between the Top Channel Assembly and the Barrier.
Figure 3-4. Ceiling Plate Exploded View
A -
Standard
B – Horizontal Strips C – Bars W/Lexan Pannels
Ceiling Plate

9 Installation and Maintenance Manual
Version : 10//28/2011
Issue : THT-100-IMM-USA REV A6
3.5 Rotor Arm Options
The THT 100 can be configured with a variety of Rotor Arm assembly options. The following
Rotors are commonly available.
Figure 3-5. Standard Rotor Arms, (Powder Coat, Stainless or Galvanized)
Other possible Options include:
Figure 3-6. Optional Rotor Arms, (CSTG and EL and ASTG)
A - CSTG B - EL C - ASTG