Bosch FSR Series Installation guide

Jan. 2008, Iss. 1 1
Range Training Manual
Electric - Dual Fuel - Gas
Free Standing Range – FSR
Free Standing Range3 – FSR3
Slide-In Range - SIR
58300000130537 ARA EN A

Jan. 2008, Iss. 1 2

Jan. 2008, Iss. 1 3
Table of Contents
Cautions and Conventions 7
Model Number Explanation 8
Data Plate 9
Installation/Service Tools 10
Product Description – Touch and Turn Control 11
Control Panel Display 12
Control Panel Display Options 13
Control Panel Display – Features 12
Oven Features 15
Electric Oven Elements 17
Available Cooking Modes – Electric Range 18
Product Description – Oven Cavity 19
Product Description – Warming Drawer 20
Product Description - Dual Fuel & All Gas Range Top 21
Dual Fuel & All Gas Range Top – Features 22
All Gas Range Oven – Features 23
All Electric Range – Electrical Connections 24
LP Conversion 27
Door Removal 28

Jan. 2008, Iss. 1 4
Operation – Oven Control 29
Voltage Checks at the Interface Board (clock) 30
Power Relay Board Connections – Electric Oven 31
Power Relay Board Connections – Gas Oven 32
Operation of the Electric Oven 33
Element Cycle Charts 34
Operation of the Oven Gas Burner 36
Electric Top – How the Elements Heat 37
How to Replace the Interface Board (clock) – FSR (FD8306-8507) 38
Model/Feature Matrix – FSR3-SIR 40
Model/Feature Matrix Legend and Notes 41
Board Configuration – FSR3-SIR (FD8601-Current) 42
Location of Components – Dual Fuel & All Gas – FSR/FSR3 44
Regulator – Dual Fuel & All Gas Range 45
Maintop – Dual Fuel and All Gas Range – FSR/FSR3 46
Disassembly – Access to Maintop – FSR/FSR3 47
Disassembly – SIR – Elec & DF Control Panel 49
Disassembly – SIR – Electric Maintop 50
Table of Contents Cont’d

Jan. 2008, Iss. 1 5
Disassembly – SIR – Gas/Dual-Fuel Maintop 51
Motorized Latch Assembly & Door Switch – FSR 52
Motorized Latch Assembly & Door Switch – FSR3/SIR 53
Disassembly – Access to Elements 56
Resistance Checks – Element Terminals 57
Disassembly – Touch & Turn Control 58
Reassembly – Control Board – FSR 58
Access – Bake Element & Warming Element 61
Range Test/Service Program – FSR – (FD8306-8507) 62
Range Test/Service Program – FSR3 and SIR – (FD8601-Current) 64
Service (Electric or Gas Default) 66
Fault Codes and Operations 72
FAQs – Frequently Asked Questions 74
Range Troubleshooting/Service Tips 77
Calibrate the Thermostat (change the offset) 78
Wiring Diagrams & Schematics 80
Test 81
Table of Contents Cont’d

Jan. 2008, Iss. 1 6
Bake Element & Warming Element Access 61
Board Configuration – FSR3-SIR (FD8601-Current) 42
Calibrate the Thermostat (change the offset) 78
Cautions and Conventions 7
Components – Dual Fuel & All Gas – FSR/FSR3 44
Control Board Reassembly – FSR 58
Control Panel Display – Features 14
Control Panel Display Options 13
Control Panel Display 12
Cooking Modes – Electric Range 18
Data Plate 9
Disassembly – Access to Elements 56
Disassembly – Access to Maintop – FSR/FSR3 47
Disassembly – SIR – Elec & DF Control Panel 49
Disassembly – SIR – Electric Maintop 50
Disassembly – SIR – Gas/DF Maintop 51
Disassembly – Touch & Turn Control 58
Door Removal 28
Dual Fuel & All Gas Range Top – Features 22
Electric Oven Elements 17
Electric Range – Electrical Connections 24
Electric Top – How the Elements Heat 37
Element Cycle Charts 34
Fault Codes and Operations 72
Frequently Asked Questions 74
Gas Range Oven – Features 23
LP Conversion 27
Maintop – Dual Fuel and All Gas Range
– FSR/FSR3 46
Model Number Explanation 8
Model/Feature Matrix – FSR3-SIR 40
Model/Feature Matrix Legend and Notes 41
Motorized Latch Assembly & Door Switch – FSR 52
Motorized Latch Assembly & Door Switch
– FSR3/SIR 53
Operation – Oven Control 29
Operation of the Electric Oven 33
Operation of the Oven Gas Burner 36
Oven Features 15
Power Relay Board Connections – Electric Oven 31
Power Relay Board Connections – Gas Oven 32
Product Description - Dual Fuel & All Gas Range Top 21
Product Description – Oven Cavity 19
Product Description – Touch and Turn Control 11
Product Description – Warming Drawer 20
Range Test/Service Program – FSR – (FD8306-8507)62
Range Test/Service Program – FSR3 and
SIR – (FD8601-Current) 64
Range Troubleshooting/Service Tips 77
Regulator – Dual Fuel & All Gas Range 45
Replace the Interface Board (clock)
– FSR (FD8306-8507) 38
Resistance Checks – Element Terminals 57
Service (Electric or Gas Default) 66
Test 81
Tools 10
Voltage Checks at the Interface Board (clock) 30
Wiring Diagrams & Schematics 80
Alphabetical Table of Contents

Jan. 2008, Iss. 1 7
Cautions and Conventions
Cautions
• Due to the complexity of gas components and risk of high-voltage electrical shock service shoud be
performed only by authorized personnel.
• Some service situations require the unit to be plugged-in or un-plugged. Be sure to know whether
your service call has this specific direction.
• Be careful to avoid sheet metal sharp edges.
• Use the correct tools.
• Get help when lifting heavy pieces.
• All the parts of the Bosch range are engineered to fit and operate to maximum efficiency. DO NOT
discard any part or neglect to fully replace any part unless specifically instructed by Technical
Support.
Conventions in this Manual
• A word in brackets [ ], indicates a touch zone on the control panel, i.e. [Temperature].
• FSR – Free Standing Range; FSR3 – latest introduction of the FSR.
• SIR – Slide-In Range

Jan. 2008, Iss. 1 8
Model Number Explanation
Example – HDI 7282 U /02 (HDI7282U/02)
The first three letters indicate product type:
HDI –DualFuelSIR,HDS – Dual Fuel FSR, HEI –ElectricSIR,HES – Electric FSR, HGS –GasFSR
The first two numbers indicate the level of features:
25 – most features, 24 – medium features, 23 – standard features, 30/50 - reg convection, 70/71/72 –
Euro convection
The last number indicates the color:
2– white, 3– titanium, 5– stainless, 6– black, 7– biscuit, 8– stainless (pro)
The next two letters:
UC – indicate US and Canada. If the model has a Uonly, it is for US sale only (not certified for
Canada); a Conly is Canadian certified.
The last two letters will be followed by /01, /02, /03, etc. This indicates the service code level and must
be included as part of the model number to ensure that the correct parts are ordered for service.

Jan. 2008, Iss. 1 9
The data plate shows the model number and FD number, It is located on the range front frame behind
the storage/warming drawer front panel. To view the data plate the storage/warming drawer will need
to be opened at least six inches.
Data Plate
The first 4 digits of the FD number designate the year/month the model was produced. For
instance, FD number beginning with 86 were built in 2006; 87 = 2007; 88 = 2008, etc.

Jan. 2008, Iss. 1 10
Installation/Service Tools
The following are most of the tools and parts necessary for installation and may be necessary for service:
• 1¼ in. (31.8mm) wrench
• 30 (at least) Amp power supply cord kit (not necessary for Canadian installation)
• Towel or cardboard to protect surfaces
• Flexible conduit – for hard-wire installation only
• Gas leak test solution
• Gas shut-off valve – if not already present
• Gas supply line
• Level
• Magnetic retrieval tool
• Measuring tape
• Philips-head screwdriver
• Pipe wrench
• T-20 torx screwdriver
• Teflon tape or pipe joint compound
• Torque wrench – for hard-wire installation only

Jan. 2008, Iss. 1 11
Product Description -- Touch and Turn™ Control
Powerful technology made easy to use. Functions are selected with the touch-through-glass
sensor pad, then all settings are adjusted with one central dial.

Jan. 2008, Iss. 1 12
Control Panel Display
•Clear text display
• Intuitive operation
• Automatic help prompt
• Animated display
• Indicates preheat temperature
• Chime tones to indicate operation
• Select menu
• Displays oven & warming operations

Jan. 2008, Iss. 1 13
Control Panel Display - Options
•“Lock Keys”
• Sabbath mode selection
• Oven calibration
• English, French or Spanish
• F or C degree display
• 12 or 24 hour clock
•Beep volume
NOTE: 3 beeps indicate an invalid
operation
• Visible clock or no clock
• Demonstration mode
• Original factory settings

Jan. 2008, Iss. 1 14
Control Panel Display - Features
Electronic Thermostat: The oven regulates temperature by using a premium sensor with state of
the art software to control the elements. Temperatures can be set from 100F to 550F in 5 degree
increments.
Digital Display Window: The range has a full text display window. The window displays:
•Clock
• Timer settings
• Temperature probe settings
• Warming drawer indicator
• Cooking mode
• Timed cooking mode
• Active elements
• Temperature
• Preheating
• Remove rack reminder
• Lock indicator
• Sabbath mode

Jan. 2008, Iss. 1 15
Oven - Features
Cooking Modes: 10 different cooking modes make the range one of the most versatile ovens on the
market today.
•Bake
• Convection Bake
• Convection Roast
• Broil
• Convection Broil
• Automatic Temperature Probe
• Dehydrating
• Proof Mode
• Sabbath Mode
• Keep Warm Mode
Timed Cooking Modes: Set the oven to cook in convection roast, convection bake or thermal bake for a set
period of time. The oven shuts off once the set cooking duration has been reached. This mode makes
following a recipe easy and worry-free.

Jan. 2008, Iss. 1 16
Oven – Features (Cont’d)
Delayed Start Cooking: User can set the oven to come on at a specific time, and cook for a specific
amount of time.
Two Timers: Timing is easy with built in timers that beep and acknowledge time is up.
Self-Clean with Rack Removal Reminder: Self-cleaning is an automatic 4 hour cycle, or it can be
manually set from 3 to 5 hours. Once the cycle is set the oven beeps and tells the user to remove the
racks. Once the oven reaches 350F the oven door locks for safety. Self-clean temperature is 850F.
Sabbath Mode: The Sabbath mode allows the oven to remain on with or without the light in thermal bake
mode for up to 73 hours.
Dehydrate: When Dehydrate mode is operating the door should be opened approx. 1 inch for the
duration of the mode, which could be 12-18 hours in total time. The door being open means a long
preheat time. Because of this, when the Dehydrate mode is activated the display shows DEHYDRATING
immediately - no indication of preheating or incrementing of the temperature is displayed and no beep
sounds when the oven actually gets to the set temperature. The control still operates internally with the
preheat cycle then switches to the regular cycle but the user will not be aware of this - the user only sees
DEHYDRATING. The control allows for 48 hours of continuous Dehydrating before auto shutoff.
Proofing: This mode operates as a proofing oven for bread and similar foods. The user is required to
select this cooking mode and set a temperature within a specific range for this mode of operation.

Jan. 2008, Iss. 1 17
Oven Elements
Broil Element: 240V at 3,600 watts 10-pass broil element.
Bake Element: 240V at 2,000 watts 8-pass bake element. Takes 10 to 13 minutes to reach
350F in bake mode
Convection Element: Electric range 240V at 1,100 watts
Gas range 120V at 400 watts
Warming Drawer Elem:120V at 400 watts
Convection Fan: 120V at less than 50 watts
Oven Lights: 120V at 200 watts maximum
Bake/Broil Gas Igniter and Valve Circ.: 120V at 480 watts
Cooling Fan: 120V at less than 60 watts
Latch Motor: 120V at less than 50 watts

Jan. 2008, Iss. 1 18
Cooking Mode Symbol Default Range Elements
Convection Bake 325F 100F – 525F Upper, lower and
third rear
Reg. Bake 350F 100 – 550F Upper and lower
Convection
Roast 325F 100 – 525F Upper and lower
Reg. Broil 450F or 550F Low or High Upper
Convection Broil 550F High (550F) Upper and
convection fan
Temperature
Probe 0F 100F – 300F
Dehydrate 140F 100F – 160F Third rear and
convection fan
Proof 100F 85F – 110F Upper and lower
Sabbath 350F 100F – 550F Upper and lower,
light on or off
Keep Warm 170F 140F – 225F Upper and lower
Available Cooking Modes – Electric Range

Jan. 2008, Iss. 1 19
Product Description - Oven Cavity
• 25” extra-wide oven cavity (4.6 cu. Ft.)
• Six rack positions
• Telescopic Rack…allows users to check and view
food without having to pull the cookware out of the
oven. Holds up to 50lbs.
• Automatic Temperature Probe
• Concealed Bake Element
• Electronic Thermostat
• Electronically controlled oven lighting via door opening or touch
control. Two 40 watt, 130V incandescent bulbs, staggered for better
viewing.

Jan. 2008, Iss. 1 20
Product Description - Warming Drawer
• Electronically controlled temperature via sensor
• 400 watt element mounted under drawer, safe for take
out containers
• Full extension ball bearing glides
• 1.3 cu. ft.
The warming drawer is secondary to other cooking
modes in the control. The icon for the warming drawer
is a special icon showing the three levels of heat – Hi,
Med and Low - in an open-top box. This function is
limited to a maximum un-attended operation time of 12
or 24 hours, depending on the set up of the time
format. To change the setting of the warming drawer,
press [Off] to end the current setting and select a new
one.
The settings for the three ranges are as follows:
Low: 115°F +/-2°F
Med: 127°F +/-2°F
High: 144°F +/-2°F
To start the drawer warming press [Start].
If only the warming drawer is used without the oven,
the cooling fan does not operate.