Henny Penny Smoker Box User manual

Installation
Manual
Smoker Box
FM06-080A • 8/23/2018
en-US

2Installation Instructions

Directory of Contents
3Installation Instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Use of the unit................................................................................... 7
1.3Warranty............................................................................................ 7
2Safety instructions ............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.2Unit and connection data............................................................... 10
4Attaching and removing the unit .................................... 11
4.1Minimum clearances and ambient conditions............................. 11
4.2Attaching the unit........................................................................... 12
4.3Removing the unit .......................................................................... 12
5Operating controls ........................................................... 14
5.1Smoking .......................................................................................... 14
5.2After smoking ................................................................................. 17
6Cleaning ............................................................................ 18
7Maintenance...................................................................... 20
FM06-080A

Directory of Contents
4Installation Instructions
FM06-080A

Introduction
5Installation Instructions
1 Introduction
1.1 About this manual
The installation instructions are part of the unit and contain
information on safe installation of the unit.
Observe the following notes and adhere to them:
•Read the installation instructions completely prior to installation.
•Make the installation instructions available to the installation fitter
at the operating site at all times.
•Preserve the installation instructions throughout the service life of
the unit.
•Insert any additions from the manufacturer.
•Pass on the installation instructions to any subsequent operator of
the unit.
Target group The target group of the installation instructions is trained qualified
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM06-080A

Introduction
6Installation Instructions
1.1.1 Explanation of Signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
FM06-080A

Introduction
7Installation Instructions
1.2 Use of the Unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
1.3 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM06-080A

Safety Instructions
8Installation Instructions
2 Safety Instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The operator must be familiar with regional regulations and observe
them.
The installation fitter must be familiar with regional regulations and
observe them.
Observe the safety information in these mounting instructions as well
as the "Safety information" section of the operating instructions.
Hot surfaces Risk of burns from hot surfaces
•Protect arms and hands by wearing suitable protective gloves.
•Do not touch heating elements, hot surfaces or accessories
immediately after use.
•Allow surfaces to cool prior to cleaning.
Fire prevention Risk of fire from overheating
•Observe the unit during operation.
Firefighting
•In the event of a fire, disconnect the unit from the electrical supply
mains.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Prior to starting the installation tasks, notify any operator present
about the procedure.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
•Set up the unit only on a non-combustible surface.
•When setting up the unit in close proximity to heat-sensitive
substances or substances that pose a risk of fire, observe fire
prevention regulations.
•Ceilings above the unit must be noncombustible.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Only use the unit in conjunction with a permitted Combisteamer.
FM06-080A

Safety Instructions
9Installation Instructions
Improper cleaning Risk of chemical burns from cleaning agent
•Follow the instructions of the cleaning agent manufacturer.
Risk of property damage from improper cleaning
•Clean the unit after using it.
•Do not clean the unit with a high-pressure cleaner or water jet.
•Do not shock the unit by cooling it abruptly.
•Do not immerse the housing in water.
•Clean the unit regularly.
FM06-080A

Description of the Unit
10 Installation Instructions
3 Description of the Unit
3.1 Overview of the Unit
ab
c
ed
fg
a Connecting pipe e Seal
b Firebox f Brush
c Smoker box g Funnel
d Connection line
3.2 Unit and Connection Data
SmokeInside
Electrical Connection
Type of connection 1N 230 V AC 50/60 Hz
Connected load (W) 245
Fuse (A) 16
FM06-080A

Attaching and Removing the Unit
11Installation Instructions
4 Attaching and Removing the Unit
CAUTION Risk of fire from improper installation
• Set up the unit only on a non-combustible surface.
CAUTION Risk of fire from failure to observe applicable regional fire preven-
tion regulations
• Observe applicable regional fire prevention regulations.
CAUTION Risk of property damage and personal injury from improper instal-
lation
• The plug-in connection must be readily accessible.
CAUTION Risk of falling from unstable climbing aids
• Use only approved ladders or step stools as climbing aids.
4.1 Minimum Clearances and Ambient Conditions
WARNING Risk of poisoning from exhaust gases
• Ensure that exhaust gases are routed to the outside.
• Install the unit below or at ventilation systems.
• For type B devices: Connect unit to ventilation system or chimney.
• Ensure that the unit can be operated only when the ventilation system is
switched on.
Existing fire extinguishing system
Smoke is generated when the SmokeInside is being used.
•Adjust the settings of an existing fire extinguishing system within the
limits allowed by local regulations.
Installation room requirements
•There must be no water, gas or electric lines in the ceiling above the
unit.
•The ceiling above the unit must be fireproof.
•An adequate supply air from outside joints and openings to the
outside or an HVAC system is assured.
•The ventilation system must extract air properly.
FM06-080A

Attaching and Removing the Unit
12 Installation Instructions
Minimum Clearances
The following minimum clearances from walls, ceilings or other
equipment must be provided when installing the unit.
•At least 500 mm in all directions.
4.2 Attaching the Unit
d
c
b
a
a Smoker box c Connecting pipe
b Seal d Connection line
Requirements All required parts are available.
1. Place the smoker box (a) on the combisteamer.
2. Open the cover and place seal (b) on the intake pipe of the
combisteamer.
3. Connect smoker box and combisteamer intake pipe by means of
the connecting pipe (c).
4. Remove the cover of the smoker box port from the combisteamer.
5. Insert the connector plug for the connection line.
6. Insert the firebox into the smoker box.
The smoker box is now ready for use.
4.3 Removing the Unit
Requirements Combisteamer switched off and cooled down
Smoker box switched off and cooled down
1. Remove the cooled firebox.
2. Remove the connection line from the combisteamer port (d).
3. Place the cover on the port at the combisteamer and engage it.
4. Remove connecting pipe (c) between smoker box and
combisteamer intake pipe.
5. Remove smoker box (a) from combisteamer.
FM06-080A

Attaching and Removing the Unit
13Installation Instructions
6. Pull seal (b) out of the intake pipe of the combisteamer and close
cover.
The combisteamer is now ready for use without the smoker box.
FM06-080A

Operating Controls
14 Installation Instructions
5 Operating Controls
WARNING Explosion and fire hazard
• Do not use any fuel, e.g. smoking pellets or sawdust, in powder form.
• Ensure that the wood chips are sufficiently large.
• The wood chips must measure at least 5 mm along the edge.
INFORMATION When the SmokeInside function is not being used, the firebox must be pushed
into the smoke box, as otherwise proper operation of the combisteamer is not
assured.
5.1 Smoking
CAUTION Risk of burns from hot ashes or embers
Failure to observe precautions can result in slight to moderately severe burns.
• Protect face by wearing a suitable face guard.
• Protect arms and hands by wearing suitable protective gloves.
• Do not dampen the wood chips with the hand shower before or during the
smoking process.
• Do not regulate or stop the smoking process with the hand shower.
CAUTION Risk of fire if Combisteamer is shut off during the smoking
process
Do not shut down Combisteamer until the smoking process has ended.
INFORMATION Nature and source of danger
The chips must be at least 5 x 5 mm in size.
INFORMATION Nature and source of danger
Too large an amount of wood chips results in excessive smoking; according,
use less rather than more.
FM06-080A

Operating Controls
15Installation Instructions
SmokeInside as separate cooking program
At the
Normal , Mild or Intense setting, the cooking step starts
automatically following 10-minute preheating of the smoker box. As the
same time the cooking chamber is heated to the desired cooking
temperature. It is thus not necessary to select a separate
Preheat
cooking step.
SmokeInside as one cooking step in a cooking program with
several cooking steps.
In this case, a 10-minute
Preheat cooking step must be selected first
and then the cooking step with the desired intensity of smoking.
Prerequisite Combisteamer is switched on
Smoker box is placed on the combisteamer and connected.
1. Remove the cooled firebox.
2. Check whether there is anything left in the firebox or the smoker
box and, if so, dispose of it safely.
3. Measure the amount of wood chips or spices needed for the
desired smoking process.
4. Place the wood chips or spices in the firebox.
5. Close the firebox.
6. Tap the "Manual cooking" field.
FM06-080A

Operating Controls
16 Installation Instructions
a
7. Tap the "Smoke" field. (a)
b
8. Tap the "Smoke" field. (b)
c
9. Select Intensity with a swipe gesture (c).
10.Confirm selection.
FM06-080A

Operating Controls
17Installation Instructions
11.Set the cooking temperature and cooking time.
12.Confirm selection.
INFORMATION The preheat time for the smoker box is 10 minutes. During this time, the cook-
ing chamber is filled increasingly with smoke.
5.2 After Smoking
CAUTION Risk of burns from hot surfaces
• Allow surfaces to cool prior to cleaning.
CAUTION Risk of burns from hot ashes or embers
After the smoking process, the residue in the firebox can still be hot and cause
burns.
• Protect face by wearing a suitable face guard.
• Do not cool down the firebox or embers with the hand shower.
• Do not remove the firebox until it has cooled down.
• Do not remove the firebox if someone is under it.
• Only store and transport ashes in a closed fireproof container.
CAUTION Risk of fire from hot ashes or embers
After the smoking process, the residue in the firebox may still be hot and could
quickly ignite any material that is added.
• Place wood chips only in an empty firebox.
Prerequisite Previously added chips fully consumed
Smoker box cooled down
1. Remove the firebox from the smoker box and place it on a
fireproof surface.
2. Empty the firebox into a fireproof container.
3. Slide the firebox back into the smoker box.
FM06-080A

Cleaning
18 Installation Instructions
6 Cleaning
INFORMATION Cleaning Interval
Depending on the soiling level and intensity of use, the intake pipe must be
cleaned after no more than 3 months at the latest.
a
Image: Combisteamer with smoker box removed
a Intake pipe
Prerequisite Combisteamer switched off and cooled down
Cooking chamber door closed
Smoker box removed
Brush, funnel and warm water with commercially available cleaning
agent prepared
Stable position of ladder if the intake pipe cannot be reached without
an aid.
1. Place funnel on open intake pipe.
2. Using the funnel, pour 1 liter of cleaning solution into the intake
pipe.
3. Remove the funnel.
4. Insert brush into the intake pipe from above.
5. Clean the entire intake pipe.
6. Remove the brush.
7. Place funnel on intake pipe.
8. Using the funnel, pour 1 liter of cleaning solution into the intake
pipe.
9. Using the brush, clean the entire intake pipe.
10.Repeat processes until the cleaning solution is clear when
entering the cooking chamber.
The intake pipe is now clean.
11.Remove coarse contamination from the cooking chamber.
FM06-080A

Cleaning
19Installation Instructions
12.Clean the cooking chamber with WaveClean.
Intake pipe and cooking chamber clean.
FM06-080A

Maintenance
20 Installation Instructions
7 Maintenance
The manufacturer recommends maintenance of the unit in
accordance with the following table.
Maintenance Maintenance interval Carried out by
Check of pipe
connections for leak
tightness
•12 months Service technician
Cleaning •3 months Operator
FM06-080A