BOSSCO RT3 Undercarriage User manual

FormNo.MSC12395RevA
RT3Undercarriage
2018andAfterPolarisRanger1000UTV
PartNo.LTA12380—SerialNo.400000000andUp
InstallationInstructions
BOSSProductslimitedconsumerwarrantyandBOSS
Productscommercialwarrantypoliciesarelocated
atwww.BOSSPlow.com.
Safety
•Alwaysfollowthevehiclemanufacturer’s
recommendationsrelatingtosysteminstallation.
•Duetothevarietyofequipmentthatyoucan
installusingtheundercarriage,ensurethat
thegross-vehicle-weightrating(GVWR)isnot
exceededatanytime.Youmayneedtoweighthe
vehicleandaddballastorlimitthepayloadofthe
vehicletocompensate.
Installation
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
1.Parkthemachineonalevelsurface,shutoffthe
engine,waitforallmovingpartstostop,engage
theparkingbrake,andremovethekey.
2.Removetheexistingfastenersfromthebottom
ofthevehiclefrontbumper.
3.Aligntheskidplateholeswiththefrontbumper
holes.
4.Usetheholesinthefaceoftheskidplatetodrill
holesthroughthebumper.
5.Use2bolts(M10),2angenuts(M10),2
hex-headbolts(3/8inch),2washers,and2nuts
(3/8inch)tolooselysecuretheskidplatetothe
bumper(Figure1).
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Figure1
1.Bumper5.Vehicleframe
2.Hex-headbolt(3/8inch)6.Nut(3/8inch)
3.Flangenut(M10)7.Washer
4.Bolt(M10)
6.Use4carriagebolts(3/8inch),4washers,4nuts
(3/8inch)and2spacerstolooselysecurethe
supportmountstothevehicleframe(Figure2).
Ifyourvehicleisequippedwithawinch,usethe
notchedspacers.
Note:Figure2illustratesthefullspacer
includedinthiskit.Usetheappropriatesetof
spacersforyourvehicle.
©2018—BOSSProducts
P .O.Box787
IronMountain,MI49801
Registeratwww.bossplow.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*MSC12395*A

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Figure2
1.Nut(3/8inch)3.Fullspacer
2.Washer4.Carriagebolt(3/8inch)
7.Use4hex-headbolts(3/8inch)and4nuts(3/8
inch)tolooselysecurethefrontoftheskidplate
andthesupportmountstothebumper(Figure
3).
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Figure3
1.Nut(3/8inch)3.Supportmount
2.Hex-headbolt(3/8inch)
8.Use6hex-headbolts(3/8inch),6nuts(3/8
inch),4hex-headbolts(1/2inch),and4nuts
(1/2inch)tolooselysecurethepushbeam
assemblytotheskidplate(Figure4).
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Figure4
1.Hex-headbolt(1/2inch)3.Hex-headbolt(3/8inch)
2.Nut(1/2inch)4.Nut(3/8inch)
9.Torqueallthefastenerstothefollowing
specications:
•3/8-inchbolts:31N∙m(23ft-lb)
•1/2-inchbolts:76N∙m(56ft-lb)
•M10bolts:66N∙m(49ft-lb)
2

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Parts
Ref.PartNumberQty.Description
1LTA123861SUPPORTMOUNT ,DRIVER
SIDE
2LTA123811SKIDPLATEASSEMBLY
3PBA125351PUSHBEAM
4LTA123881SUPPORTMOUNT ,
PASSENGERSIDE
5LTA123942SPACER,FULL
6LTA123922SPACER,NOTCHED
7HDW123851FASTENERKIT
Ref.PartNumberQty.Description
7:1HDW055764BOLT ,CARRIAGE,3/8-16X
1-1/4,GR5,YZN
7:2HDW0172016NUT,3/8-16,NYLINS,YZN
7:3HDW017336WASHER,3/8,USSFLAT ,
YZN
7:4HDW123792NUT ,FLANGE,NYLINS,
M10-1.5,YZN
7:5HDW123782HHCS,M10-1.5X40MM,
GR8.8,ZN
7:6HDW017284HHCS,1/2-13X1-1/2,NC,
GR5,YZN
7:7HDW0177112HHCS,3/8-16X1-1/4,NC,
GR5,YZN
3