BRIGHT Coop Cage Unloading System Installation instructions

Cage Unloading System
Sistema de Descarga de Jaulas
Operator’s & Maintenance Manual
Manual del Operador y Mantenimiento
Bright Coop Inc.
803 W. Seale St.
Nacogdoches, TX 75964
Phone: [phone] • Fax: [phone]
[email protected] Printed in the U.S.A. 2-1-2019
BC# 091-00950_EN&SP

Operator's & Maintenance Manual
Cage Unloading System
Bright Coop Inc.
803 W. Seale St.
Nacogdoches, TX 75964
Phone: [phone] • Fax: [phone]
[email protected] Printed in the U.S.A. 2-1-2019
BC# 091-00950_EN&SP

Operator's & Maintenance Manual
Cage Unloading System
3
CONFIGURATION............................................................................................................................................................................ 4
QUICK REFERENCE ........................................................................................................................................................................ 5
IMPORTANT! PRECAUTIONS & DANGERS ............................................................................................................................... 7
FOR THE OPERATOR ............................................................................................................................................................ 7
FOR MAINTENANCE PERSONNEL ..................................................................................................................................... 8
OPERATOR CONSOLE FUNCTIONS & CONTROLS................................................................................................................... 9
LEVER FUNCTIONS.............................................................................................................................................................. 11
UNLOADING SYSTEM WITHOUT CAGE WASHING SYSTEM...................................................................................... 15
UNLOADING SYSTEM WITH CAGE WASHING SYSTEM ............................................................................................. 17
OPERATING PROCEDURES......................................................................................................................................................... 20
VISUAL INSPECTION PRIOR TO OPERATION............................................................................................................... 20
UNLOADING SYSTEM WITHOUT CAGE WASHING SYSTEM...................................................................................... 21
UNLOADING SYSTEM WITH CAGE WASHING SYSTEM ............................................................................................. 30
MAINTENANCE.............................................................................................................................................................................. 40
MAINTENANCE, UNLOADING SYSTEM........................................................................................................................... 40
MAINTENANCE SCHEDULE QUICK REFERENCE.......................................................................................................... 47
RECOMMENDED HYDRAULIC FLUID .............................................................................................................................. 48
WARRANTY AND LIMITATIONS OF LIABILITY..................................................................................................................... 49
DUMPER TROUBLESHOOTING ................................................................................................................................................... 51
SCHEMATICS.................................................................................................................................................................................. 60
ELECTRICAL SCHEMATIC (TRANSFER CHAIN) (091-21963-01).................................................................................. 61
ELECTRICAL SCHEMATIC (TRANSFER CHAIN) (091-21963-02).................................................................................. 63
ELECTRICAL SCHEMATIC (TRANSFER CHAIN AND WASHER) (091-21964-01)...................................................... 65
ELECTRICAL SCHEMATIC (TRANSFER CHAIN AND WASHER) (091-21964-02)...................................................... 67
ELECTRICAL SCHEMATIC HYDRAULIC POWER UNIT (091-22900)........................................................................... 69
ELECTRICAL SCHEMATIC SMART RELAY (091-21961T) ............................................................................................. 71
ELECTRICAL SCHEMATIC SMART RELAY (091-21961W) ............................................................................................ 73
HYDRAULIC SCHEMATIC CAGE UNLOADING SYSTEM WITHOUT WASHER (091-23900) ................................... 75
Table of Contents

Operator's & Maintenance Manual
Cage Unloading System
4
RIGHT HAND
CONFIGURATION
LEFT HAND
CONFIGURATION
CONFIGURATION

Operator's & Maintenance Manual
Cage Unloading System
5
KNEE VALVE OPERATOR’S
PLATFORM
WASHER BOTTOM /
FIRST OUTGOING
CONVEYOR
RECEIVING
CAGE
HANGING
BELT
EXTENSION
BELT
SAFETY
ARM
INCOMING
CONVEYOR
OUTGOING
CONVEYOR
HYDRAULIC
DOOR CLOSER
DUMPER SECTION
LIFTING
TRANSFER CHAINS
QUICK REFERENCE
(LEFT HAND SIDE UNLOADING SYSTEM SHOWN)

Operator's & Maintenance Manual
Cage Unloading System
6
to Be Knowledgeable
to Be Safe
for Your Safety &
for The Safety of Others
is The
Operator’s Responsibility
Study
Study
Study
Study
Safety

Precautions and Dangers
Cage Unloading System
7
IMPORTANT! PRECAUTIONS & DANGERS
THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR
IS THE BEST OPERATOR. MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN PRECAUTIONS.
READ THIS MANUAL AND TAKE THE FOLLOWING PRECAUTIONS BEFORE OPERATING THE CAGE UNLOAD-
ING SYSTEM. THE CAGE UNLOADING SYSTEM SHOULD BE OPERATED ONLY BY THOSE WHO ARE RESPON-
SIBLE AND TRAINED TO DO SO.
FOR THE OPERATOR
1. Study the operator and maintenance manual thoroughly, and be completely knowledgeable about the operation
of the system.
2. Please pay close attention to Safety Warnings posted in various areas of this manual and on the system.
3. Make sure that everyone is clear of the machine, and that nobody is inside the safety fence, at all times. Re-
member that operator safety and the safety of others rests solely on the operator.
4. Only one (1) operator at a time should be allowed on the operator’s platform. Do not allow any other person on
the platform at any time.
5. Keep all body parts inside the operator’s area.
6. Always shut the master switch “OFF” before leaving the operator platform.
7. Hydraulicuidisunderpressure.DONOTusehandtocheckleaks.Useapieceofcardboardorpaper.Ifuid
is injected into skin, obtain medical attention immediately.
8. Never allow children or anyone not properly trained to operate equipment.
9. Always use handrails when walking on the unloading system for any reason.
10. Wear proper attire when operating the system. Loose clothing should not be worn while operating the equipment.
11. Siempre apague el interruptor principal “OFF”. Luego, avise a su supervisor y / o al administrador de manten-
imiento, si se produce algún fallo de funcionamiento del sistema.
FAILING TO FOLLOW SAFETY WARNINGS AND INSTRUCTIONS
CAN RESULT IN SERIOUS BODILY INJURY OR EVEN DEATH TO
OPERATOR AND/OR OTHERS.
DANGER

Precautions and Dangers
Cage Unloading System
8
FOR MAINTENANCE PERSONNEL
1. Study the operator and maintenance manual thoroughly, and be completely knowledgeable about operation
and maintenance of the system.
2. Please pay close attention to Safety Warnings posted in various areas of this manual and on the system.
3. Never attempt to service or maintain the equipment while in operation.
4. Always disconnect the power source to the unloading system (including the hydraulic power unit). Note that
proper lockout/tagout procedures must be followed.
5. Always shut master switch “OFF” before performing any service or maintenance.
6. Always lock the cradle before working on and/or underneath the unloading system
7. Always use handrails when walking on the unloading system for any reason.
8. Wear proper attire when performing service or maintenance. Loose clothing should not be worn while servicing
or maintaining the equipment.
9. Make sure the master switch is still “OFF” before reconnecting the power source.
10. Make sure that everyone is clear of the machine and/or is outside the safety fence, before turning the master
switch “ON” in order to test the equipment.
11. Always shut the master switch “OFF” before leaving the operator platform after testing.
IMPORTANT! PRECAUTIONS & DANGERS (CONT’D)
DO NOT ATTEMPT TO REMOVE ANY GUARDS WHILE MACHINE
IS IN OPERATION. ALWAYS SHUT THE MAIN POWER SOURCE
“OFF” AND ADHERE TO THE PROPER LOCKOUT/TAGOUT PRO-
CEDURES. ALWAYS REPLACE ALL GUARDS BEFORE ATTEMPT-
ING TO RESTART THE SYSTEM.
ALWAYS ADHERE TO THE CONFINED SPACE PROCEDURES IF
YOU HAVE TO WORK UNDERNEATH THE UNLOADING SYSTEM.

Operator Console Functions & Controls
Cage Unloading System
9
OPERATOR CONSOLE FUNCTIONS & CONTROLS
Theoperatorconsoleiscomposedofone(1)ve(5)sectionhydrauliccontrolvalve,andone(1)electriccontrolpanel.
Notethattheelectricpanelcongurationsvaryaccordingtooptionsincludedwithyoursystem.
(See Figures 3, 4A, 4B & 4C)
RIGHT HAND SIDE SYSTEM (AS OPPOSITE)
LEFT HAND SIDE SYSTEM (AS SHOWN) SEE NEXT PAGE
FOR CONTROL PANEL
OPERATOR CONSOLE FIGURE 3
FORWARD RIGHT DOWN REVERSE REVERSE
OUTGOING
ROLLS
TRANSFER
CHAINS
DUMPER
TILT
DUMPER
ROLLS
INCOMING
ROLLS
REVERSE LEFT UP FORWARD FORWARD
REVERSE REVERSE DOWN LEFT FORWARD
INCOMING
ROLLS
DUMPER
ROLLS
DUMPER
TILT
TRANSFER
CHAINS
OUTGOING
ROLLS
FORWARD FORWARD UP RIGHT REVERSE
BALL
VALVE

Operator Console Functions & Controls
Cage Unloading System
10
FIGURE 4A
FIGURE 4B
FIGURE 4C
CONTROL PANEL W/O WASHING SYSTEM
CONTROL PANEL W/ WASHING SYSTEM
CONTROL PANEL WITHOUT DOOR OR WASHING SYSTEM
LEFT HAND SIDE SYSTEM




 


RIGHT HAND SIDE SYSTEM




 


LEFT HAND SIDE SYSTEM

 
   


  


RIGHT HAND SIDE SYSTEM

 







 
LEFT HAND SIDE SYSTEM RIGHT HAND SIDE SYSTEM