BOXER BM 100 User manual

Identification Data
Description
1. Technical Specifications......................1
2. Location of Parts.................................2
3. How to Ride Motorcycle.....................9
4. Safe Riding Tips..................................10
5. Daily Safety Checks............................ 11
6. Running In Instruction......................... 12
7. Periodic Maintenance Information............13
8. Periodic Maintenance & Lubrication........ 15
9. Periodic Part Replacement Schedule...... 17
10. Pre Delivery Inspection............................ 18
11. Applicable to Periodic Services.............. 19
12. Non-use Maintenance.............................. 20
Notice: The description and illustration in this booklet are not to be taken as binding on the
manufacturers. The essential features of the type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the right to carry out at any moment without being
obliged to bring this booklet upto-date. Modifications on the vehicle, parts or accessories
as may be convenient and necessary.
Safety and Warning information :
Warning : This indicates that a potential hazard or injury to you or other persons & to the
vehicle can happen if advice provided is not followed
Caution : This indicates that a potential hazard that could result in vehicle damage. Follow
the Advice provided with the caution.

2
1
Engine : 4 stroke, Single cyl.
Air cooled, SI Engine.
Bore x Stroke : 53.0 mm x 45.0 mm
Engine Displacement : 99.27 cc
Compression Ratio : 9.5 : 1
Idling Speed : 1300 + 100 rpm
Max. Net Power : 6.03kW (8.2Ps) at 7500
rpm
Max. Net Torque : 8.05 Nm at 4500 rpm
Ignition System : Digital CDI with twin
map ignition
Spark Plug : Mico UR3AC,
Champion PRZ9HC
Spark Plug Gap : 0.6 to 0.7 mm
Lubrication : Wet sump, Forced.
Transmission : 4 speed constant mesh.
Brake Front / Rear : Mech. expanding shoe.
Fuel Tank Capacity :
Full : 9.3 litres
Reserve : 2.2 litres
Usable Reserve : 1.2 litres
Tyre Size :
Front : 2.75 x 17
Rear : 3.00 x 17
Tyre Pressure :
Front : 1.75kg / cm2 (24.5 PSI)
Rear (solo) : 2 kg / cm2 (28 PSI)
Rear (pillion) : 2.50 kg / cm2 (36 PSI)
Dimensions :
Length : 1970 mm
Width : 770 mm
Height : 1065 mm
Wheel base : 1235 mm
Min. Turning radius : 1900 mm
Ground clearance : 150 mm (Min.)
Electrical System : 12 Volts AC + DC
Head Lamp : 35/35 W
Position Pilot Lamp : 3W
Stop Lamp/Tail Lamp : 21 W / 5 W
Turn Signal Lamp : 10 W
Neutral Indicator Lamp : 3 W
Hi Beam Indicator Lamp : 3 W
Turn Pilot Indicator Lamp : 3 W
Speedometer Lamp : 3 W (2 Nos.)
Horn : 12 V DC
Battery : 12 V-2.5 Ah
Vehicle Kerb Weight : 109 kg.
Gross Vehicle Weight : 239 kg.
Max. Speed : 90 km/hr.
(single rider 68 kg)
0
Climbing ability : 25% (14 ) max.
Note : All dimensions are under UNLADEN
condition. Above information is subject to
change.
Technical Specifications Location of Parts
Clutch Lever
Fuel Tank Rear Shock
Absorber
Grab
Handle
Pillion
Foot Rest
Side Stand
Center
Stand
Gear
Change Lever
Front Fork

4
3
Location of Parts
1. Mirror - LH/RH
2. Control Switch LH
3. Speedo Console
4. Control Switch RH
5. Throttle Grip
6. Indicators LH/RH
7. Fuel Tank Cap
12341
6 6
7
5
The Frame and Engine serial numbers are
used to register the motorcycle. They are
the unique alpha-numeric codes to identify
your particular vehicle from others of the
same model and type.
Engine Number
Frame Number
Location of Parts
1. Turn Signal Indicator (LH & RH) : When
turn signal switch is turned to Left or Right,
Turn pilot indicator will flash with engine
running.
2. Speedometer : The Speedometer pointer
shows the speed of vehicle.
3. Odometer : The Odometer shows the total
distance that the vehicle has accumulated.
4. Hi beam Indicator : When Headlight is
‘ON’ and Hi beam is selected with engine
running, Hi beam indicator will be lit.
N
5. Neutral Indicator :
When the transmission is in Neutral and
Ignition switch ‘ON’, with engine running
the Neutral indicator is lit.
6. Ignition Switch : Key operated switch
for Ignition ‘ON’/‘OFF’.
OFF : Ignition OFF.
ON : Ignition ON.
Ignition ON & OFF :
OFF ON

6
5
Location of Parts
Steering Lock ON & OFF :
To Lock the Steering : To lock the steering,
turn the handle bar to the left. Turn the key to
“LOCK” position and remove the key.
To Lock the Steering : To lock the steering,
insert the key in steering lock & turn it
anticlockwise to “ON”.
To Unlock the Steering : To unlock the
steering, insert the key in steering lock & turn
it clockwise to “OFF”.
Key : A common key is used for Steering
lock, Ignition lock, Fuel tank cap and Side
cover lock.
Fuel Tank Cap
•To open the fuel tank cap, insert the key
in the lock and turn it clockwise and lift
fuel tank cap.
•‘Fuel Tank Cap’ is locked when pushed
back into the place.
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above Reserve
position.
RES : When fuel level is below Reserve
position.
OFF : When fuel supply is to be cut off.
Fuel Tank
Cap Fuel Tap
OFF
ON
RES
Location of Parts
A. Turn Signal Switch :
: When the turn signal switch is turned to
Left the Left side Front and Rear turn
signal flash ‘ON’ and ‘OFF’.
: When the turn signal switch is turned to
Right the Right side Front and Rear
turn signal flash ‘ON’ and ‘OFF’.
B. Horn Button :
: Press horn button for sounding horn.
A. Head Light Switch : It has 3 positions.
:All lamps 'OFF'.
:With engine running, Low beam, Tail
lamp and Meter lamps ‘ON’.
:With engine running, High beam, Tail
lamp and Meter lamps ‘ON’.
A
Right Handle Bar Switches
B
A
Left Handle Bar Switches

87
Location of Parts
SIDE
COVER LH
A
B
C
SIDE
COVER RH
D
B
A
Removal Of Side Cover LH and RH
• Insert the key into cover lock (C) & turn
the key clockwise & pull ‘Side cover’ LH
out from bottom.
• Pull ‘Side cover’ from (A) to release Lug
provided on ‘Side cover’ from hole
provided on ‘Frame’.
• Slide the ‘Side Cover’ forward (towards the
engine) from location (B) to release slot
provided on front side of ‘Side cover’ from
bracket with rubber cap provided on ‘Fuel
Tank’. Take out ‘Side cover’.
• Similarly ‘Side cover’ RH can be removed
after removing screw (D).
Caution : Remove cover as described
above, otherwise the lugs may break.
Fitment Of Side Cover LH and RH
• Match slot (B) provided on front side of
‘Side Cover’ with bracket provided on
‘Fuel Tank’ and slide ‘Side cover’
backward (towards Tail lamp).
• Match Lug (A) provided on rear side of
‘Side cover’ with hole provided on
‘Frame’ and press ‘Side cover’ inside.
• Match the lock plate of ‘Side cover’
properly with bracket on ‘Chassis’ and
Lock. (For ‘Side cover’ LH).
• For ‘Side cov e r’ RH adopt same
procedure and fit the screw (D) properly.
Caution : Fit cover as described above to
ensure proper fitment.
Location of Parts
FRONT
BRAKE
ADJUSTER
Front Brake Adjustment
For safe riding, the brakes must always be
maintained in perfect condition. Brake is
properly adjusted if
• The wheel rotates freely when the
control lever is in the resting position.
• The braking action starts after Front
brake lever is pressed by 2-3 mm.
These conditions are obtained by adjusting
the cables by means of adjuster shown in
the figure and minor play adjustments can
be done by adjuster provided near front
brake lever.
Rear Brake
Rear brake is properly adjusted if
• The wheel rotates freely when the brake
pedal is in the resting position.
• The braking action starts after Brake
pedal is pressed by 20-30 mm.
These conditions are obtained by adjusting
the cables by means of adjuster shown in
the figure.
Warning :
Brakes are items of personal safety and
hence must be maintained in perfect
condition.
Adjustment
REAR
BRAKE
ADJUSTER

10
9
How to Ride Motorcycle
Moving off :
• Check that Center/Side stand is up.
• Depress the clutch lever.
st
• Shift into 1 gear.
• Open the throttle and release the clutch
lever slowly and simultaneously.
• As the clutch starts to engage, open the
throttle a little more, giving the engine just
enough fuel to keep running.
Shifting gears :
• Close throttle & depress the clutch.
• Shift into next higher or lower gear.
• Open the throttle and release the clutch
lever slowly and simultaneously.
Warning : When
shifting down to
lower gear, do
not shift at such
a high speed
that the engine
rpm rises
excessively and
which may
cause the rear
wheel to skid.
2
3
4
1
N
A
A : Gear Shifting Lever
Note : When the engine is already warm on
0
hot days (Higher than 35 C), open the throttle
part away instead of using the choke, and
then start the engine. It is recommended to
start the engine with the transmission in
neutral.
ABA :
B : Choke “OFF”
Choke “ON”
Starting the engine :
• Keep the fuel tap to ON or RES position.
• Turn ignition switch to ON position.
• Confirm that the vehicle (transmission) is in
neutral.
• If the engine is cold or when starting for
first time, use choke for quick starting.
Choke lever (A) is located on LH side
switch.
• Keep the throttle completely closed, and
kick the engine with kick starter lever.
• When the engine is warmed up enough to
idle without using choke, return the choke
to OFF position.
How to Ride Motorcycle / Safe Riding Tips
Braking :
• Close the throttle completely, leaving the
clutch engaged (except while shifting
gears) so that the engine braking will help
slow down the motorcycle.
• Shift down one gear at a time so that you
are in Neutral when you come to a
complete stop.
• When stopping, always apply both brakes
at the same time. Normally the front brake
should be applied a little more than the
rear. De-clutch as necessary to keep the
engine from stalling.
• Never lock the brakes, or it will cause the
tyre to skid. When cornering, use brakes
judiciously and do not de-clutch. Reduce
your speed before you get into the corner.
• F o r e m e r g e n c y b r a k i n g , d i s r e g a r d
downshifting, and concentrate on applying
the brakes as hard as possible without
skidding.
Stopping the vehicle :
• Close the throttle completely.
• Shift the transmission into neutral.
• Bring the vehicle to complete stop.
• Turn the ignition switch off.
• Support the motorcycle on a firm level
surface with the center or side stand &
lock the steering.
Parking :
• Shift the transmission into neutral and turn
the ignition switch OFF.
• Support the motorcycle on a firm level
surface with the center or side stand.
Caution : Do not park on a soft or steeply
inclined surface other wise the motorcycle
may fall over.
Safe Riding Tips
• Wear A Helmet : Always wear a helmet
while riding. Your helmet should conform
as per your country standards.
•Read thoroughly the instructions in this
manual and follow them carefully.
•Avoid unnecessary accessories for the
safety of both rider and other motorists.
•Get familiar with traffic rules & regulations
in your states as well as general traffic
signs.
•Do not overload your vehicle.

1211
Safe Riding Tips / Daily Safety Checks
•Familiarise yourself well with starting,
acceleration and braking of the vehicle.
•When applying the brakes, use both, the
front and rear brakes. Applying only one
brake may cause the rider to loose control,
use more of the front than rear judiciously
depending on road surface conditions.
•Riding at proper speed and avoiding
unnecessary acceleration and braking are
important not only for safety and low fuel
consumption, but also for longer life of the
vehicle and smooth operation.
•During rainy season ride the vehicle more
cautiously. Remember vehicles skid more
easily during light showers.
•Drive cautiously. Start early and reach your
destination safely.
•Always carry vehicle registration papers,
insurance and a valid driving licence with
you.
• Rainy Season Care : Fit & Finish Parts
It is suggested to customer to take
appropriate care in area of heavy
monsoon or high rainfall area.
• Enough fuel level for planned distance of
journey. No fuel leakage in fuel lines.
n
•Engine oil level (bet upper - lower level mark)
•Throttle cable play of 2 - 3 mm. Smooth
operation & positive return to closed position,
•Steering Lock lever not fouling.
•Brake Pedal Play - 20 to 30 mm.
•Wear lining Indicator within usable range.
no brake dragging.
•Drive Chain slack of 25 to 35 mm adequately
lubricated.
• Function of all lights & horn
• Smooth steering movement without restriction
•Clutch lever play - 2 to 3 mm
•Both stands return to their fully up position.
• Correct inflation pressure in both tyres
adequate tread depth - no cracks / cuts.
• Correct rear viewing span adjustment of
mirror.
The appropriate surface preventive coat to
avoid rusting / poor surface finish on
a c c o u n t o f a d v e r s e a t m o s p h e r i c
conditions.
Running In
• Always keep the speed below the limits
mentioned in the table.
• Do not race the engine excessively.
• Do not start moving or race the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to workup into the engine.
• Do not run at constant speed. Vary the
engine speed.
Fuel Saving Tips :
A well maintained vehicle and good driving can
contribute a lot to the saving of petrol.
Following are a few simple fuel saving tips.
Good Riding Habits :
• Ride smoothly and steadily at an optimum
driving speed of 40 to 45 Km/h.
• Avoid harsh braking.
• Change the gear judiciously according to
the speed & load requirement.
• Don’t overload the vehicle above the
specified payload.
• Use the accelerator judiciously.
• Cut off the engine if you want to stop for
more than two minutes.
Proper running-in is important for the better life
and trouble free performance of the vehicle.
• During first 2000 kms running-in period do
not exceed following speed limits.
Kms 1st 2nd 3rd 4th
0 - 1000 15 30 45 55
1000 - 2000 20 40 60 75
Fuel Check fuel lines and connections for
leakage.
Spark plug Inspect and clean spark plug. Adjust
electrode gap. Replace periodically
Air filter Clean / Replace the air filter element
periodically.
Engine oil Check level. Use recommended grade
and quantity.
Brakes Ensure that the brakes are not
dragging / binding.
Clutch Ensure correct clutch lever play.
Tyre pressure Always maintain the recommended tyre
pressure.
Carburettor Clean and adjust the carburettor.
Adjust idling speed.
Vehicle Maintenance (Ensure Following)

14
13
Periodic Maintenance Information
A : Oil filler cap
B : Oil level gauge
C : Upper level
D : Lower level
A
B
C
D
Engine Oil : Check every week
• Always maintain engine oil level between
the upper and lower mark provided on oil
window.
• Replace the oil in accordance with periodic
maintenance chart.
Engine Oil Level Checking :
• Park the vehicle on level surface at center
stand to check the oil level.
• Check the oil level through the oil inspection
gauge as shown in the figure.a
Recommended SAE 20W40 of API ‘SJ’+JASO ‘MA’
Oil or SAE 20W40 of API ‘SL’+JASO
‘MA’ grade
Oil Capacity 900 ml.
It is most vital to adhere to recommended frequency
of oil change for the purpose of long life of critical
engine components. For details refer periodic
maintenance chart.
Wheel Puncture
Use the recommended levers
while removing the Tyre /
Tube for puncture work. This
will avoid any damages to the
edges / scratches on paint of
the wheel.
Oil Strainer
• Oil strainer is situated inside clutch cover.
• Oil Strainer should be cleaned periodically at
Vehicle Dealer / Authorised Service Center.
Periodic Maintenance Information
Spark Plug
• Re move spark p l ugs by usin g plug
spanner.
• Clean the spark plug.
• Adjust the gaps if incorrect by bending
outer electrode carefully.
Spark plug gap : 0.6 to 0.7 mm.
Spark Plug
Tyre Pressure
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
:Mico UR 3 AC or
Champion PRZ 9 HC
2
Front 1.75 kg/cm (24.5 psi)
2
Rear (Solo) 2.00 kg/cm (28 psi)
2
Rear (Pillion) 2.50 kg/cm (36 psi)
Battery (12V - 2.5 Ah)
• Battery is located inside ‘Side cover’ LH.
• Check the electrolyte level in each cell and
ensure that it is between the upper and
lower level lines.
• Remove the battery filler caps and fill with
distilled water until the electrolyte level in
each cell reaches the upper level line.
• Add only distilled water to the battery. Tap
water is not a substitute for distilled water
and will shorten the life of the battery.
• Environment care is to be taken to dispose
of f t h e u s e d b at te ry . I t i s a l wa ys
recommended to hand over the same to
the Authorised battery / Bajaj dealer for
proper disposal of the same.
Tool Kit Location
• It is located inside the ‘Side Cover’ LH.
• A rubber strap is provided to hold the
tool kit.
• It can be used to keep First Aid Kit.
TOOL KIT

1615
Periodic Maintenance & Lubrication Chart
l:Indicates
operation to
be performed.
«:More frequent
cleaning may
be required
when driving
in dusty
condition.
A - Adjust
CL - Clean
C - Check
L - Lubricate
T - Tighten
R - Replace
D - Drain
Note:
Parts / Lubricants to
be replaced as per
Periodic
Maintenance and
Lubrication Chart
are mandatory and
the same are
chargeable to
customer.
P
2. Carburetor / Idle speed / CO % CL,A CL,A CL,A CL,A
3. Engine oil R R Every 5000 kms
4. Valve tappet clearance C,A C,A Every 5000 kms
5. Oil strainer / Centrifugal gilter CL Every 10000 kms
6. Air cleaner element CL CL CL CL R - Every 10000 kms
7. Fuel system leakage C C C C C, R - if required
8. Air breather tube C C C C R - Every one year
9. Battery electrolyte level C,A C,A C,A C,A Every 15 days
10. Brake light switch C,A C,A C,A C,A C,A
11. Clutch play / Throttle play C,A C,A C,A C,A C,A
12. Rear brake pedal play C,A C,A C,A C,A C,A
13. Brake lining or pads wear (front & rear) C C C C Replace if required
14. Steering play C,A C,A C,A C,A C,A
15. All fasteners tightness including eng. mtg bolt T T T T T
16. Engine mtg. silent bush C -Every 20,000 kms R-if req.
17. Tyre thread wear C -Every 10,000 kms
1. Servicing P P P
Sr.
No. Operation
500-750 2,500 kms.
RECOMMENDED FREQUENCY
Initial Subsequent
Every 2,500km
Whichever
comes first
Kms.
Days
OR 30 - 45 240 days from date of sale Every 75 days
Every 2500 Km. or every 75 days s ly.ubsequent
Periodic Maintenance & Lubrication Chart
l:Indicates
operation to
be performed.
«:More frequent
cleaning may
be required
when driving
in dusty
condition.
A - Adjust
CL - Clean
C - Check
L - Lubricate
T - Tighten
R - Replace
D - Drain
Note:
Parts / Lubricants to
be replaced as per
Periodic
Maintenance and
Lubrication Chart
are mandatory and
the same are
chargeable to
customer.
18. General lubrication L L L L L
19. Swing arm pivot pin L Every 5,000 kms.
20. Front fork C,A C,A C,A
21. Front fork oil R -Every 10,000 kms.
22. Fork oil seal and dust seal R -Every 10,000 kms.
23. Rear shock absorbers C C C C C -Every 2500 kms.
24. Drive chain adjust L -Every 500 kms.
25. Drive chain C,CL,L Every 5,000 kms.
26. Drive chain lock R Every 5,000 kms.
27. Engine compression pressure C -Every 15,000 kms.
28. Cylinder block piston & head de-carbonising Every 15,000 kms.
29. Valve lapping / Oil seal leakage C - Every 15000 kms.
Every 30,000 kms.
30. Gap in reed switch & TPS magnet C C C C C -Every Service
31. Silencer drain hole cleaning CL CL CL CL CL
32. Rear sprocket fasteners T T -Every 5,000 kms.
33. Rim run out C,A C,A C,A C,A
34. Front brake lever play C,A C,A C,A C,A
Sr.
No. Operation
500-750 2,500 kms.
RECOMMENDED FREQUENCY
Initial Subsequent
Every 2,500km
Whichever
comes first
Kms.
Days
OR 30 - 45 240 days from date of sale Every 75 days

17 18
Pre Delivery Inspection
1. Fill adequate petrol into petrol tank for proper flow of petrol to the carburettor. q
2. Check all locks, P.T. cap, ignition switch, steering lock, R.H./L.H. cover. (As applicable to certain model). q
3. Check for smooth operation for fuel cock. q
4. Check engine oil level and top up if required. q
5. Check transmission oil level and top up if required. (As applicable to certain model). q
6. Check all controls for proper free play and function :- Accelerator, clutch lever, front brake lever, rear brake
pedal / lever, choke lever. (As applicable to certain model). q
7. Check gear shifter lever for proper position and working. q
8. Inspect rear shock absorber for proper setting and correct if required. (As applicable to certain model). q
9. Check wheel run out and tighten spokes if required. (As applicable to certain model). q
10. Check / Adjust chain slackness appropriately. Lubricate if required. (As applicable to certain model). q
11. Check brakes and adjust if required. q
12. Check and top up brake fluid level. (As applicable to certain model). q
13. Check and adjust tyre air pressure to the recommended value. q
14. Check battery terminal voltage, specific gravity, electrolyte level. Charge the battery if required.
Check connection at terminal, starter relay and apply petroleum jelly on terminals if required. q
15. Check and adjust steering freeness. q
16. Check front mudguard alignment w.r.t. front wheel. q
17. Check all important nuts and bolts for proper torque and tightness. q
18. Fit all O.E. accessories like mirror, leg guard, muffler guard etc. (As applicable to certain model). q
19. Start vehicle, check idling and CO%. q
20. Check all switches, meters, horn and lights for proper functioning. Te q
21. Test drive the vehicle. q
22. Check for oil leakage and rectify if any. q
23. Repair for any other defects seen or observed during the test drive before cleaning the vehicle. q
24. Clean the vehicle / washing before delivery. q
Schedule for Periodic Part Replacement
500~750 4500~5000 9500-10000 14500~15000 19500~20000 24500~25000
30~45 240 75 Days 75 Days 75 Days 75 Days
Type of service, Kms limits
& No of Days
Clutch Cover Gasket 1
√ √
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√ √
√
√
√
√
√
√
√
√
√
√
√
√
Drive Chain Link Lock 1
Fork Oil 300 ml
Fork Oil Seal kit 1
Engine Air Breather Tube 1
Air Filter Cover ‘O’ Ring 1
Rear Wheel Rubber Damper 1
Brake Shoe kit 1
Steering Stem Bearing Cone Set 1
Spark Plug 1
Cylinder Head Gasket 1
Clutch Plate Set 1
1
Item Description Qty.
Chain Sprocket kit 1
Valve Oil Seal kit 1
Fr. Br. Accelerator, clutch cable 1
Carburettor Duct / Fuel Pipe 1
Days
Note : Replacement of Parts at periodic interval is mandetary and on chargeable basis.
√

19
Applicable to Periodic Services
1. Wash the vehicle.
2. Flush & change Engine oil / Top up Oil Level (As per Schedule).
3. Clean air filter. (Replace, As per Schedule).
4. Check and clean fuel line. (Replace filter, if required - If Applicable).
5. Clean oil filter. (Replace, As per Schedule - If Applicable).
6. Clean oil strainer As per Schedule. (Replace, if required - If Applicable).
7. Clean & Drain Carburetor. (Overhaul, if required).
8. Clean, Check & Adjust spark plug gap. (Replace As per Schedule).
9. Check & Correct Wheel Run-out. (If Applicable).
10. Check & Adjust air pressures in the tyres.
11. Check & adjust (if required) valve clearance. (As per Schedule - If Applicable).
12. Adjust chain slackness. Clean & Lubricate Chain, If required (As per Schedule - If Applicable).
13. Check & adjust brakes.
14. Check and top up brake fluid level (If Applicable).
15. Check and adjust steering.
16. Check / Replace Fork Oil, As per Schedule (If Applicable).
17. Check Clutch, Gear, Choke, Accelerator & TPS (If Applicable) and adjust if required.
18. Check & tight Nuts, Bolts & Fasteners to the recommended torque (Refer SSM).
19. Lubricate specific points as per Lubrication Schedule.
20. Check Battery, top up Distilled Water. Route the cables and fit terminal caps properly Clean
terminals & apply Petroleum Jelly (If Applicable).
21. Check all Meters for proper functioning.
22. Start vehicle, check & adjust Horn & All Lights for proper functioning.
23. Start vehicle, check idling and CO%. Tune Engine & Carburetor if required.
24. Carry out any additional work if required.
25. Test Ride the Vehicle if required.
26. Clean the vehicle at the time of delivery.