Bosch PS20 Assembly instructions

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Operating/SafetyInstructions
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PS20
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Read all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury. The term "power tool"
in all of the warnings listed below refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
SAVETHESEINSTRUCTIONS
Work area safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric
shock.
When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric
shock.
Do not use AC only rated tools with a DC
power supply. While the tool may appear to
work, the electrical components of the AC
rated tool are likely to fail and create a
hazard to the operator.
If operating the power tool in damp
locations is unavoidable a Ground Fault
Circuit Interrupter (GFCI) must be used to
supply the power to your tool. GFCI and
personal protection devices like electrician's
rubber gloves and footwear will further
enhance your personal safety.
Personal safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
Use safety equipment. Always wear eye
protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
Avoid accidental starting. Ensure the
switch is in the off-position before
plugging in. Carrying power tools with your
finger on the switch or plugging in power
tools that have the switch on invites
accidents.
Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unexpected
situations.
Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can
be caught in moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of these devices can reduce dust-
related hazards.
-2-

Keep handles dry, clean and free from oil
and grease. Slippery hands cannot safely
control the power tool.
Power tool use and care
Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was
designed.
Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
Use the power tool, accessories and tool
bits etc., in accordance with these
instructions and in the manner intended
for the particular type of power tool,
taking into account the working
conditions and the work to be performed.
Use of the power tool for operations different
from those intended could result in a
hazardous situation.
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control.
Battery tool use and care
Ensure the switch is in the off position
before inserting battery pack. Inserting the
battery pack into power tools that have the
switch on invites accidents.
Recharge only with the charger specified
by the manufacturer. A charger that is
suitable for one type of battery pack may
create a risk of fire when used with another
battery pack.
Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and
fire.
When battery pack is not in use, keep it
away from other metal objects like paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a
connection from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If
contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Service
Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be
misplaced or pinched or safety guard
return springs may be improperly
mounted. Certain cleaning agents such as
gasoline, carbon tetrachloride, ammonia, etc.
may damage plastic parts.
SAVETHESEINSTRUCTIONS
-3-

Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tools may contact
hidden wiring. Contact with a "live" wire will
make exposed metal parts of the tool "live"
and shock the operator.
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control.
Do not drill, fasten or break into existing walls
or other blind areas where electrical wiring
may exist. If this situation is unavoidable,
disconnect all fuses or circuit breakers
feeding this worksite.
Always hold the tool with both hands. If
the bit jams two hands will give you
maximum control over torque reaction or
kickback.
Always wear safety goggles or eye
protection when using this tool. Use a
dust mask or respirator for applications
which generate dust.
Secure the material being drilled. Never
hold it in your hand or across legs.
Unstable support can cause the drill bit to
bind causing loss of control and injury.
Disconnect battery pack from tool or
place the switch in the locked or off
position before making any assembly,
adjustments or changing accessories.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
Position yourself to avoid being caught
between the tool or side handle and walls
or posts. Should the bit become bound or
jammed in the work, the reaction torque of
the tool could crush your hand or leg.
If the bit becomes bound in the
workpiece, release the trigger
immediately, reverse the direction of
rotation and slowly squeeze the trigger to
back out the bit. Be ready for a strong
reaction torque. The drill body will tend to
twist in the opposite direction as the drill bit is
rotating.
Do not grasp the tool or place your hands
too close to the spinning chuck or drill
bit. Your hand may be lacerated.
When installing a bit, insert the shank of
the bit well within the chuck. If the bit is
not inserted deep enough, the grip of the
chuck over the bit is reduced and the loss of
control is increased. After bit insertion, pull
on bit to ensure it is locked.
Do not use dull or damaged bits and
accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid
contact with skin and use proper
protective gloves when grasping the bit
or accessory. Accessories may be hot after
prolonged use.
Check to see that keys and adjusting
wrenches are removed from the drill
before switching the tool "ON". Keys or
wrenches can fly away at high velocity
striking you or a bystander.
Do not run the drill while carrying it at
your side. A spinning drill bit could become
entangled with clothing and injury may result.
Some dust created by
power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specially
designed to filter out microscopic particles.
-4-

Battery/Charger
Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery pack, and (3)
product using battery.
Use only the charger which accompanied
your product or direct replacement as
listed in the catalog or this manual. Do not
substitute any other charger. Use only Bosch
approved chargers with your product. See
Functional Description and Specifications.
Do not disassemble charger or operate the
charger if it has received a sharp blow,
been dropped or otherwise damaged in any
way. Replace damaged cord or plugs
immediately. Incorrect reassembly or damage
may result in electric shock or fire.
Do not recharge battery in damp or wet
environment. Do not expose charger to rain
or snow. If battery case is cracked or
otherwise damaged, do not insert into
charger. Battery short or fire may result.
Charge only Bosch approved rechargeable
batteries. See Functional Description and
Specifications. Other types of batteries may
burst causing personal injury and damage.
Charge battery pack in temperatures above
+32 degrees F (0 degrees C) and below
+113 degrees F (45 degrees C). Store tool
and battery pack in locations where
temperatures will not exceed 120 degrees F
(49 degrees C). This is important to prevent
serious damage to the battery cells.
Battery leakage may occur under extreme
usage or temperature conditions. Avoid
contact with skin and eyes. The battery
liquid is caustic and could cause chemical
burns to tissues. If liquid comes in contact with
skin, wash quickly with soap and water. If the
liquid contacts your eyes, flush them with water
for a minimum of 10 minutes and seek medical
attention.
Place charger on flat non-flammable
surfaces and away from flammable
materials when re-charging battery pack.
The charger and battery pack heat during
charging. Carpeting and other heat insulating
surfaces block proper air circulation which may
cause overheating of the charger and battery
pack. If smoke or melting of the case are
observed unplug the charger immediately and
do not use the battery pack or charger.
Use of an attachment not recom-
mended or sold by Bosch may result in a
risk of fire, electric shock or injury to
persons.
Battery Care
When batteries are not in nails, screws, keys, etc. Fire or injury may
tool or charger, keep them result.
away from metal objects. For example, to DO NOT PUT BATTERIES INTO FIRE OR
protect terminals from shorting DO NOT EXPOSE TO HIGH HEAT. They may
place batteries in a tool box or pocket with explode.
-5-

Battery Disposal
Do not attempt to disas-
semble the battery or
remove any component projecting from
the battery terminals. Fire or injury may
result. Prior to disposal, protect exposed
terminals with heavy insulating tape to
prevent shorting.
LITHIUM-ION BATTERIES
If equipped with a lithium-ion battery, the battery
must be collected, recycled or disposed of in
an environmentally sound manner.
"The EPA certified RBRC
Battery Recycling Seal on the
lithium-ion (Li-ion) battery
indicates Robert Bosch Tool
Corporation is voluntarily
participating in an industry
program to collect and recycle these batteries
at the end of their useful life, when taken out
of service in the United States or Canada. The
RBRC program provides a convenient
alterative to
placing used Li-ion batteries into the trash or
the municipal waste stream, which may be
illegal in your area.
Please call 1-800-8-BATTERY for information
on Li-ion battery recycling and disposal
bans/restrictions in your area, or return your
batteries to a Skil/Bosch/Dremel Service
Center for recycling. Robert Bosch Tool
Corporation's involvement in this program is
part of our commitment to preserving our
environment and conserving our natural
resources."
-6-

IMPORTANT:
and learn their meaning.
tool better and safer.
Symbol Name
V Volts
A Amperes
Hz Hertz
W Watt
kg Kilograms
min Minutes
S
O
no
.../min
0
1,2,3 ....
I, II, III,
"X.,
"X.,
[]
@
®
Some of the following symbols may be used on your tool. Please study them
Proper interpretation of these symbols will allow you to operate the
Designation/Explanation
Voltage (potential)
Current
Frequency (cycles per second)
Power
Weight
Time
Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
No load speed Rotational speed, at no load
Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute
Off position Zero speed, zero torque...
Selector settings Speed, torque or position settings.
Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Li-ion RBRC seal Designates Li-ion battery recycling
program
Q Q This symbol designates j_
This symbol designates that this tool is listed to ,,
that this tool is listed by C Canadian Standards by
Underwriters Laboratories. Underwriters Laboratories.
i_ This symbol designates
that this tool is listed by
the Canadian Standards
Association.
This symbol designates that
this tool is listed by
Underwriters Laboratories,
and listed to Canadian
Standards by Underwriters
Laboratories.
This symbol
designates
that
this tool
complies
to NOM
Mexican
Standards.
-7-

I__ Disconnect battery pack from tool or place the switch in the locked or off
position before making any assembly, adjustments or changing
accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.
Cordless Drill/Driver
VENTILATION
OPENINGS
CLUTCH FORWARD/REVERSING
LOCKING BUTTON& TRIGGERLOCK
SLEEVE
VARIABLESPEED
TRIGGERSWITCH
BUILTIN RELEASETABS
WORKLIGHT
BATTERY
PACK
Model number PS20
Voltage rating 10.8V/12V = MAX
No load speed no 0-500/min
Charge time 30 minutes
Maximum Capacities
Chuck size 1/4" Hex-shank
Drilling Wood 1/2" (13 mm)
Screw Sizes 1/4" (6 mm)
Battery pack BAT411
Charger BC430
Voltage rating 120 V ,'_ 60 Hz
-8-

The Bosch model PS20 Cordless Drill/Driver
has a chuck that accepts any 1/4" hex bit. The
low RPM capability of this model is not a
deficiency. On the contrary, low speed means
high torque and high torque is a definite plus for
efficient drilling and driving. The low speed also
provides more control to prevent stripout of the
screw and damage to the work surface.
INSERTING AND REMOVING ACCESSORIES
To avoid loss of control,
ensure bit is locked in chuck
by pulling on bit after it has been inserted.
Your tool is equipped with a quick release
chuck. To insert an accessory, simply pull
locking sleeve forward, insert desired accessory
into chuck until the locking sleeve retracts
automatically, locking the bit (Fig. 2).
To remove an accessory, pull locking sleeve
forward and simply remove it from the chuck.
One inch bits should only be used along
with a bit holder as shown in figure 2.
TRIGGER CONTROLLED VARIABLE SPEED
Your tool is equipped with a variable speed
trigger switch. The tool speed can be controlled
from minimum to maximum nameplate rated
RPM by the pressure you apply to the trigger.
Apply more pressure to increase the speed and
release pressure to decrease speed (Fig. 1).
BRAKE
When the trigger switch is released it activates
the brake to stop the chuck quickly. This is
especially useful in the repetitive driving and
removal of screws.
FORWARD/REVERSING LEVER
&TRIGGER LOCK
Your tool is equipped with a forward/
reversing lever and trigger lock located above
the trigger (Fig. 3). This lever was designed for
-g-
changing rotation of the chuck, and for locking
the trigger in an "OFF" position to help prevent
accidental starts and accidental battery
discharge. For forward rotation, (with chuck
pointed away from you) move the lever to the
far left. For reverse rotation move the lever to
the far right. To activate trigger lock move
lever to the center off position.
Do not change direction of
rotation until the tool comes
to a complete stop. Shifting during rotation of
the chuck can cause damage tothe tool.
ADJUSTABLE CLUTCH
Your tool features 10 clutch settings. Output
torque will increase as the clutch ring, is
rotated from 1 to 10. The Drill ",lllu" position
will lock up the clutch to permit drilling and
driving heavyduty work (Fig. 4).
BUILT IN WORK LIGHT
Your tool is also equipped with a light that turns
on automatically when the switch is activated,
for better visibility when drilling/driving (Fig. 4).
CLUTCH
BUILTIN
WORKLIGHT

Operating Tips
You will extend the life of your bits and do
neater work if you always put the bit in
contact with the work before pulling the
trigger. During the operation, hold the tool
firmly and exert light, steady pressure. Too
much pressure at low speed will stall the tool.
Too little pressure will keep the bit from
cutting and cause excess friction by sliding
over the surface. This can be damaging to
both tool and bit.
DRILLING WITH VARIABLE SPEED
The trigger controlled variable speed feature
will eliminate the need for center punches in
hard materials. The variable speed trigger
allows you to slowly increase RPM. By using
a slow starting speed, you are able to keep
the bit from "wandering". You can increase
the speed as the bit "bites" into the work by
squeezing the trigger.
DRIVING WITH VARIABLE SPEED
Variable speed drills will double as a power
screwdriver by using a screwdriver bit in the
drill mode. The technique is to start slowly,
increasing the speed as the screw runs
down. Set the screw snugly by slowing to a
stop. Prior to driving screws, pilot and
clearance holes should be drilled.
FASTENING WITH SCREWS
The procedure shown in figure. 5 will enable
you to fasten materials together with your
Cordless Screwdriver without stripping,
splitting, or separating the material.
First, clamp the pieces together and drill the
first hole 2/3 the diameter of the screw. If the
material is soft, drill only 2/3 the proper length.
If it is hard, drill the entire length.
Second, unclamp the pieces and drill the
second hole the same diameter as the screw
shank in the first or top piece of wood.
Third, if a flat head screw is used, countersink
the hole to make the screw flush with the
surface. Then, simply apply even pressure
when driving the screw. The screw shank
clearance hole in the first piece allows the
screw head to pull the pieces tightly together.
FASTENING --_
WITH SCREWS
1. Drill2/3diameter and / "
2/3ofscrew length for
soft materials, full /
lengthforhard
miterials.
2. Drill same
diameter as
screw shank.
3. Countersink
same diameter
as screw head.
Apply a slight
even pressure
when driving
screws.
Screw
DRILL BITS
Always inspect drill bits for excessive wear.
Use only bits that are sharp and in good
condition.
TWIST BITS: Available with straight and
reduced shanks for wood and light duty metal
drilling. High speed bits cut faster and last
longer on hard materials.
CARBIDE TIPPED BITS: Used for drilling
stone, concrete, plaster, cement and other
unusually hard nonmetals. Use continuous
heaW feed pressure when employing carbide
tip bits.
DRILLING WOOD
Be certain workpiece is clamped or anchored
firmly. Always apply pressure in a straight line
with the drill bit. Maintain enough pressure to
keep the drill "biting".
When drilling holes in wood, twist bits can be
used. Twist bits may overheat unless pulled out
frequently to clear chips from flutes.
Use a "back-up" block of wood for work that is
likely to splinter, such as thin materials.
You will drill a cleaner hole if you ease up on
the pressure just before the bit breaks through
the wood. Then complete the hole from the
back side.
-10-

DRILLING METAL
There are two rules for drilling hard materials.
First, the harder the material, the greater the
pressure you need to apply to the tool. Second,
the harder the material, the slower the speed.
Here are a couple of tips for drilling in metal.
Lubricate the tip of the bit occasionally with
cutting oil except when drilling soft metals such
as aluminum, copper or cast iron. If the hole to
be drilled is fairly large, drill a smaller hole first,
then enlarge to the required size, it's often
faster in the long run. Maintain enough
pressure to assure that the bit does not just
spin in the hole. This will dull the bit and greatly
shorten its life.
DRILLING MASONRY
Soft materials such as brick are relatively easy
to drill. Concrete however, will require much
more pressure to keep the bit from spinning. Be
sure to use carbide tip bits for all masonry
work.
_ Before using an accessory,
be certain that its maximum
safe operating speed is not exceeded by the
nameplate speed of the tool. Do not exceed
the recommended wheel diameter.
RUNNING NUTS AND BOLTS
Variable speed control must be used with
caution for driving nuts and bolts with socket
set attachments. The technique is to start
slowly, increasing speed as the nut or bolt runs
down. Set the nut or bolt snugly by slowing the
drill to a stop. If this procedure is not followed,
the tool will have a tendency to torque or twist
in your hands when the nut or bolt seats.
IId[_l[,'1
INSERTING AND RELEASING
BATTERY PACK
Release battery pack from tool by pressing
on both sides of the battery release tabs and
pulldownward (Fig. 6).
To insert battery, align battery and slide
battery pack into tool until it locks into position.
Do not force. BMTERY
RELEASETABS
IMPORTANT CHARGING NOTES
1. The charger was designed to fast charge
the battery only when the battery
temperature is between 32°F (0°C) and
113°F (45°C). If the battery pack is too hot or
too cold, the charger will not fast charge the
battery. (This may happen if the battery pack
is hot from heavy use). When the battery
temperature returns to between 32°F (0°C)
and 113°F (45°C), the charger will
automatically begin charging.
2. A substantial drop in operating time per
charge may mean that the battery pack is
nearing the end of its life and should be
replaced.
a. Check for voltage at outlet by plugging
in some other electrical device.
b. Check to see if outlet is connected to a
light switch which turns power "off" when
lights are turned off.
c. Check battery pack terminals for dirt.
Clean with cotton swab and alcohol if
necessary.
d. If you still do not get proper charging,
take or send tool, battery pack and charger
to your local Bosch Service Center. See
"Tools, Electric" in the Yellow Pages for
names and addresses.
3. Remember to unplug charger during Note: Use of chargers or battery packs not
storage period, sold by Bosch will void the warranty.
4. If battery does not charge properly: -11-

CHARGER INDICATORS,
If the indicator lights are "OFF", the charger
is not receiving power from power supply
outlet.
1.4 .fthe0reenin0ic tori0htis
,, "ON", the charger is plugged in
but the battery pack is not
inserted, or the battery pack is fully charged
and is being trickle charged.
, If the green indicator light is
-_:- "BLINKING", the battery pack is
being fast-charged. Fast-
charging will automatically stop when the
battery pack is fully charged.
SYMBOLS AND MEANING
i,,1_. _)_} If the redindicatorlightis"ON',
the battery pack is too hot or
ST" cold for fast-charging. The
charger will switch to trickle charge, until a
suitable temperature is reached, at which
time the charger will switch automatically to
fast-charging.
[)_i _1 If the red indicat°r light is
.... BLINKING", the battery pack
cannot accept a charge or the
contacts of the charger or battery pack are
contaminated. Clean the contacts of the
charger or battery pack only as directed in
these operating instructions or those
supplied with your tool or battery pack.
CHARGING BATTERY PACK
Plug charger cord into your standard power
outlet, then insert battery pack into charger
(Fig. 7).
The charger's green indicator light will begin to
"BLINK". This indicates that the battery is
receiving a fast charge. Fast-charging will
automatically stop when the battery pack is
fully charged.
When the indicator light stops "BLINKING"
(and becomes a steady green light) fast
charging is complete.
The battery pack may be used even though
the light may still be blinking. The light may
require more time to stop blinking depending
on temperature. When you begin the
(B0430 30 MINUTE CHARGER)
charging process of the battery pack, a
steady red light could also mean the battery
pack is too hot or too cold.
The purpose of the green light is to indicate
that the battery pack is fast-charging. It does
not indicate the exact point of full charge.
The light will stop blinking in less time if the
battery pack was not completely discharged.
When charging several batteries in sequence,
the charge time may slightly increase.
When the battery pack is fully charged,
unplug the charger (unless you're charging
another battery pack) and slip the battery
pack back into the tool.
m
BATTERY
PACK
REDLIGHT
I
I
GREENLIGHT
-12-

Maintenance
Service
NO USER SERVICE-ABLE
PARTS INSIDE. Preventive
maintenance performed by unauthorized
personnel may result in misplacing of
internal wires and components which
could cause serious hazard. We recom-
mend that all tool service be performed by a
Bosch Factory Service Center or Authorized
Bosch Service Station. SERVICEMEN:
Disconnect tool and/or charger from power
source before servicing.
BATTERIES
Be alert for battery packs that are nearing
their end of life. If you notice decreased
tool performance or significantly shorter
running time between charges then it is time
to replace the battery pack. Failure to do so
can cause the tool to operate improperly or
damage the charger.
TOOL LUBRICATION
Your Bosch tool has been properly lubricated
and is ready for use.
D.C. MOTORS
The motor in your tool has been engineered
for many hours of dependable service. To
maintain peak efficiency of the motor, we
recommend it be examined every six
months. Only a genuine Bosch replacement
motor specially designed for your tool should
be used.
Cleaning
To avoid accidents, always
disconnect the tool and/or
charger from the power supply before
cleaning. The tool may be cleaned most
effectively with compressed dry air. Always
wear safety goggles when cleaning tools
with compressed air.
Ventilation openings and switch levers must be
kept clean and free of foreign matter. Do not
attempt to clean by inserting pointed objects
through opening.
_ Certain cleaning agents and
solvents damage plastic
parts. Some of these are: gasoline, carbon
tetrachloride, chlorinated cleaning solvents,
ammonia and household detergents that
contain ammonia.
lf an extension cord is
necessary, a cord with
adequate size conductors that is capable
of carrying the current necessary for your
tool must be used. This will prevent
excessive voltage drop, loss of power or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120 VOLT ALTERNATING CURRENT TOOLS
Tool's Cord Size in A.W.G. Wire Sizes in mm 2
Ampere
Rating
3-6
6-8
8-10
10-12
12-16
CordLengthinFeet
25 50 100 150
18 16 16 14
18 16 14 12
18 16 14 12
16 16 14 12
14 12
Cord Length in Meters
15 30 60 120
0.75075 15 25
0.75 1.0 2.5 4.0
0.75 1.0 2.5 4.0
1.0 2.5 4.0 --
-13-

_Veuillezlire et comprendretouteslesconsignes.Si onn'observepastoutesles
consignesd6critesci-dessous,il ya risquede chocelectrique,d'incendieet/oude
blessurescorporellesgraves. Danstoutesles raisesengardeci-dessous,leterme,, outil_lectroportatif>>se
rapporte_desoutilsbranch_ssurlesecteur(avecfil) ou_desoutilsailment,s parpiles(sansfil).
CONSERVEZCESCONSIGNES
Sdcuritddulieudetravail
Maintenez le lieu de travail propre et bien eclair&
Les risques d'accident sont plus _lev_s quand on
travaille dansun endroit encombr_ ousombre.
N'utilisez pasd'outils electroportatifs dansdes
atmospheresexplosives,commepar exempleen
presence de gaz, de poussieres ou de liquides
inflammables.Lesoutils_lectroportatifsproduisent
des_tincellesqui risquentd'enflammerlespoussi_res
oulesvapeurs.
Itloignezlesenfantsetlesvisiteursquandvousvous
servezd'unoutil electroportatif. Vousrisquezune
perledecontrOlesionvousdistrait.
Sdcuritddlectrique
Les fiches des outils electroportatifs doivent
correspondre_laprise. II nefaut absolumentjamais
modifierla fiche. N'utilisez pasd'adaptateurdeprise
avec des outils electroportatifs munis d'une fiche de
terre. Le risque de choc _lectrique est moindre si on
utilise une fiche non modifi_e sur une prise qui lui
correspond.
Itvitez tout contact du corps avec dessurfaces reliees
la terre tels que tuyaux, radiateurs, gazinieres ou
refrig6rateurs. Le risque de choc _lectriqueaugmente
si votre corps est reli__ laterre.
N'exposez pas les outils electroportatifs _ la pluie ou
I'humidit6. Sidel'eau p_n_tredans un outil
_lectroportatif, le risquede choc _lectriqueaugmente.
Nemaltraitezpas le cordon. Nevous enservez
jamais pour transporter I'outil electroportatif, pour le
tirer ou pour le d6brancher. Itloignez le cordon de la
chaleur, des huiles, des aretes coupantes ou des
pieces mobiles. Les cordons abfm_s ou emm_l_s
augmentent lesrisques dechoc _lectrique.
Si vous utilisezun outil electroportatif _ I'ext6rieur,
employez une rallonge con£ue pour I'ext6rieur. Ces
rallonges sont faites pour I'ext_rieur et r_duisent le
risquedechoc _lectrique.
N'utilisez pas un outil con£u uniquementpour le C.A.
sur une alimentation en C.C. M_me si I'outil semble
fonctionner, lescomposants _lectriquesd'un outil pr_vu
pour le C.A. tomberont probablement en panne et
risquentdecrier undangerpour I'utilisateur.
S'il est n6cessaire d'utiliser I'outil darts un lieu
humide, il faut I'alimenter par I'intermediaire d'un
disjoncteur differentiel de fuite _ la terre (DDFT).
L'emp]oi d'un DDFT et de dispositifs de protection
personnelle tels que gants et chaussures d'_lectricien
encaoutchoucam_liorent votre s_curit_ personnelle.
Sdcuritdpersonnelle
Restez concentre, faites attention _ce que vous
faites, et servez-vousdevotre bonsens Iorsquevous
utilisez un outil electroportatif. N'employez pas
d'outils electroportatifs quandvous _tes fatigu6 ou
sous I'emprise de drogues, d'alcool ou de
medicaments. Quand on utilise des outils
_lectroportatifs, il suffit d'un moment d'inattention pour
causerdes blessurescorporellesgraves.
Utilisez desequipements desecurit& Porteztoujours
une protection oculaire. Si les conditions le
demandent, il faut porter un masque _ poussi_re, des
chaussures de s_curit_ antid_rapantes, un casque de
chantier ou une protection auditive pour r_duire le
risque deblessure corporelle.
Itvitez les d6marrages intempestifs. Assurez-vous
que I'interrupteuresten position arr6t (OFF) avantde
brancher I'outil. Transporter un outil _lectroportatif
avec le doigt sur la g&chette ou le brancher quand
I'interrupteur est en position "marche" (ON) pr_sente
des risquesd'accident.
Enlevez routes les cles de reglage avant de mettre
I'outil electroportatif en marche. Si on laisse une cl_
sur une piece tournante de I'outil _lectroportatif, il y a
risque deblessure corporelle.
Ne vouspenchezpas. Conserveztoujours unebonne
assise et un bon equilibre. Ceci vous permettra de
mieux maftriser I'outil _lectroportatif dansdes situations
inattendues.
Habillez-vousde maniere appropriee. Ne portezpas
de v6tements amples ou de bijoux. Attachez les
cheveux longs. N'approchez pas les cheveux, les
v6tements ou les gants des pieces en mouvement.
Les v_tements amples, les bijoux oules cheveux longs
risquent d'etre happ_spar lespi_cesenmouvement.
Si I'outil est muni de dispositifs permettant le
raccordement d'un systeme d'aspiration et de
collecte des poussieres, assurez-vous que ces
dispositifs sont raccord_s et utilises correctement.
L'utilisation de cesdispositifs peutpermettre de r_duire
les dangersli_s &la poussi_re.
-14-

Maintenezlospoign6ess_cheset exemptesd'huile et
de graisse. On ne pas maftriser un outil _lectroportatif
enroutes_curit_ quand on alos mains glissantes.
Utilisation et entretien des outils
dlectroportatifs
Ne forcezpassur I'outil _lectroportatif. Utilisez I'outil
61ectroportatif qui convient _la t_che _effectuer.
L'outil qui convient _ la t_chefair un meilleur travail et
est plus s_r&lavitesse pour lequelil a _t_con£:u.
Ne vous servez pas de I'outil _lectroportatif si son
interrupteurne parvientpas _le mettre enmarche ou
I'arreter. Tout outil _lectroportatif qui ne pout pas
etre commando par son interrupteur est dangereux et
dolt etre r@are.
D_branchezla fiche de la prise ou enlevez le bloc-
piles de I'outil electroportatif avant tout reglage,
changementd'accessoiresou avant de ranger I'outil
61ectroportatif. De relies mesures de s_curit_
preventive r_duisentle risque ded_marrageintempestif
deI'outil _lectroportatif.
Rangez los outils _lectroportatifs dontvous ne vous
servezpas horsde port6edes enfantset ne permettez
pas _des personnesqui ne connaissentpas I'outil
61ectroportatif ou qui ignorentcos consignesde s'en
servir. Los outils _lectroportatifs sont dangereuxdans
los mainsd'utilisateurs inexp_riment_s.
Entretenez los outils electroportatifs. Verifiez que los
pieces mobiles sont align6es correctement et ne
coincent pas. V6rifiezqu'iln'ya pas de pieces
cassees ou d'autre circonstance qui risquent
d'affecter le fonctionnementde I'outil electroportatif.
Si I'outil est abim6, faites-le r@arer avant de
I'utiliser. De nombreux accidents sont causes par des
outils _lectroportatifs mal entretenus.
Maintenezles outils coupantsaff_t6s et propres. Les
outils co@ants entretenus correctement et dot_s de
bords tranchants aff_t_s sont moins susceptibles de
coinceret sont plusfaciles&maftriser.
Utilisez I'outil electroportatif, los accessoires, los
embouts etc. solon cos consigneset de la maniere
pr6vue pour chaque type particulier d'outil
electroportatif en tenant compte des conditions de
travail et de la t_che _accomplir. L'emploi d'outils
_lectroportatifs pour des t_ches diff_rentes de celles
pour lesquelles ils ont _t_ pr_vus peut r_sulter en une
situation dangereuse.
CONSERVEZCES
Utilisez des bridesou d'autres moyens pratiques de
brider ou de supporterla piece sur une plate-forme
stable. Tenir la piece_ la main ou contre le corps est
instableet risquede resulteren uneportedecontr61e.
Utilisation et entretien desoutils _piles
Veillez_cequeI'interrupteursoitdanslapositionde
fermetureavantd'insererle bloc-piles.L'insertion
d'un bloc-piles dartsun outil _lectroportatif dont
I'interrupteurestdartsla positionde marcheest une
inviteauxaccidents.
Rechargez los piles uniquement avec le chargeur
specific par le fabriquant.Un chargeur qui convient
un typede bloc-piles poutentrafner un risqued'incendie
quand il est utilis_avec un autrebloc-piles.
Utilisez des outils _lectroportatifs uniquement avec
los bloc-piles specifiquement designes pour eux.
L'utilisation detout autre bloc-piles pout crier un risque
deblessureset d'incendie.
Lorsque le bloc-piles n'est pas utilis_, gardez-le
distances d'autres objets m_talliques tels que des
trombones, des pieces de monnaie, des cl_s, des
clous, des vis ou de tout autre objet m_tallique
pouvantfaire une connexionentre une borne et une
autre. Court-circuiter los bomes des piles pout causer
des brQluresouun incendie.
Dans des conditionsabusives, du liquide pout etre
ejecte de la pile ; dans untel cas, evitez tout contact
avec ce liquide. Si un contact se produit
accidentellement, rincez avec de I'eau. Si le liquide
entreen contactavec losyeux, consultezunmedecin.
Du liquide _ject_de la pile peut causerdes irritations ou
des brOlures.
Entretien
Faites reparervotreoutil electroportatif par un agent
de service qualifie n'utilisant que des pieces de
rechange identiques. Ceciassure que la s_curit_ de
I'outil _lectroportatif est pr_serv_e.
Cr_ez un agenda d'entretien p_riodique pour votre
outil. Quandvous nettoyezun outil, bites attention
de n'en d_monter aucune piece car il est toujours
possible de mal remonter ou de pincer lesills
internes ou de remonter incorrectementlos ressorts
de rappel des capots de protection. Certainsagents
de nettoyage tels que I'essence, le t_trachlorure de
carbone, I'ammoniaque, etc. risquent d'abfmer los
plastiques.
INSTRUCTIONS
-15-

Consignes des6curit6 pour perceuses/tournevis sans cordon
Tenez les outils electroportatifs par les surfaces
isolees de prehension en executant une operation
au cours de laquelle les outils de coupe peuvent
venir en contact avec les ills caches. Le contact
avec un fil sous tension rendra les pi_ces m_talliques
expos_es de I'outil sous tension et causera des chocs
I'op_rateur.
Utilisez des brides ou d'autresmoyens pratiquesde
brider ou de supporterla piece sur une plate-forme
stable. Tenir la piece_ la main ou contre le corps est
instableetrisque der_sulter enune pertedecontr61e.
Ne percez, fixez et ne rentrez pas darts des murs
existants ou autres endroits aveugles pouvant abriter
des fils _lectriques. Si cette situation est inevitable,
d_branchez tous les fusibles ou les disjoncteurs
alimentant ce site.
Teneztoujours I'outil _ deuxmains. Sile foret
venait & se coincer, vous serez plus & m_me de
maftriser le couplede r_action ou le rebond de I'outil.
Portez toujours des lunettes _coques laterales ou
des lunettes de protection en utilisant cet outil.
Utilisez un respirateur ou un masque anti-poussi_res
pour les applications produisant de la poussi6re.
AssujettissezI'ouvrage_percer. Ne le tenez jamais
darts votre main ou par-dessus vos jambes. Un
support instable peut faire gripper le foret,
provoquant ainsi une perte de contrOle et des
blessures.
Debranchez le bloc-piles de I'outil ou placez
I'interrupteur _ la position de blocage ou d'arr_t
avant d'effectuertout assemblage ou reglage ou de
changer les accessoires. Ces mesures de s_curit_
preventives r_duisent le risque d'une mise en marche
accidentelle deI'outil.
Placez-vous de maniere _ eviter d'etre pris entre
I'outil ou la poignee laterale et les tours ou les
montants. Si le foret se coince ou grippe dans
I'ouvrage, le couple de r_action de I'outil pourrait
ecraser votre main ou votre pied.
Si le foret grippe dans I'ouvrage, rel_chez la
g_chette immediatement, inversez le sens de
rotation et appuyez lentement sur la g_chette pour
faire ressortir le foret. Soyez pr_t &un fort couple de
r_action. Le corps de la perceuse aura tendance
tordre en sens oppos_ &mesure que le foret tourne.
Ne saisissezpas I'outil et ne placez vos mains trop
presdu foret ou du mandrin en rotation. Votre main
pourrait _tre lac_r_e.
En installant un foret, inserez la tige de ce dernier
bien _ I'interieur de la pince du mandrin. Si le foret
n'est pas ins_r_ assez profond_ment, la prise de la
pince sur le foret est reduite et la perte de contr61eest
accrue. Apr_s avoir ins_r_ le foret, tirez sur celui-ci
pour vous assurer qu'il est bien verrouill&
N'utilisez pas de forets et d'accessoires emousses
ou endommages. Les forets _mouss_s ou
endommag_s ont tendance_ gripper dans I'ouvrage.
En retirant le foret de I'outil, evitez tout contact
avec la peau et utilisez des gants protecteurs
appropries en saisissant le foret ou I'accessoire.
Les accessoires peuvent _tre chauds apr_s une
utilisation prolong6e.
Assurez-vousque les cles de serrage et de reglage
sour retirees de la perceuseavant de mettre I'outil
en marche. Les cl_s de serrage ou de r_glage
peuvent etre projet_es &grande vitesse et frapper une
personne pr_sente ouvous-meme.
Ne faites pas fonctionner la perceuseen la portant
votre cSte. Un foret en rotation pourrait
s'emmelever &vos vetements, ce qui pourrait causer
des blessures.
Les travaux _ la machine
tel que ponz;age,sciage,
meulage, per£age et autres travaux du b_timent
peuventcreer des poussierescontenantdesproduits
chimiques qui sourdes causesreconnuesde cancer,
de malformation congenitaleou d'autres problemes
reproductifs. Ces produits chimiques sour, par
exemple :
• Leplomb provenantdes peintures_ basedeplomb,
• Les cristaux de silices provenant des briques et du
cimentetd'autres produits dema_onnerie,et
• L'arsenic et le chrome provenant des bois trait_s
chimiquement.
Le niveau de risque dQ & cette exposition varie avec la
fr_quence de ces types de travaux. Pour r_duire
I'exposition & ces produits chimiques, il faut travailler
dans un lieu bien ventil_ et porter un _quipement de
s_curit_ appropri_ tel que certains masques & poussiere
con_us sp_cialement pour filtrer les particules
microscopiques.
-16-

Chargeur
Avant d'utiliser le chargeur de pile, lisez routes les
consignes et tons les marquages d'avertissement
sur (1) le chargeur de pile, (2) le bloc-pileset (3) le
produit utilisantla pile.
N'utilisez que le chargeur qui accompagnait votre
produit on remplacement direct, comme indiqu6
dansle catalogue on ce manuel. Nesubstituez aucun
autre chargeur. N'utiliser queles chargeurs approuv_s
par Bosch avec votre produit. Voir Description
fonctionnelle et Specifications.
Ne d6sassemblezpas le chargeuret ne I'utilisez pas
s'il a rez;uun chocviolent, s'il est tomb6 on s'il a
6t6 endommag6 par ailleurs. Remplacez
imm6diatement les cordonson les fiches abim6s.
Un remontage incorrect ou des dommages peuvent
provoquer un incendieou des secousses61ectriques.
Ne rechargez pas la pile dans un environnement
mouill6 on humide. N'exposez pas le chargeur _la
pluie on la neige. Si le boitier de la pile est fissur6
on endommag6par ailleurs, ne I'ins6rezpas dansle
chargeur. II pourrait y avoir un incendie ou un court-
circuit depile.
Ne chargerque des piles rechargeables approuv6es
par Bosch. Voir Description fonctionnelle et
Sp6cifications. Les autres types de piles peuvent
6clater causant ainsi des blessures etdes dommages.
Chargez le bloc-piles _destemp6ratures de plus de
0degr6s C(+32°F) et de moins de 45 degr6s C
depile
(+113°F). Rangez I'outil et le bloc-piles _des
endroits dont la temperature ne d@asse pas 49
degr6s C (+120°F). Ceci est important pour pr_venir
des dommages consid6rables aux 616mentsdes piles.
II pent y avoir nne fnite de pile dans des conditions
extremesd'utilisation on de temp6rature, r:viteztout
contact avec la peau et les yeux. Le liquidede pile
est caustique et pourrait causer des brQlures
chimiques aux tissus. Si le liquide vient en contact
avec la peau, lavez rapidement & I'eau savonneuse. Si
le liquide vient en contact avec les yeux, rincez-les
I'eau pendant au moins 10 minutes et sollicitez des
soins m_dicaux.
Posez le chargeur sur une surface plate
ininflammable et _distance de mat6riaux
inflammables Iorsqu'onrecharge un bloc-piles. Le
chargeur et le bloc-piles s'_chauffent pendant la
charge. Le coussinet de mousse souple et autres
surfaces isolantes emp6chent la circulation normale
de I'air, ce qui peut provoquer une surchauffe du
chargeur et du bloc-piles. S'il y a d6gagement de
fum_e ou si le boftier fond, d_branchez le chargeur
imm_diatement et n'utilisez ni le chargeur, nile bloc-
piles.
L'utilisation d'un accessoire non recommand6 ni
vendu parBoschpent causer desrisquesd'incendie,
de chocs61ectriques onde 16sionscorporelles.
Entretiendespiles
_Lorsque les piles ne sont poche avecdes clous, des vis, des cl_s, etc. Cecipeut
pas dans I'outil on le provoquerunincendieoudesblessures.
chargeur, gardez-les_ 1'6cart d'objets m6talliques. NE IVIETTEZPAS LES PILES AU FEU ET NE LES
Ainsi, pour _viter un court-circuitage des bornes, NE EXPOSEZPASAUNECHALEURr:LEVr:E.Elles peuvent
PLACEZPASles piles dans la bofte& outils ou dans la exploser.
-17-

Miseaurebutdespiles
Ne tentez pas de
d6sassemblerle bloc-piles
ou d'enlevertoutcomposant laisant saillie des bornes
de piles, ce qui peut provoquer un incendie ou des
blessures.Avant la mise au rebut, prot_gez les bornes
expos_es&I'aide d'un ruban isolant @ais pour pr_venir
le court-circuitage.
PILESLITHIUM-ION
Si le produit est _quip_d'une pilelithium-ion, la piledoit
etre ramass_e,recycl_eou miseau rebutd'une maniere
qui ne soit pasnocive pour I'environnement.
"Le sceau RBRC de recyclage des
piles, homologu_ par I'EPA(Agence
pour,la protectiondeI'environnement
des Etats-Unis),qui setrouve sur les
piles au lithium-ion (Li-ion) indique
que Robert Bosch Tool Corporation
participe volontairement & un
programme industriel de ramassageet de recyclagede
ces piles au terme de leur vie utile, pourvu qu'elles
soient mises hors service aux t_tats-Unisou au Canada.
Le programmedu RBRCoffre une alternative pratique
la mise des piles au Li-ion us_es au rebut ou au
ramassage d'ordures municipal, ce qui pourrait etre
interdit dartsvotre r_gion.
Veuillez appeler le 1-800-8-BATTERYpour obtenir de
plus amples renseignementssur le recyclagedes piles
au Li-ion etsur les restrictions ou interdictions demise
au rebutqui s'appliquent&votre r_gion ou renvoyezvos
piles & un Centre de Service Skil/Bosch/Dremel pour
recyclage. La participation de Robert Bosch Tool
Corporation &ce programme s'ins_re darts le contexte
de notre engagement&preserver notre environnement
et_ conservernos ressourcesnaturelles."
-18-

Symboles
IMPORTANT : Certains des symboles suivants peuvent etre utilis_s sur votre outil. Veuillez les _tudier et
apprendre leur signification. Une interpretation appropri_e de ces symboles vous permettra d'utiliser I'outil de
fa(_onplus efficace et plus sQre.
Symbole
V
A
Hz
W
kg
min
S
0
Nom D_signation/Explication
Volts Tension(potentielle)
Amperes Courant
Hertz Fr_quence(cyclespar seconde)
Watt Puissance
Kilogrammes Poids
Minutes Temps
Secondes Temps
Diametre Tailledes mechesde perceuse,meules,
etc.
no Vitesse&vide Vitessede rotation, &vide
.../min Tours oumouvement alternatif par Tours,coups, vitesseensurface, orbites,
minute etc., par minute
0 Position d'arret Vitessez_ro, couple z_ro...
1,2, 3.... R_glagesdu s_lecteur R_glagesdevitesse,de coupleou de
I,II, III.... position. Unnombre plus _lev_signifie
unevitesseplus grande.
S_lecteurvariable & Hnfini avecarret Lavitesseaugmente depuis le r_glage0
Fleche Action dans la direction dela fleche
Courantalternatif Type ou caract_ristique du courant
--'==- Courantcontinu Type oucaract_ristique du courant
Courantalternatif Type ou caract_ristique du courant
ou continu
Construction classe II D_signedes outils construits avecdouble
isolation
Bornedeterre Bornede mise &la terre
Symbole d'avertissement Alerte I'utilisateur aux messages
d'avertissement
D_signele programme de recyclagedes piles
Li-ion
[]
/K
SceauLi-ion RBRC
Q esymbole signifie quecet
outil est approuv_ par
Underwriters Laboratories.
Cesymbole signifie que
cet outil est approuv_ ii_
conform_ment aux normes
Ccanadiennespar Underwriters
Laboratories. Cesymbole
signifie que
cet outil se
Cesymbole signifie quecet outil conforme aux
Q est approuv_ par Underwriters normes
Laboratories et qu'il a_t_ mexicaines
C OS homologu_ selon les normes NOM.
canadiennespar Underwriters
Laboratories.
Cesymbole signifie que cet
outil est approuv_ par
I'Association canadienne de
normalisation.
-19-

_ 6branchezle bloc-pilesde I'outilonplacezI'interrupteur_lapositiondeblocage
oud'arr_t avantd'effectuertout assemblageour6glageoude changerles
accessoires.Cesmesuresdes_curit_preventivesr_duisentle risqued'unemiseenmarcheaccidentelledeI'outil.
Perceuses/tournevis sanscordon
EMBRAYAGE
REGLABLE
PRISESD'AIR
LEVIERDEMARCHE
AVANT/ARRII:REET
BAGUEDE__ VERROUILLAGEDE
VERROUILLAGE GACHETTE
GACHETTEDE
COIVlIVlANDEA
VITESSEVARIABLE
TOUCHESDE
ECLAIRAGE DEVERROUILLAGE
D'APPOINTINTEGRE (DESPILES
\-- BLOC-PILES
Num6ro demodele PS20
Tension nominale 10.8V/12V= MAX
R_gime &vide no0-500/min
Temps de Charge 30 minutes
Capacit6s maximales
Capacit_de la mandrin Queuehexagonale de 1/4po
Per(;agedu bois 1/2 po(13 mm)
Taillesdevis 1/4 po(6 mm)
Blocpiles BAT411
Chargenr BC430
Tension nominale 120VGj 60 Hz
-20-