Boschert EAGLE Series Guide

1
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79541 Lörrach-Hauingen Tel.: [phone] - 95 93 0 Fax: [phone] - 55 18 4
Changes reserved Version: 01/ 2004


EAGLE SERIES
LITE, EAGLE, SILVER EAGLE
90 degree notching
Operating instructions
and spare part list
from

2
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Mattenstraße 1
79541 Lörrach-Hauingen Tel.: [phone] - 95 93 0 Fax: [phone] - 55 18 4
Changes reserved Version: 01/ 2004
Contents
1 General comments ....................................................................................... 5
1.1 Introduction ..................................................................................................... 5
1.2 Transport ofthemachine ................................................................................. 6
2 Safety ............................................................................................................ 7
2.1 WorkSafety Symbol ....................................................................................... 7
2.2 ATTENTION!Symbol ...................................................................................... 7
2.3 Locationof theoperating instructions .............................................................. 8
2.4 Instructionoftheoperatingpersonnel .............................................................. 8
2.5 Updatingof theoperating instructions.............................................................. 8
2.6 Utilizationof theoperatinginstructions............................................................. 8
2.7 Adherencetosafetyregulations ...................................................................... 8
2.8 Attire............................................................................................................... 9
2.9 Signs .............................................................................................................. 9
2.10 Changesin themachine.................................................................................. 9
2.11 Spare parts..................................................................................................... 9
2.12 Emergencies ................................................................................................ 10
2.13 Fireextinguishers.......................................................................................... 10
2.14 Selectionof personnel................................................................................... 11
2.15 Qualificationof personnel.............................................................................. 11
2.16 Assignedpersonnel ...................................................................................... 11
2.17 Electricalinstallations.................................................................................... 11
2.18 Conditionofthe machine.............................................................................. 12
2.19 Inspectionof machine ................................................................................... 12
2.20 Malfunctioning............................................................................................... 12
2.21 Machinestart-up ........................................................................................... 12
2.22 Electricalenergy ........................................................................................... 13
2.23 Noise............................................................................................................ 13
3 General comments .................................................................................... 13
3.1 Principles...................................................................................................... 13
3.2 Designatedutilization.................................................................................... 14
3.3 Sheet of Dimension Boschert Liteand Eagle ................................................. 14
3.4 Technicaldata- BoschertLite ........................................................................ 15
3.5 Technicaldata-BoschertEagle(LB-12) ......................................................... 16
3.6 Technicaldata-BoschertSilverwithCope(LB-13KE)........................................17
3.7 BoschertTechnicalAlert...........................................................................................18
4 Operating elements .................................................................................... 19
4.1 Operating keys and pertaining LED’s............................................................ 20
4.2 Modes of operation....................................................................................... 21
Contents

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Changes reserved Version: 01/ 2004
Contents
4.3 Startingthe machine ..................................................................................... 22
4.4 Adjustmentofcuttinggap .............................................................................. 23
4.5 Adjustmentofstroke.................................................................................................23
5 Installing new blades ............................................................................ 21-22
5.1 Changingblades andadjustment ofblade clearance................................21-22
6 Maintenance .......................................................................................... 24-25
6.1 Maintenance ofthe guiding cylinders LB 12 /LB 13 .................................24-25
6.2 Maintenanceof theguidingsystem................................................................ 26
Amendmentto6.1.....................................................................................................27
6.3 Lubricationof thehydraulic system(brief description).................................... 28
6.4 Howto changethe oiland filter.................................................................29-30
7 Hydraulic plan Boschert Lite, Eagle and Silver Eagle............................. 31
8 Lite parts list: manufactured and purchased parts ............................32-41
8.1 BoschertLitemanufacturedparts.....................................................................32-34
8.2 BoschertLitepurchasedparts...........................................................................35-36
8.3 BoschertEaglemanufacturedparts..................................................................37-39
8.4 BoschertEaglepurchasedparts........................................................................40-41
9 Drawing Silver Eagle.................................................................................. 42
9.1 Frontview ofthemachine.............................................................................. 42
9.2 SectionA- B ................................................................................................. 43
9.3 Section C - D ................................................................................................ 44
9.4 Diskspring column ....................................................................................... 45
9.5 Instructionsforchangingthe ramreturnsprings ............................................. 45
10 Electrical ..................................................................................................... 46
10.1 Changingmachine voltage............................................................................ 46
10.2 ElectricalplanUSA ....................................................................................... 47
10.3 Electrical parts list USA................................................................................. 48
10.4 ACD Tableau USA ........................................................................................ 49
11 Boschert technical alert............................................................................. 50
12 Spare parts ................................................................................................. 51
12.1 Sparepartsoverview .................................................................................... 51
12.2 Spare parts lists, spare parts graphics .......................................................... 51
12.3 Address for spare parts andafter-salesservice ............................................ 51
12.4 Spare parts list.............................................................................................. 52
12.5 Featuresof thenew patentedhorizontal holddown stopbar .......................... 53
12.6 Lockingbolt BoschertLITE........................................................................... 54

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Contents
12.7 Locking bolt Boschert EAGLE...................................................................... 55
12.8 Locking bolt Boschert SILVER EAGLE ........................................................ 56
12.9 Lockingboltparts list .................................................................................... 57
12.10 Inside stop Boschert Lite, Eagle and Silver Eagle ......................................... 58
12.11 Mini stop(optional) ....................................................................................... 59
12.12 StrokeadjustmentBoschert Lite,Eagle andSilverEagle .............................. 60
12.13 HolddownBoschert SILVEREAGLE............................................................ 61

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Changes reserved Version: 01/ 2004
General comments
1General comments
1.1 Introduction
Theseoperating instructionswillfacilitateoperation,maintenanceandupkeepofthemachine
fortheoperator. They willassistinkeepingthe machineat ahigh levelofperformanceduring
itslongworkinglifeandcontributetoaccidentprevention.
Duringmaintenance andupkeep workon themachine, safetyand accidentprevention
regulationsmust beobserved.
Theoperatinginstructionsforthismachineare anintegral partof themachine. All operators
ofthemachineneedtobefamiliar withthem. In theevent themachine istransfered toa
differentlocation orowner,theinstructionsshouldstaywiththemachine.
Priorto runningthemachineinproduction,makeatrialruntoensureallcomponentsare
fucntioningcorrectly andall operatorsare completelyfamiliar withthe correctand safe
operationof themachine.
OSHAStatement:Theend-user ofthemachineiscompletelyresponsibleforsafeguards.

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Changes reserved Version: 01/ 2004
General comments
1.2 Transport of the machine
When transporting the machine use only the eye bolt provided or equal. The bolt is an M20X
standardeyebolt.
Using the lifting bolt will ensure proper balancing of the machine while moving it. Using other
devicestomovethemachine couldcuase damage.

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Safety
2 Safety
2.1 Safety Symbol
Withinthis manual,you willsee thefollowingsymbolforallitems
relatingtoworksafetywhichcouldconstituteadanger. Pay
particularattention toitems inthemanualwiththissymbol.
Ensureall machineoperatorsareproperlyinstructedinthesafe
operationofthismachine.
Inaddition toany safetyinstructionsinthismanual,theend userof
thismachineis responsiblefor anyand allguardingand proper
useunder OSHAandotherregulations.
2.2 ATTENTION! Symbol
You willfind thissymbol inthe manualwhere correctwork proceduresmustbefollowedin
ordertoavoid damagetothe machine.
ATTENTION !

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Changes reserved Version: 01/ 2004
!
!
Safety
2.3 Location of the operating instructions
Theoperatinginstructionsmustalwaysbeaccessibletotheoperatorand maintenance
personnel. Keepthismanual ina safeplace.
2.4 Instruction of the operating personnel
Observeall stateand nationalsafety regulationsthatmaybesupplementarytotheoperating
instructions!
Suchregulations may,for example,also concernhandlingofhazardousmaterialsorthe
supply/wearingofpersonalprotectivegear.
2.5 Updating of the operating instructions
Theoperating instructionsshould bereviewedbyallnewpersonnelwhenever newoperators
usethemachineorit ismoved fromone departmentorcompany toanother.
2.6 Utilization of the operating instructions
Personnelthathavebeendesignatedtoworkatthemachinemust haveread theoperating
instructionsand, inparticular,the chapteron safetyinstructions beforestartingtowork.
Thisis particularlyapplicable topersonnel thatonly occasionallywork atthe
machine,e.g. inset-up andmaintenance work.
2.7 Adherence to safety regulations
Itismanagement‘sresponsibilityto ensureall operatorsare usingthis
machineinasafeand propermanner.

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Mattenstraße 1
79541 Lörrach-Hauingen Tel.: [phone] - 95 93 0 Fax: [phone] - 55 18 4
Changes reserved Version: 01/ 2004
!
!
!
Safety
2.8 Attire
Personnelmay nothaveexposedlonghairorwearlooseclothing
orjewelery (includingrings), asinjuriesmayoccur.
Usepersonalprotectivegearwhennecessaryor required
byregulations.
2.9 Signs
Observeall instructionsatthemachineconcerning
safetyand hazards. Alwayshave completeinstructionsconcerningsafety
atthemachine!
2.10 Changes in the machine
Incaseof changesin themachineor itsmode of
operationwhich concernsafety,turnmachineoff
immediatelyand reportthe malfunctionto theresponsible
person. Donot makeanychangestothemachinewithout
approvalofthe supplier. Thisisalso applicabletothe
installationand adjustmentofsafetyequipmentand valves
aswellas tothe weldingonbearing parts.
Arbitrarychanges tothe machinesthatmodifyanythingdeliveredbyBOSCHERT ruleout the
liabilityof themanufacturer fordamages resultingfromsuchactions.
The warranty of the manufacturer becomes void under these circumstances.
2.11 Spare parts
Sparepartsmustconformtothetechnicalrequirements
stipulatedby themanufacturer.Thisis alwaysguaranteed
byusingoriginal spareparts. ATTENTION!

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Safety
emergencystop main switch
2.13 Fire Extinguishers
Beawareof the locationand operationoffire extinguishers.
2.12 Emergencies
Themachine hasbeen adjustedto giveits fullcutting performance.
Inan emergencythe machinecan beimmediately cutoff fromelectrical currentby pressing
thered emergencystopswitchorbyturningthemainswitchto0.
Themachineisequippedwithhydraulicoverloadprotection. Ifasheetthatisbeyond the
capacityofthemachineisinadvertentlyloadedintothe machine,the ramwill stopmid-stroke
(withoutdamage tothe machine.)
To reversetheram, pressthe PROGbuttonuntil theLED underSETUPis lit. PresstheUP
arrowkeytomovetheramoutofthecutstroke.
Continuous Single Set-up
Up On-Off
Selection mode
key Down Air On-Off
(not applicable for
90 degree fixed
angle notcher)

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Changes reserved Version: 01/ 2004
!
!
Safety
2.14 Selection of personnel
Workat themachine mayonlybeimplemented
bydependable personnel.Observe legallypermitted minimum
age.
2.15 Qualification of personnel
Employonly trainedorinstructedpersonnelandclearlydefinetheresponsibilitiesof
personnelconcerning operation,set-up, maintenanceand upkeep. Allowpersonnel being
trainedor introducedto workonlyatthemachineunderconstant
supervisionof anexperiencedperson. ATTENTION !
2.16 Assigned personnel
Ensurethat onlyassigned personnelworkatthemachine.
Alloperatorsmustfollowall safetyprocedures. Do notallow operatorsto
makeany changestothemachineorproceduresthatmaycuaseharm
or damage.
2.17 Electrical installations
Workon theelectrical componentsof themachine mayonly be
doneinaccordancewithlocal andstate regulations. Allelectrical
workmustbedoneunder theguidance andsupervision ofa
licensedelectrician. ATTENTION !

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Changes reserved Version: 01/ 2004
Safety
2.18 Condition of the machine
Take measurestoensure themachine isonly operatedinsafe conditions. Operatemachine
onlyifallsafetydevices areavailable andfunctioning. Avoidallactivities whichare notsafe.
ATTENTION !
2.19 Inspection of machine
Inspectmachine fordamagesanddefectswhich
canbe externallyrecognized atleastonceduringevery
shift!Report anychanges whichhave occurredto theresponsible
personimmediately. Ifrequired, shutdown andsecuremachine
immediately.
ATTENTION !
2.20 Malfunctioning
Shutdown andlockout machineimmediately in
caseof malfunction. Repairor replaceany malfunctioningcomponentsimmediately.
ATTENTION !
2.21 Machine start-up
Beforethemachineisstarted upafter anextended timeorafterassemblyand maintenance
work,the operatingpersonnel needto checkall safetycovers andsafety installationsto
ensuretheyareinplaceandfunctioning. Before commissioningand startingup, seethat no
personnelcould beendangered bythe startof themachine.
ATTENTION !
Never work without Plexiguard! Make sure the Plexiguard is
fixed in place, especially after changing of the blades.

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Mattenstraße 1
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Changes reserved Version: 01/ 2004
!
Safety
2.22 Electrical energy
Useonly originalfuses withspecified strengthof current. Incase ofmalfunctioningofthe
electricenergy supply,switchoffthemachine immediately.
Workon theelectrical componentmay onlybe done
according to the applicable electrical codes by an electrician or an
instructedperson underthe supervisionof anelectrician.
Theelectricalequipmentofa machineis tobe regularlyinspectedandexamined.
Deficienciessuchas looseconnections orscorchedparts mustbeimmediately repaired.
Checkifpower tothe machineiscut offbefore inspection, maintenance,and repairworkis
carriedout. First testwhetherthepartswhichhavebeencutoffarefreeofvoltage,then
groundand shortcircuit themandisolateadjacentcurrent-carryingparts.
Ifworkis requiredon partsunder power, haveasecondpersonavailable tooperate the
emergencyshutdownormainswitchinthecaseofan emergency. Isolatethe workingarea
witharedandwhitesecuritychain anda signof warning.Useonlytoolswithproper
insulation.
2.23 Noise
Allsoundprotectioninstallationsofthemachinemustbeintheir protectiveposition during
operation. Wearnecessarypersonalearprotection.
3.1 Principles
Themachine hasbeen builtin accordancewith currentandrecognizedsafetyregulations.
Nevertheless,careless useofthismachinecould resultin injury.
Thismachineshouldbeused onlyfor purposesfor whichitwasdesigned. Allsafety devices
andguardsmust be keptin place andusedat alltimes.
Theenduser ofthis machinehassoleresponsibilityto provideproper safetydevicesand
equipmentto safeguardoperators andto complywithallgovernmentandindustrystandards.
Anymalfunctions whichcould impairsafety mustbe reportedimmediately tosupervisory
personnel.
3 General comments

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Changes reserved Version: 01/ 2004
General comments
3.2 Designated utilization
Themachine isexclusivelydesignedfornotching and/orpunching.Themanufactureris not
liablefor damagesresulting fromsuch use.Theriskisexclusivelybornbytheuser.
Observationof theoperating instructionsand adherenceto inspectionand maintenance
conditionsaswell asensuring themachineis usedonly foritsdesignedpurposeis theend-
usersresponsibility.
*Anyother useofthemachinemaynotbewithinthedesignparametersofthemachine.
3.3 Sheet of dimension Boschert Lite and Eagle
Max.outoflevelfloor10mm(0,4inch) Min.floorload500lb/sq.ft.

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Operatingvoltage 230 V (US)or
460 V (US)
575 V (CDN)
Frequency 60 Hz (US/CDN)
Controlvoltage 110 V (US/CDN)
Nominaloutput ofpumpmotor 4.5 HP (US/CDN)
Weight 1450 Lbs.
Length 50 inches.
Width 36 inches.
Totalheight 51 inches.
Table height 35,5 inches.
Max. notching capacity 5/32inch.mildsteel
10 ga stainlesssteel
Max.lengthofcut 8-7/8“ X 8-7/8‚X90degrees
Max.stroke 1.141“
Max.number ofstrokes 40 strokes perminutes
3.4 Technical data- Boschert Lite
General comments

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Changes reserved Version: 01/ 2004
General comments
Operatingvoltage 230 V (US)or
460 V (US)
575 V (CDN)
Frequency 60 Hz (US/CDN)
Controlvoltage 110 V (US/CDN)
Nominaloutput ofpumpmotor 6.5 HP (US/CDN)
Weight 1600 Lbs.
Length 52 inches.
Width 44 inches.
Totalheight 51 inches.
Table height 35,5 inches.
Max.notching capacity 1/4 inch.mild steel (50,000psi)
3/16 inch.stainless steel
(75,000 psi)
Max.lengthofcut 8-7/8“ X 8-7/8“X90 degrees
Max.stroke 1.141“
Max.number ofstrokes 40 strokes perminutes
3.5 Technical data Boschert Eagle (LB-12)

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Changes reserved Version: 01/ 2004
Operatingvoltage 230 V (US)or
460 V (US)
575 V (CDN)
Frequency 60 Hz (US/CDN)
Controlvoltage 110 V (US/CDN)
Nominaloutput ofpumpmotor 6.5 HP (US/CDN)
Weight 2100 Lbs.
Length 52 inches.
Width 44 inches.
Totalheight 51 inches.
Table height 35,5 inches.
Max. notching capacity 1/4 inch. mildsteel (50,000psi)
3/16 inch.stainless steel
(75,000 psi)
Max.lengthofcut 8-7/8“ X 8-7/8“ X 90 degrees
Max.stroke 1.141“
Max.number ofstrokes 40 strokes perminutes
3.6 Technical data Boschert Silver with Cope (LB-13 KE)
General comments

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Changes reserved Version: 01/ 2004
General Comments
3.7Boschert technicalalert
Boschert‘slineof 90degreefixed and30-120degree vari-anglenotchingmachines arerated
at:
- Mild steel= 50,000 psi
-Stainlesssteel= 65,000psi
Somecustomersarenotable tonotch tocapacityusingA-36, 1/4“structural sheets. A-36
hasatensilestrengthanywhere from55,000 to85,000 psi. TH2.3 Locationofthe operating
instructions. Thismaterialis 10%to 60%overthe ratedcapacity ofmildsteel onthe
machines.
Ifthe initalcut oftheA-36 isnot continuousand steady,thetensilestrengthprobablyisharder
thanthemachines ratedcapacity. (Example, firststrokestopsand asecondstroke is
neededafterrestartingthemachine.) Continueduseinthissituationcanresult inmain piston
fatigueand finallyfailure.
Note: Not allA-36 is created eqaul. Some will work fine and some will be over capacity. WE
suggestyou talkwith yoursupplieraboutthesheetsyouareusing.

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CONTINUOUSSTROKE
SINGLESTROKE
HydraulicsON -OFF
SET- UPSTROKE
UP
Selectionkeyfor modesof
operation
AIRON -OFF (Not
applicable for 90
degreefixedangle
notcher)
DOWN
Footswitch
Description
4 Operating elements

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Description
4.1 Operating keys and pertaining LED’s
1) Key Hydraulics on (ON, OFF)
2) Key Pneumatics on (ON, OFF)
4.2 Modes of operation
Notactive onfixed anglemachines.
Thehydraulicsystemcanbeactivatedby pressingthis key(it islocated onthetopright-hand
sideoftheoperatorpanel). Thehydraulicsystem maybe turnedoff againby operatingthe
samekey.
TheconditionHYDRAULICSON isindicated bythe LEDabovethePROGkey.
Thehydraulic systemis controlledbyahighperformanceintegratedcircuit. Ifthehydraulic
systemis switchedoff duringthe operation,all outputsfrom thiscircuit tothe hydraulicsystem
are also stopped.
Thepneumaticsystemcanbe activatedby pressingthiskey(itis locatedon thebottomright-
handsideoftheoperatorpanel). Thepneumatic systemmay beturned offagain by
operating the same key. The condition ‘‘Pneumatics on“ is indicated by the LED above the
key.
Ahighperformanceintegratedcircuit output‘‘left“ or “right“can onlybeaccessedifthe
pneumaticsystemisswitchedon. Ifthepneumatic systemis switchedoff viathis keyduring a
runningmovement, thetow highperformanceintegratedcircuitoutputsaccessedviathe
pnuematicsystem arealsoswitchedoffbythesoftware.
AIRfunctions onlyinmachineswithapneumaticdevice.
3 modes of operation can be set by LEDs:
*CONTINUOUS STROKE left LED
*SINGLE STROKE center LED
*SET-UP right LED